ENGINE MAINTENANCEMA-19
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REMOVAL
1. Remove the ignition coil. Refer to EM-28, "IGNITION COIL" .
2. Remove the spark plug(s) using a suitable tool.
INSPECTION AFTER REMOVAL
Do not use a wire brush for cleaning.
If the spark plug tip is covered with carbon, a spark plug cleaner may be used.
Checking and adjusting the spark plug gap is not required
between change intervals.
INSTALLATION
Installation is in the reverse order of removal.
Use standard type spark plug for normal condition.
The hot type spark plug is suitable when fouling occurs with the standard type spark plug under conditions
such as:
–Frequent engine starts
–Low ambient temperatures
The cold type spark plug is suitable when spark knock occurs with the standard type spark plug under
conditions such as:
–Extended highway driving
–Frequent high engine revolution
SEM294A
SMA773C
Cleaner air pressure : Less than 588 kPa (5.9 bar, 6 kg/cm2 , 85 psi)
Cleaning time : Less than 20 seconds
SMA806CA
MA-20
ENGINE MAINTENANCE
Revision: November 20092006 QX56
CAUTION:
Do not drop or shock spark plug.
Checking EVAP Vapor LinesELS001PO
1. Visually inspect the EVAP vapor lines for improper attachment, cracks, damage, loose connections, chaf-
ing, or deterioration.
2. Inspect the vacuum relief valve of the fuel tank filler cap for clogging and sticking. Refer to EC-37, "
How to Detect Fuel Vapor Leakage" .
Make NGK
Model StandardFFV
Standard type DILFR5A-11DILFR5A-11D
Gap (Nominal) :1.1 mm (0.043 in)
MA-22
CHASSIS AND BODY MAINTENANCE
Revision: November 20092006 QX56
6. Install the lower glove box in the instrument panel and secure it
with the two hinge pins.
Checking Exhaust SystemELS001BZ
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage, loose connections, chafing or deterioration.
Checking Automatic Transmission Fluid (ATF)ELS001PQ
1. Remove the ATF level gauge bolt.
2. Before driving, the ATF level can be checked at ATF tempera-tures of 30 ° to 50 °C (86 ° to 122 °F) using the “COLD” range on
the ATF level gauge as follows:
a. Park the vehicle on a level surface and set the parking brake.
b. Start the engine and move the selector lever through each gear position. Shift the selector lever into the “P” position.
c. Check the ATF level with the engine idling.
d. Remove the ATF level gauge and wipe it clean with a lint-free paper.
CAUTION:
When wiping the ATF from the ATF level gauge, always use
a lint-free paper, not a cloth.
e. Re-insert the ATF level gauge into the charging pipe until the cap contacts the top of the charging pipe as shown.
CAUTION:
To check ATF level, insert the ATF level gauge until the cap
contacts the top of the charging pipe, with the gauge
reversed from the normal inserted position.
f. Remove the ATF level gauge and note the ATF level. If the ATF level is at low side of range, add ATF to the transmission
through the charging pipe.
CAUTION:
Do not overfill the transmission with ATF.
g. Install the ATF level gauge and the ATF level gauge bolt.
3. Warm up the engine.
4. Check for any ATF leaks.
5. Drive the vehicle to increase the ATF temperature to 80 ° C (176 ° F).
WLIA0027E
SMA211A
WLIA0014E
ATF level gauge bolt : Refer to AT- 2 5 0 , "Components" .
SCIA1684E
MA-24
CHASSIS AND BODY MAINTENANCE
Revision: November 20092006 QX56
If the ATF contains frictional material (clutches, bands, etc.), replace the radiator and flush the transmis-
sion cooler lines using cleaning solvent and compressed air after repairing the transmission.
9. Install the ATF level gauge in the ATF charging pipe and install the level gauge bolt.
10. Tighten the level gauge bolt to specification.
Changing Automatic Transmission Fluid (ATF)ELS001PR
1. Drive the vehicle to warm up the ATF to 80 ° C (176 ° F).
2. Stop the engine.
3. Remove the ATF level gauge bolt.
4. Drain the ATF from the drain plug hole and then install the drain plug with a new gasket. Refill the transmission with new ATF.
Always refill with the same volume as the drained ATF. Use the
ATF level gauge to check the ATF level as shown. Add ATF as
necessary.
To flush out the old ATF from the coolers, pour new ATF into the charging pipe with the engine idling
and at the same time drain the old ATF from the auxiliary transmission oil cooler hose return line.
When the color of the ATF coming out of the auxiliary transmission oil cooler hose return line is about
the same as the color of the new ATF, flushing out the old ATF is complete. The amount of new trans-
mission ATF used for flushing should be 30% to 50% of the specified capacity.
CAUTION:
Use only the specified ATF. Do not mix with other fluids.
Using an ATF other than the specified ATF will cause deterioration in driveability and automatic
transmission durability, and may damage the automatic transmission, which is not covered by
the warranty.
When filling the transmission with ATF, do not spill the ATF on any heat generating parts such
as the exhaust manifold.
Do not reuse the drain plug gasket.
5. Install the ATF level gauge in the ATF charging pipe and tighten the level gauge bolt to specification.
6. Drive the vehicle to warm up the ATF to 80 ° C (176 ° F).
7. Check the ATF level and condition. Refer to MA-22, "
Checking Automatic Transmission Fluid (ATF)" . If
the ATF is still dirty, repeat steps 2 through 5.
Changing Transfer FluidELS001H0
DRAINING
1. Stop the engine. Level gauge bolt: : Refer to
AT- 2 5 0 , "
Components" .
Drain plug : Refer to AT- 2 5 0 , "
Components" .
WLIA0014E
ATF type and capacity : Refer to MA-11, "Fluids and Lubricants" .
Drain plug : Refer to AT- 2 5 0 , "
Components" .
Level gauge bolt : Refer to AT- 2 5 0 , "
Components" .
CHASSIS AND BODY MAINTENANCEMA-25
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Revision: November 2009 2006 QX56
2. Remove the drain plug and gasket to drain the transfer fluid as
shown.
3. Install the new gasket on the drain plug and install the drain plug in the transfer. Tighten the drain plug to specification.
CAUTION:
Do not reuse the gasket.
FILLING
1. Remove the filler plug and gasket.
2. Fill with new specified fluid until the fluid level reaches the spec-ified limit near the filler plug mounting hole as shown.
CAUTION:
Carefully fill the transfer with fluid. Filling should take
approximately three minutes.
3. Leave the vehicle for three minutes and then check the fluid level again as shown.
4. Install the new gasket on the filler plug and install the filler plug in the transfer. Tighten the filler plug to specification.
CAUTION:
Do not reuse the gasket.
Checking Transfer FluidELS001H1
FLUID LEAKAGE AND FLUID LEVEL
1. Check for any fluid leaks from the transfer assembly or around it and correct as necessary.
2. Remove the filler plug to check the fluid level at the filler plugmounting hole as shown.
CAUTION:
Do not start the engine while checking the fluid level.
3. Install the new gasket on the filler plug and install the filler plug in the transfer. Tighten the filler plug to specification.
CAUTION:
Do not reuse the gasket.
Checking Propeller ShaftELS001C5
Check the front and rear propeller shafts for damage, dents, and cracks. Check the joints for looseness and
any damage. Repair or replace as necessary.
Checking Final Drive OilELS001H3
1. Remove the filler plug. Drain plug : Refer to
TF-146, "
COMPONENTS" .
SMA444B
Fluid capacity and grade : Refer to MA-11, "Fluids
and Lubricants" .
Filler plug : Refer to TF-146, "
COMPONENTS" .
SMA439B
Filler plug : Refer to TF-146, "COMPONENTS" .
SMA439B
MA-28
CHASSIS AND BODY MAINTENANCE
Revision: November 20092006 QX56
Wheel Balance (Maximum Allowable Imbalance)
If either residual imbalance value exceeds 5 g (0.18 oz), repeat installation procedures.
Tire RotationELS001H5
1. Rotate the tires on each side from front to back as shown.
2. Adjust the tire pressure to specification. Refer to WT-38, "
Tire" .
3. After the tire rotation, retighten the wheel nuts after the vehicle has been driven for 1,000 km (600 miles), and also after a wheel
and tire have been installed such as after repairing a flat tire.
Checking Brake Fluid Level and LeaksELS001CA
Check the brake fluid level in the reservoir tank. It should be
between the “MAX ” and “MIN” lines on the reservoir tank.
If the fluid level is extremely low, check the brake system.
If the brake warning lamp comes on when the fluid is at the cor-
rect level, check the brake fluid level switch and the parking
brake switch.
Checking Brake Lines and CablesELS001CB
1. Check the brake lines and hoses for cracks, deterioration, and
other damage. Replace any damaged parts.
CAUTION:
If brake fluid leaks are visible around the brake line joints,
retighten the joint, or replace damaged parts as necessary.
2. Check for brake fluid leaks by fully depressing brake pedal while engine is running.
Checking Disc BrakeELS001CC
ROTOR
Check the rotor condition for wear or damage. Refer to BR-32,
"Front Disc Brake" , BR-33, "Rear Disc Brake" .
Maximum allowable imbalance Dynamic (At rim flange)
5 g (0.18 oz) (one side)
Static 10 g (0.35 oz)
Wheel nuts : Refer to WT-6, "WHEEL AND TIRE
ASSEMBLY" .
AMA159
WFIA0173E
SBR389C
SMA260A
CHASSIS AND BODY MAINTENANCEMA-29
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CALIPER
Check the caliper for any leaks, repair as necessary.
PA D
Check the pads for wear or damage. Refer to BR-32, "Front Disc
Brake" , BR-33, "Rear Disc Brake" .
Checking Steering Gear and LinkageELS001CD
STEERING GEAR
Check the steering gear housing for looseness, damage and oil
leakage as shown.
Check the steering column connections for looseness.
STEERING LINKAGE
Check the ball joint, dust cover and other component parts for looseness, wear, damage, and grease leak-
age.
Checking Power Steering Fluid and LinesELS001CE
CHECKING FLUID LEVEL
Check the power steering fluid level with the engine off.
Check fluid level on reservoir. Use “HOT ” range at fluid tempera-
tures of 50 ° to 80 °C (122 ° to 176 °F). Use “COLD” range at fluid
temperatures of 0 ° to 30 °C (32 ° to 86 °F).
CAUTION:
Do not overfill.
Refer to MA-11, "Fluids and Lubricants" .
SMA922A
LMA051
SGIA0506E
LGIA0021E
PG-1
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
K ELECTRICAL
CONTENTS
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SECTION
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Revision: November 2009 2006 QX56
PRECAUTIONS .....................................................
..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
POWER SUPPLY ROUTING CIRCUIT ................. ..... 4
Schematic ........................................................... ..... 4
Wiring Diagram — POWER — ................................. 6 BATTERY POWER SUPPLY — IGNITION SW.
IN ANY POSITION ................................................ 6
ACCESSORY POWER SUPPLY — IGNITION
SW. IN ACC OR ON ............................................. 11
IGNITION POWER SUPPLY — IGNITION SW.
IN ON ............................................................... ... 12
IGNITION POWER SUPPLY — IGNITION SW.
IN ON AND/OR START .................................... ... 13
Fuse .................................................................... ... 17
Fusible Link ......................................................... ... 17
Circuit Breaker (Built Into BCM) .......................... ... 17
IPDM E/R (INTELLIGENT POWER DISTRIBUTION
MODULE ENGINE ROOM) ................................... ... 18
System Description ............................................. ... 18
SYSTEMS CONTROLLED BY IPDM E/R ........ ... 18
CAN COMMUNICATION LINE CONTROL ...... ... 18
IPDM E/R STATUS CONTROL ........................ ... 19
CAN Communication System Description ........... ... 19
Function of Detecting Ignition Relay Malfunction ... 19
CONSULT-II Function IPDM E/R ......................... ... 20
CONSULT-II BASIC OPERATION ................... ... 20
SELF-DIAGNOSTIC RESULTS ....................... ... 21
DATA MONITOR .............................................. ... 21
ACTIVE TEST .................................................. ... 23
Auto Active Test .................................................. ... 24
DESCRIPTION ................................................. ... 24
OPERATION PROCEDURE ............................ ... 24
INSPECTION IN AUTO ACTIVE TEST MODE ... 24
Schematic ........................................................... ... 26
IPDM E/R Terminal Arrangement ........................ ... 27
IPDM E/R Power/Ground Circuit Inspection ....... ... 28Inspection with CONSULT-II (Self-Diagnosis) .....
... 29
Removal and Installation of IPDM E/R ................ ... 30
REMOVAL ........................................................ ... 30
INSTALLATION ................................................ ... 30
GROUND CIRCUIT ................................................ ... 31
Ground Distribution ................................................. 31 MAIN HARNESS ................................................. 31
ENGINE ROOM HARNESS ............................. ... 34
ENGINE CONTROL HARNESS ....................... ... 37
BODY HARNESS ............................................. ... 38
BODY NO. 2 HARNESS .................................. ... 39
BACK DOOR NO. 2 RH HARNESS ................. ... 40
HARNESS .............................................................. ... 41
Harness Layout ...................................................... 41 HOW TO READ HARNESS LAYOUT .............. ... 41
OUTLINE .......................................................... ... 42
MAIN HARNESS ................................................. 43
ENGINE ROOM HARNESS (LH VIEW) ........... ... 45
ENGINE ROOM HARNESS (RH VIEW) .......... ... 48
ENGINE CONTROL HARNESS ....................... ... 50
CHASSIS HARNESS ....................................... ... 52
BODY HARNESS ............................................. ... 54
BODY NO. 2 HARNESS .................................. ... 56
ROOM LAMP HARNESS ................................. ... 58
FRONT DOOR LH HARNESS ......................... ... 59
FRONT DOOR RH HARNESS ......................... ... 59
REAR DOOR LH HARNESS ............................ ... 60
REAR DOOR RH HARNESS ........................... ... 60
BACK DOOR HARNESS ................................. ... 61
Wiring Diagram Codes (Cell Codes) ................... ... 62
ELECTRICAL UNITS LOCATION ......................... ... 65
Electrical Units Location ...................................... ... 65
ENGINE COMPARTMENT ............................... ... 65
PASSENGER COMPARTMENT ...................... ... 66
HARNESS CONNECTOR ...................................... ... 68
Description ........................................................... ... 68
HARNESS CONNECTOR (TAB-LOCKING
TYPE) ............................................................... ... 68
HARNESS CONNECTOR (SLIDE-LOCKING