CYLINDER BLOCKEM-87
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Install drive plate, reinforcement plate and pilot converter (if
not installed in step 4) as shown.
Face the chamfered or rounded edge side to the crankshaft.
How to Select Piston and Bearing EBS00RFJ
DESCRIPTION
*For the service parts, the grade for fitting cannot be selected between a piston pin and a connecting rod.
(Only 0 grade is available.) The information at the shipment from the plant is described as a reference.
The identification grade stamped on each part is the grade for the dimension measured in new condition.
This grade cannot apply to reused parts.
For reused or repaired parts, measure the dimension accurately. Determine the grade by comparing the
measurement with the values of each selection table.
For details of the measurement method of each part, the reuse standards, and the selection method of the
selective fitting parts, refer to the text.
HOW TO SELECT PISTON
Piston Selective Fitting When New Cylinder Block is Used:
Check the cylinder bore grade on the bottom face of the cylinder
block, and select the piston of the same grade.
KBIA2537E
Connecting pointsConnecting parts Selection itemsSelection methods
Between cylinder block to
crankshaft Main bearing
Main bearing grade (bearing
thickness) Determined by match of cylin-
der block bearing housing
grade (Housing inside diame-
ter) and crankshaft journal
grade (journal outside diame-
ter)
Between crankshaft to connect-
ing rod Connecting rod bearing
Connecting rod bearing grade
(bearing thickness) Connecting rod bearing grade
= crankshaft pin grade (pin
diameter). No grade exists for
inside diameter of connecting
rod large end.
Between cylinder block to pis-
ton Piston and piston pin assembly.
The piston is available together
with piston pin as an assembly.
Piston grade (piston diameter)
Piston grade = cylinder bore
grade (diameter of bore)
*Between piston to connecting
rod ———
KBIA2495E
FSU-6
ON-VEHICLE SERVICE
Revision: November 20092006 QX56
ON-VEHICLE SERVICEPFP:00000
Front Suspension PartsEES00258
Check front suspension parts for excessive play, cracks, wear and
other damage.
Shake each front wheel to check for excessive play.
If looseness is noted, inspect wheel bearing end play, then
check ball joint end play. Refer to FA X - 5 , "
WHEEL BEARING
INSPECTION" and FSU-15, "Inspection" .
Make sure that the cotter pin is inserted (4WD only).
Retighten all nuts and bolts to the specified torque.
Check shock absorber for oil leakage and other damage.
Check suspension ball joint for grease leakage and ball joint
dust cover for cracks and other damage.
Front Wheel AlignmentEES00259
PRELIMINARY INSPECTION
WARNING:
Always adjust the alignment with the vehicle on a flat surface.
NOTE:
If alignment is out of specification, inspect and replace any damaged or worn suspension parts before making
any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for run out and damage. Refer to WT-5, "
Inspection" .
4. Check the wheel bearing axial end play. Refer to FA X - 5 , "
WHEEL BEARING INSPECTION" .
5. Check the shock absorbers for leaks or damage.
6. Check each mounting point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the rear suspension member for any damage.
8. Check the vehicle height. Refer to FSU-20, "
Wheelarch Height (Unladen*1 )" .
Verify the level using Consult-II memory register 1103 and set to 0 ± 10 mm (0 ± 0.39 in) as necessary.
GENERAL INFORMATION AND RECOMMENDATIONS
1. A Four-Wheel Thrust Alignment should be performed.
This type of alignment is recommended for any NISSAN vehicle.
The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.
The alignment machine itself should be capable of accepting any NISSAN vehicle.
The alignment machine should be checked to ensure that it is level.
2. Make sure the alignment machine is properly calibrated.
Your alignment machine should be regularly calibrated in order to give correct information. Suspension component torques : Refer to
FSU-5,
"Components" . SMA525A
SFA392B
GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
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SECTION
Revision: November 2009
2006 QX56
PRECAUTIONS .....................................................
..... 3
Description .......................................................... ..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS) (If
Equipped) ............................................................ ..... 3
General Precautions ........................................... ..... 4
Precautions for Three Way Catalyst .................... ..... 5
Precautions for Fuel (Unleaded Premium Gasoline
Required) ............................................................ ..... 5
Precautions for Multiport Fuel Injection System or
Engine Control System ....................................... ..... 6
Precautions for Hoses .............................................. 6 HOSE REMOVAL AND INSTALLATION .......... ..... 6
HOSE CLAMPING ................................................ 6
Precautions for Engine Oils ................................. ..... 7
HEALTH PROTECTION PRECAUTIONS ........ ..... 7
Precautions for Air Conditioning .......................... ..... 7
HOW TO USE THIS MANUAL .............................. ..... 8
Description .......................................................... ..... 8
Terms .................................................................. ..... 8
Units .................................................................... ..... 8
Contents .............................................................. ..... 8
Relation between Illustrations and Descriptions . ..... 9
Components ........................................................ ..... 9
SYMBOLS ........................................................ ... 10
How to Follow Trouble Diagnoses ....................... ... 10
DESCRIPTION ................................................. .... 11
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ............................................ ... 12
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION .................................... ... 12
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................ ... 14
How to Read Wiring Diagrams ............................ ... 16
CONNECTOR SYMBOLS ................................ ... 16
SAMPLE/WIRING DIAGRAM - EXAMPL - ...... ... 17DESCRIPTION .................................................
... 18
Abbreviations ....................................................... ... 23
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ...................................................................... ... 25
How to Check Terminal ........................................ ... 25
CONNECTOR AND TERMINAL PIN KIT ......... ... 25
HOW TO PROBE CONNECTORS ................... ... 25
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................ ... 28
WORK FLOW ................................................... ... 28
INCIDENT SIMULATION TESTS ..................... ... 28
CIRCUIT INSPECTION .................................... ... 31
Control Units and Electrical Parts ........................ ... 36
PRECAUTIONS ............................................... ... 36
SMJ INSTALLATION ........................................ ... 37
CONSULT-II CHECKING SYSTEM ....................... ... 38
Description ........................................................... ... 38
Function and System Application ........................ ... 38
Nickel Metal Hydride Battery Replacement ......... ... 39
Checking Equipment ........................................... ... 39
CONSULT-II Start Procedure ............................... ... 39
CONSULT-II Data Link Connector (DLC) Circuit . ... 40
INSPECTION PROCEDURE ........................... ... 40
LIFTING POINT ...................................................... ... 41
Pantograph Jack .................................................. ... 41
Garage Jack and Safety Stand ............................ ... 41
2-Pole Lift ............................................................ ... 42
TOW TRUCK TOWING .......................................... ... 43
Tow Truck Towing ................................................... 43 2WD MODELS .................................................... 43
4WD MODELS .................................................... 44
Vehicle Recovery (Freeing a stuck vehicle) ......... ... 44
TIGHTENING TORQUE OF STANDARD BOLTS . ... 45
Tightening Torque Table ...................................... ... 45
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS ............................................................ ... 46
Recommended Chemical Products and Sealants ... 46
IDENTIFICATION INFORMATION ......................... ... 47
Model Variation .................................................... ... 47
Identification Number ........................................... ... 48
PRECAUTIONSGI-7
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After installing leaf spring clamps, apply force to them in the
direction of the arrow, tightening rubber hose equally all around.
Precautions for Engine OilsEAS001FC
Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin contact
with used oil.
If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible.
HEALTH PROTECTION PRECAUTIONS
Avoid prolonged and repeated contact with oils, particularly used engine oils.
Wear protective clothing, including impervious gloves where practicable.
Do not put oily rags in pockets.
Avoid contaminating clothes, particularly underpants, with oil.
Heavily soiled clothing and oil-impregnated footwear should not be worn. Overalls must be cleaned regu-
larly.
First aid treatment should be obtained immediately for open cuts and wounds.
Use barrier creams, applying them before each work period, to help the removal of oil from the skin.
Wash with soap and water to ensure all oil is removed (skin cleansers and nail brushes will help). Prepa-
rations containing lanolin replace the natural skin oils which have been removed.
Do not use gasoline, kerosene, diesel fuel, gas oil, thinners or solvents for cleaning skin.
If skin disorders develop, obtain medical advice without delay.
Where practical, degrease components prior to handling.
Where there is a risk of eye contact, eye protection should be worn, for example, chemical goggles or face
shields; in addition an eye wash facility should be provided.
Precautions for Air ConditioningEAS001FD
Use an approved refrigerant recovery unit any time the air conditioning system must be discharged. Refer to
ATC-171, "
HFC-134a (R-134a) Service Procedure" for specific instructions.
SMA022D
HOW TO USE THIS MANUALGI-23
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Reference Area
The Reference Area of the wiring diagram contains references to additional electrical reference pages at the
end of the manual. If connector numbers and titles are shown in the Reference Area of the wiring diagram,
these connector symbols are not shown in the Connector Area.
AbbreviationsEAS001FL
The following ABBREVIATIONS are used:
SGI092A
ABBREVIATION DESCRIPTION
A/C Air Conditioner
A/T Automatic Transaxle/Transmission
ATF Automatic Transmission Fluid
D
1Drive range 1st gear
D
2Drive range 2nd gear
GI-28
SERVICE INFORMATION FOR ELECTRICAL INCIDENT
Revision: November 20092006 QX56
How to Perform Efficient Diagnosis for an Electrical IncidentEAS001FN
WORK FLOW
INCIDENT SIMULATION TESTS
Introduction
Sometimes the symptom is not present when the vehicle is brought in for service. If possible, re-create the
conditions present at the time of the incident. Doing so may help avoid a No Trouble Found Diagnosis. The fol-
lowing section illustrates ways to simulate the conditions/environment under which the owner experiences an
electrical incident.
The section is broken into the six following topics:
Vehicle vibration
Heat sensitive
SGI838
STEPDESCRIPTION
STEP 1 Get detailed information about the conditions and the environment when the incident occurred.
The following are key pieces of information required to make a good analysis:
WHAT
Vehicle Model, Engine, Transmission/Transaxle and the System (i.e. Radio).
WHEN Date, Time of Day, Weather Conditions, Frequency.
WHERE Road Conditions, Altitude and Traffic Situation.
HOW System Symptoms, Operating Conditions (Other Components Interaction).
Service History and if any After Market Accessories have been installed.
STEP 2 Operate the system, road test if necessary.
Verify the parameter of the incident.
If the problem cannot be duplicated, refer to
“Incident Simulation Tests ”.
STEP 3 Get the proper diagnosis materials together including:
Power Supply Routing
System Operation Descriptions
Applicable Service Manual Sections
Check for any Service Bulletins
Identify where to begin diagnosis based upon your knowledge of the system operation and the customer comments.
STEP 4 Inspect the system for mechanical binding, loose connectors or wiring damage.
Determine which circuits and components are involved and diagnose using the Power Supply Routing and Harness
Layouts.
STEP 5 Repair or replace the incident circuit or component.
STEP 6 Operate the system in all modes. Verify the system works properly under all conditions. Make sure you have not inad-
vertently created a new incident during your diagnosis or repair steps.
GI-30
SERVICE INFORMATION FOR ELECTRICAL INCIDENT
Revision: November 20092006 QX56
UNDER SEATING AREAS
An unclamped or loose harness can cause wiring to be pinched by seat components (such as slide guides)
during vehicle vibration. If the wiring runs under seating areas, inspect wire routing for possible damage or
pinching.
Heat Sensitive
The customer's concern may occur during hot weather or after car
has sat for a short time. In such cases you will want to check for a
heat sensitive condition.
To determine if an electrical component is heat sensitive, heat the
component with a heat gun or equivalent.
Do not heat components above 60°C (140 °F). If incident occurs
while heating the unit, either replace or properly insulate the compo-
nent.
Freezing
The customer may indicate the incident goes away after the car
warms up (winter time). The cause could be related to water freezing
somewhere in the wiring/electrical system.
There are two methods to check for this. The first is to arrange for
the owner to leave his car overnight. Make sure it will get cold
enough to demonstrate his complaint. Leave the car parked outside
overnight. In the morning, do a quick and thorough diagnosis of
those electrical components which could be affected.
The second method is to put the suspect component into a freezer
long enough for any water to freeze. Reinstall the part into the car
and check for the reoccurrence of the incident. If it occurs, repair or
replace the component.
Water Intrusion
The incident may occur only during high humidity or in rainy/snowy
weather. In such cases the incident could be caused by water intru-
sion on an electrical part. This can be simulated by soaking the car
or running it through a car wash.
Do not spray water directly on any electrical components.
Electrical Load
The incident may be electrical load sensitive. Perform diagnosis with
all accessories (including A/C, rear window defogger, radio, fog
lamps) turned on.
SGI842
SGI843
SGI844
SGI845
GI-38
CONSULT-II CHECKING SYSTEM
Revision: November 20092006 QX56
CONSULT-II CHECKING SYSTEMPFP:00000
DescriptionEAS001FP
CONSULT-II is a hand-held type tester. When it is connected with a diagnostic connector equipped on the
vehicle side, it will communicate with the control unit equipped in the vehicle and then enable various
kinds of diagnostic tests.
Refer to “CONSULT-II Software Operation Manual ” for more information.
Function and System ApplicationEAS001TO
Diagnostic test
mode Function
ENGINE
A/T
ICC
ABS
AIR BAG
IPDM E/R BCM
AUTO DRIVE POS.
REARVIEW CAMERA
AIR LEVELIZER
ALL MODE AWD/4WD HVAC
NVIS (NATS)
*1
NVIS (NATS BCM OR S/ENT)
*1
Work support This mode enables a technician to adjust some
devices faster and more accurately by following the
indications on CONSULT-II. x - xx - - xxxxx - - -
Self-diagnostic Self-diagnostic can be performed quickly. ----x---------
Self-diagnos-
tic results Self-diagnostic results can be read and erased
quickly.
xxxx - xxx - xxxxx
Trouble diag-
nostic record Current self-diagnostic results and all trouble diagnos-
tic records previously stored can be read.
--- - x---------
Data monitor Input/Output data in the ECM can be read. xxxx - x - xxxxx - -
Data monitor
(spec) Data monitor specification can be read.
x-------------
CAN diagno-
sis support
monitor The communication condition of CAN communication
line can be read.
xxxx - xxx - - xx - -
Active test Diagnostic Test Mode in which CONSULT-II drives
some actuators apart from the ECMs and also shifts
some parameters in a specified range.
x-xx-x-x-x----
Function test This mode can show results of self-diagnosis of ECU
with either “
OK” or “NG ”. For engines, more practical
tests regarding sensors/switches and/or actuators are
available. xx-xx- --- -----
DTC & SRT
confirmation The results of SRT (System Readiness Test) and the
self-diagnosis status/result can be confirmed.
x-------------
DTC work sup-
port The operating condition to confirm Diagnosis Trouble
Codes can be selected.
xx------------
ECM/ECU part
number ECM/ECU part number can be read.
x x x x - - x x x x x x - -
ECU discrimi-
nated No. Classification number of a replacement ECU can be
read to prevent an incorrect ECU from being installed.
----x---------
Passenger air
bag Displays the STATUS (readiness) of the front passen-
ger airbag.
----x---------
Configuration Sets control module parameters to match vehicle
options. ------x-------
PIN read
*2This mode shows the BCM-specific 5-digit code. -------------x
Control unit
initialization
*2All registered ignition key IDs in NATS components
can be initialized and new IDs can be registered. ------------x-