TF-36
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
LOCK SWITCH [ON/
OFF]Input condition from
4WD shift switch 4WD shift switch: 4H
ON
4WD shift switch: 2WD, AUTO or 4LO OFF
4L SWITCH [ON/OFF] Input condition from
4WD shift switch 4WD shift switch: 4LO
ON
4WD shift switch: 2WD, AUTO or 4H OFF
N POSI SW TF [ON/
OFF] Condition of neutral-4LO
switch
Vehicle stopped
Engine running
A/T selector lever
“N ” posi-
tion
Brake pedal depressed 4WD shift switch: 2WD,
AUTO or 4H
OFF
4WD shift switch: 4H to
4LO (While actuator
motor is operating.) OFF
→ ON
4WD shift switch: 4LO to
4H (While actuator motor
is operating.) ON
→ OFF
4WD shift switch: 4LO ON
ATP SWITCH [ON/OFF] Condition of ATP switch
Vehicle stopped
Engine running
A/T selector lever “N ”
Brake pedal depressed 4WD shift switch
: 4H to 4LO or 4LO to 4H
(While actuator motor is
operating.)
ON
Except the above OFF
WAIT DETCT SW [ON/
OFF] Condition of wait detec-
tion switch
Vehicle stopped
Engine running
A/T selector lever
“N ” posi-
tion
Brake pedal depressed 4WD shift switch: 2WD,
AUTO or 4H
OFF
4WD shift switch: 4H to
4LO (While actuator
motor is operating.) OFF
→ ON
4WD shift switch: 4LO to
4H (While actuator motor
is operating.) ON
→ OFF
4WD shift switch: 4LO ON
LINE PRES SW [ON/
OFF] Condition of line pres-
sure switch
A/T selector lever
“D ” position
4WD shift switch: 2WD, AUTO or 4H ON
Except the above
The vehicle has been left
at room temperature for 5
minutes and more with
ignition switch in “
OFF”
position.Ignition switch: ON
A/T selector lever: “P ”
or "N" position
4WD shift switch: other
than AUTO OFF
CL PRES SW [ON /
OFF] Condition of clutch pres-
sure switch
Vehicle stopped
Engine running
A/T selector lever
“D ” position
4WD shift switch: AUTO or 4H (“ Wait” function is not
operating.) ON
Vehicle stopped
Engine running
4WD shift switch: 2WD (
“Wait ” function is not operat-
ing.) OFF
N POSI SW AT [ON/
OFF] Input condition from A/T
PNP switch
Vehicle stopped
Engine running
Brake pedal depressed A/T selector lever posi-
tion: N
ON
Except the above OFF
R POSI SW AT [ON/
OFF] Input condition from A/T
PNP switch
Vehicle stopped
Engine running
Brake pedal depressed A/T selector lever posi-
tion: R
ON
Except the above OFF
Monitored item [Unit]
Content ConditionDisplay value
TROUBLE DIAGNOSISTF-37
CE F
G H
I
J
K L
M A
B
TF
Revision: November 2009 2006 QX56
P POSI SW AT [ON/
OFF]Input condition from A/T
PNP switchVehicle stopped
Engine running
Brake pedal depressed A/T selector lever posi-
tion: P
ON
Except the above OFF
ABS OPER SW [ON/
OFF] Condition of ABS operat-
ing ABS is operating.
ON
ABS is not operating. OFF
VDC OPER SW [ON/
OFF] Condition of VDC operat-
ing VDC is operating.
ON
VDC is not operating. OFF
TCS OPER SW [ON/
OFF] Condition of TCS operat-
ing TCS is operating.
ON
TCS is not operating. OFF
THROTTLE POSI [0.0/8] Condition of throttle
opening When depressing accelerator pedal
(Value rises gradually in response to throttle position.)
0.0/8 - 8.0/8
4WD MODE [AUTO/
LOCK/2WD/4L] Control status of 4WD
(Output condition of
4WD shift indicator lamp
and 4LO indicator lamp)
Vehicle stopped
Engine running
A/T selector lever “
N” posi-
tion
Brake pedal depressed 4WD shift switch: 2WD
2WD
4WD shift switch: AUTO AUTO
4WD shift switch: 4H LOCK
4WD shift switch: 4LO 4L
VHCL/S COMP [km/h] or
[mph] Vehicle speed Vehicle stopped
0 km/h (0 MPH)
Vehicle running
CAUTION:
Check air pressure of tire under standard condition. Approximately
equal to the indi-
cation on speed-
ometer (Inside of
±
10%)
COMP CL TORQ [kgm] Condition of control
torque
Vehicle stopped
Engine running
A/T selector lever “
N” posi-
tion
Brake pedal depressed 4WD shift switch: 2WD 0 kg-m
4WD shift switch: AUTO
39 - 1,353 N
·m
(4 - 138 kg-m, 29 - 998 ft-lb)
4WD shift switch: 4H or
4LO 1,353 N
·m
(138 kg-m, 998 ft- lb)
DUTY SOLENOID [%] Condition of clutch pres-
sure solenoid
Vehicle stopped
Engine running
A/T selector lever “
N” posi-
tion
Brake pedal depressed 4WD shift switch: 2WD
4%
4WD shift switch: AUTO 96 - 4%
4WD shift switch: 4H or
4LO 4%
2-4WD SOL [ON/OFF] Condition of 2-4WD shift
solenoid valve
Vehicle stopped
Engine running
A/T selector lever “
N” posi-
tion
Brake pedal depressed 4WD shift switch: 2WD
OFF
4WD shift switch: AUTO ON
4WD shift switch: 4H
4WD shift switch: 4LO
4WD shift switch: AUTO
( “ Wait ” function is operat-
ing.) OFF
4WD shift switch: 4H
( “ Wait ” function is operat-
ing.) OFF
Monitored item [Unit]
Content ConditionDisplay value
TROUBLE DIAGNOSISTF-41
CE F
G H
I
J
K L
M A
B
TF
Revision: November 2009 2006 QX56
14 LG Transfer motor relay
Accelerator pedal
depressed
Vehicle stopped
Engine running
Brake pedal
depressed4WD shift switch: 2WD Battery voltage
4WD shift switch: AUTO or 4LO (A/T
selector lever
“P ” or “N ” position) Battery voltage
(0V for approx.
2 sec. after
shifting to “
P”
and “N ”.)
4WD shift switch: AUTO or 4LO (Except
for A/T selector lever “P ” or “N ” position) 0V
4WD shift switch: 4H (A/T selector lever
“ P ” position) Battery voltage
(0V for approx.
2 sec. after
shifting to “
P”.)
4WD shift switch: 4H (Except for A/T
selector lever “P ” position) 0V
15 L/B ATP warning lamp ATP indicator lamp: ON
0V
ATP indicatorlamp: OFF Battery voltage
16 Y/R Power supply Ignition switch: ON
Battery voltage
Ignition switch: OFF 0V
18 O 4WD shift switch
(4H)
Ignition switch: ON4WD shift switch: 4H
Battery voltage
4WD shift switch: 2WD, AUTO or 4LO 0V
19 L Clutch pressure solenoid
valve
Vehicle stopped
Engine running
A/T selector lever
“
N ” position
Brake pedal
depressed 4WD shift switch: AUTO
1.5 - 3V
4WD shift switch: 2WD, 4H or 4LO Less than 1V
21 BR 4WD shift indicator lamp
(AUTO indicator lamp)
AUTO indicator lamp of 4WD shift indicator lamp: OFF
Battery voltage
AUTO indicator lamp of 4WD shift indicator lamp: ON 0V
22 Y/R Power supply Ignition switch: ON
Battery voltage
Ignition switch: OFF 0V
23 R 4WD shift switch
(4LO) Ignition switch: ON4WD shift switch: 4LO
Battery voltage
4WD shift switch: 2WD, AUTO or 4H 0V
24 LG/R 4WD shift switch
(AUTO) Ignition switch: ON4WD shift switch: AUTO
Battery voltage
4WD shift switch: 2WD, 4H or 4LO 0V
25 V Neutral-4LO switch
Vehicle stopped
Engine running
A/T selector lever
“ N ” position
Brake pedal
depressed 4WD shift switch: 2WD, AUTO or 4H Battery voltage
4WD shift switch: 4H to 4LO (While actua-
tor motor is operating.)
Battery volt-
age
→ 0V
4WD shift switch: 4LO to 4H (While actua-
tor motor is operating.) 0V
→ Battery
voltage
4WD shift switch: 4LO 0V
27 W/L Actuator position switch 2
(High)
Vehicle stopped
Engine running
A/T selector lever
“
N ” position
Brake pedal
depressed 4WD shift switch: 4H, AUTO or 2WD 0V
4WD shift switch: 4LO
Battery voltage
28 B/G Sensor ground Always0V
29 L/W Ignition switch monitor Ignition switch: ON
Battery voltage
Ignition switch: OFF 0V
Terminal
Wire
color Item
ConditionData (Approx.)
TF-42
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
30 SB Shut off relayIgnition switch: ON
0V
Ignition switch: OFF Battery voltage
31 G Transfer fluid temperature
sensor Ignition switch: ONTransfer fluid temperature approx. 20°C
(68
°F) 1.1V
Transfer fluid temperature approx. 80°C
(176 °F) 0.3V
33 R/L Transfer shift high relay
monitor
Vehicle stopped
Engine running
A/T selector lever
“
N ” position
Brake pedal
depressed 4WD shift switch: 4H to 4LO (
“Wait ” func-
tion is operating.) Battery voltage
Except the above 0V
34 BR Clutch pressure switch
Vehicle stopped
Engine running
A/T selector lever
“ D ” position 4WD shift switch: AUTO or 4H (
“Wait ”
function is not operating.) 0V
Vehicle stopped
Engine running4WD shift switch: 2WD (
“Wait ” function is
not operating.) Battery voltage
35 BR/
W Line pressure switch
Ignition switch: ON
A/T selector lever “
D” position
4WD shift switch: AUTO 0V
After the vehicle
has been left at
room temperature
for 5 minutes and
more with ignition
switch in “
OFF”
position.
Ignition switch: ON
A/T selector lever: “P ” or "N" position
4WD shift switch: other than AUTO Battery voltage
40 L ATP switch
Vehicle stopped
Engine running
A/T selector lever
“ N ”
Brake pedal
depressed 4WD shift switch: 4H to 4LO or 4LO to 4H
(While actuator motor is operating.)
0V
Except the above Battery voltage
41 R Transfer motor relay moni-
tor
Accelerator pedal
depressed
Vehicle stopped
Engine running
Brake pedal
depressed 4WD shift switch: 2WD 0V
4WD shift switch: AUTO or 4LO (A/T
selector lever
“P ” or “ N” position) 0V
(Battery volt-
age for approx.
2 sec. after
shifting to
“P ”
and “N ”.)
4WD shift switch: AUTO or 4LO (Except
for A/T selector lever “P ” or “N ” position) Battery voltage
4WD shift switch: 4H (A/T selector lever
“ P ” position) 0V
(Battery volt-
age for approx.
2 sec. after
shifting to
“P ”.)
4WD shift switch: 4H (Except for A/T
selector lever “P ” position) Battery voltage
Te r m i n a l
Wire
color Item
ConditionData (Approx.)
TF-46
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
CAUTION:
If “CAN COMM CIRCUIT [U1000]” is displayed with other DTCs, first perform the trouble diagnosis for CAN communica-
tion line.
If “VHCL SPEED SEN·AT [P1808]”, “ABS OP SIG [P1830]”, “VDC OP SIG [P1831]” or “TCS OP SIG [P1832]” is displayed,
first perform the trouble diagnosis for ABS system.
If “VHCL SPEED SEN·AT [P1808]”, is displayed, first perform the trouble diagnosis for A/T system.
NOTE:
If "SHIFT ACT POSI SW [P1818]" or “SHIFT ACT CIR [P1819] ” is displayed, first erase self-diagnostic results. ("SHIFT ACT POSI
SW [P1818]" or “ SHIFT ACT CIR [P1819] ” may be displayed after installing transfer control unit or transfer assembly.)
If “CL PRES SW [P1827] ” or “ LINE PRES SW [P1828] ” is displayed only while driving in reverse, check the continuity of “R ” posi-
tion on A/T PNP switch. When there is nothing wrong with the electrical system, check the hydraulic system.
SHIFT ACT CIR
[P1819]
Transfer control device actuator circuit is shorted or open. (Mal-
functions are detected when transfer shift relay circuit is open/
shorted or relay monitor circuit is open/shorted.)
Malfunction occurs in transfer control device drive circuit.
Malfunction is detected in transfer shut off relay.
TF-81, "
Transfer Control Device"
Malfunction is detected in transfer shut off relay.
TF-54, "Power Supply Circuit For
Transfer Control Unit"
ENGINE SPEED SIG
[P1820]Malfunction is detected in engine speed signal that is output from
ECM through CAN communication.
Improper signal is input while driving.TF-85, "
Engine Speed Signal
(ECM)"
DUTY SOLENOID
[P1822]Proper voltage is not applied to clutch pressure solenoid valve
due to open or short circuit.
TF-86, "Clutch Pressure Sole-
noid"
2-4WD SOLENOID
[P1823]Proper voltage is not applied to 2-4WD solenoid valve due to
open or short circuit.
TF-91, "2-4WD Solenoid"
MOTOR RELAY
[P1824]Motor does not operate properly due to open or short circuit in
transfer motor or motor relay.TF-95, "Transfer Motor"
OIL TEMP SEN
[P1826]Signal voltage from fluid temperature sensor is abnormally high
(Transfer fluid temperature is abnormally low) while driving.TF-102, "Transfer Fluid Temper-
ature"
CLUTCH PRES SW
[P1827]Improper signal from clutch pressure switch is input due to open
or short circuit.
Malfunction occurs in clutch pressure switch or hydraulic circuit.TF-105, "
Clutch Pressure
Switch"
LINE PRES SW
[P1828]Improper signal from line pressure switch is input due to open or
short circuit.
Malfunction occurs in line pressure switch or hydraulic circuit.
TF-108, "
Line Pressure Switch"
THROTTLE POSI SEN
[P1829]
Malfunction is detected in accelerator pedal position signal that is
output from ECM through CAN communication.
Signal voltage from accelerator pedal position sensor is abnor-
mally high or low.TF-111, "
Throttle Position Signal
(ECM)"
ABS OP SIG
[P1830]Malfunction is detected in ABS operation signal that is output
from ABS actuator and electric unit (control unit) through CAN
communication.
TF-111, "ABS Operation Signal
(ABS)"
VDC OP SIG
[P1831]Malfunction is detected in VDC operation signal that is output
from ABS actuator and electric unit (control unit) through CAN
communication.TF-112, "VDC Operation Signal
(ABS)"
TCS OP SIG
[P1832]Malfunction is detected in TCS operation signal that is output
from ABS through CAN communication.
TF-112, "TCS Operation Signal
(ABS)"
CAN COMM CIRCUIT
[U1000]Malfunction has been detected from CAN communication line.
TF-113, "CAN Communication
Line"
NO DTC IS DETECTED.
FURTHER TESTING MAY
BE REQUIRED.
No NG item has been detected.
—
Items (CONSULT-II screen
terms) Diagnostic item is detected when...
Check item
TROUBLE DIAGNOSISTF-47
CE F
G H
I
J
K L
M A
B
TF
Revision: November 2009 2006 QX56
How to Erase Self-diagnostic Results
1. Perform applicable inspection of malfunctioning item and then repair or replace.
2. Start engine and select “SELF-DIAG RESULTS” mode for “ALL MODE AWD/4WD ” with CONSULT-II.
3. Touch “ERASE” on CONSULT-II screen to erase DTC memory.
CAUTION:
If memory cannot be erased, perform applicable diagnosis.
DATA MONITOR MODE
Operation Procedure
1. Perform “CONSULT-II SETTING PROCEDURE ”. Refer to TF-44, "CONSULT-II SETTING PROCEDURE"
.
2. Touch “DATA MONITOR ”.
3. Select from “SELECT MONITOR ITEM ”, screen of data monitor mode is displayed.
NOTE:
When malfunction is detected, CONSULT-II performs REAL-TIME DIAGNOSIS.
Also, any malfunction detected while in this mode will be displayed at real time.
Display Item List
× : Standard –: Not applicable
Monitored item (Unit) Monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELEC-
TION FROM
MENU
VHCL/S SEN ·FR [km/h] or [mph] ×–×Wheel speed calculated by ABS actuator and
electric unit (control unit).
Signal input with CAN communication line.
VHCL/S SEN ·RR [km/h] or [mph] ×–×Wheel speed calculated by TCM.
Signal input with CAN communication line.
ENGINE SPEED [rpm] ×–×Engine speed calculated by ECM.
Signal input with CAN communication line.
THRTL POS SEN [V] ×–×Accelerator pedal position (APP) sensor sig-
nal voltage is displayed.
Signal input with CAN communication line.
FLUID TEMP SE [V] ×–×Transfer fluid temperature sensor signal volt-
age is displayed.
BATTERY VOLT [V] ×–×Power supply voltage for transfer control unit.
2WD SWITCH [ON/OFF] ×–×4WD shift switch status is displayed.
AUTO SWITCH [ON/OFF] ×–×4WD shift switch status is displayed.
LOCK SWITCH [ON/OFF] ×–×4WD shift switch status is displayed.
(LOCK means 4H of 4WD shift switch.)
4L SW [ON/OFF] ×–×4WD shift switch status is displayed.
(4L means 4LO of 4WD shift switch.)
N POSI SW TF [ON/OFF] ×–×Neutral-4LO switch signal status is displayed.
ATP SWITCH [ON/OFF] ×–×ATP switch signal status is displayed.
WAIT DETCT SW [ON/OFF] ×–×Wait detection switch status is displayed.
LINE PRES SW [ON/OFF] ×–×Line pressure switch status is displayed.
CL PRES SW [ON / OFF] ×–×Clutch pressure switch status is displayed.
N POSI SW AT [ON/OFF] זד
N ” position signal of A/T PNP switch status
is displayed.
Signal input with CAN communication line.
R POSI SW AT [ON/OFF] זד
R ” position signal of A/T PNP switch status
is displayed.
Signal input with CAN communication line.
TF-48
TROUBLE DIAGNOSIS
Revision: November 20092006 QX56
P POSI SW AT [ON/OFF]ז ד
P ” position signal of A/T PNP switch status is
displayed.
Signal input with CAN communication line.
ABS OPER SW [ON/OFF] ×– ×ABS operation signal status is displayed.
Signal input with CAN communication line.
VDC OPER SW [ON/OFF] ×– ×VDC operation signal status is displayed.
Signal input with CAN communication line.
TCS OPER SW [ON/OFF] ×– ×TCS operation signal status is displayed.
Signal input with CAN communication line.
THROTTLE POSI [0.0/8] – ×× Thottle position status is displayed.
Signal input with CAN communication line.
4WD MODE [AUTO/LOCK/2WD/4L] –×× Control status of 4WD recognized by transfer
control unit. (AUTO, 4H, 2WD or 4LO)
VHCL/S COMP [km/h] or [mph] – ×× Vehicle speed recognized by transfer control
unit.
COMP CL TORQ [kgm] – ×× Calculated torque recognized by transfer
control unit.
DUTY SOLENOID [%] – ×× Control value of clutch pressure solenoid.
2-4WD SOL [ON/OFF] –×× Output condition to 2-4WD solenoid.
2-4WD SOL MON [ON/OFF] – – ×Check signal for transfer control unit signal
output.
MOTOR RELAY [ON/OFF] – ×× Transfer motor relay signal status is dis-
played.
MOTOR RELAY MON [ON/OFF] – – ×Check signal for transfer control unit signal
output.
4WD FAIL LAMP [ON/OFF] – ×× Control status of 4WD warning lamp is dis-
played.
2WD IND [ON/OFF] ––×Control status of 4WD shift indicator lamp
(2WD indicator lamp) is displayed.
AUTO IND [ON/OFF] ––×Control status of 4WD shift indicator lamp
(2WD and AUTO indicator lamp) is displayed.
LOCK IND [ON/OFF] ––×Control status of 4WD shift indicator lamp
(2WD, AUTO and Lock indicator) is dis-
played.
4L IND [ON/OFF] ––×Control status of 4LO indicator lamp is dis-
played.
ATP IND [ON/OFF] ––×Control status of ATP warning lamp is dis-
played.
SHIFT POS SW1 [ON/OFF] ×– ×Actuator position switch 1 (Low) signal status
is displayed.
SHIFT POS SW2 [ON/OFF] ×– ×Actuator position switch 2 (high) signal status
is displayed.
SHIFT ACT1 [ON/OFF] –×× Output condition to actuator motor (clock-
wise)
SHIFT AC MON1 [ON/OFF] ×– ×Check signal for transfer control unit signal
output
SHIFT ACT2 [ON/OFF] –×× Output condition to actuator motor (counter-
clockwise)
SHIFT AC MON2 [ON/OFF] ×– ×Check signal for transfer control unit signal
output
Monitored item (Unit)
Monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELEC-
TION FROM MENU
TROUBLE DIAGNOSISTF-49
CE F
G H
I
J
K L
M A
B
TF
Revision: November 2009 2006 QX56
WORK SUPPORT
When there is no problem with transfer and 4WD system, following symptom in “AUTO” mode may be claimed
by a customer.
Vibration when accelerating on a low µ road (snow-covered or icy road)
It is possible to deal with these symptoms by changing “CLUTCH FORCE RELEASE LIMIT VALUE”.
However, be careful when changing the values because it may adversely affect driving performance.
NOTE:
A slight shock is felt at a few hertz as if it were being pushed lightly from behind.
Operation Procedure
1. Perform “CONSULT-II SETTING PROCEDURE ”. Refer to TF-44, "CONSULT-II SETTING PROCEDURE"
.
2. Touch “WORK SUPPORT ”.
3. Select from “CLUTCH/F RLS LIM ADJ ”, screen of data monitor mode is displayed.
T/F F SPEED [km/h] or [mph] ×–×Displayed, but do not use.
A/T R SPEED [km/h] or [mph] ×–×Output shaft revolution signal (Revolution
sensor) calculated by TCM.
Signal input with CAN communication line.
AT GEAR POSI [1/2/3/4/5] ×–×A/T actual gear position is displayed.
Voltage [V] ––×The value measured by the voltage probe is
displayed.
Frequency [Hz] ––×
The value measured by the pulse probe is
displayed.
DUTY-HI (high) [%]
––×
DUTY-LOW (low) [%] ––×
PLS WIDTH-HI [msec] ––×
PLS WIDTH-LOW [msec] ––×
Monitored item (Unit)
Monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELEC-
TION FROM MENU