Page 2740 of 3383

STEERING WHEELPS-7
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Revision: November 2009 2006 QX56
STEERING WHEELPFP:48430
On-Vehicle Inspection and ServiceEGS000UC
CHECKING CONDITION OF INSTALLATION
Check installation condition of steering gear assembly, front suspension, axle and steering column.
Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.
Check if the mounting nuts for steering gear assembly are loose.
Refer to PS-15, "
POWER STEERING GEAR AND LINKAGE" .
CHECKING STEERING WHEEL PLAY
1. Turn tires straight ahead, start engine, then turn steering wheel to the left and right lightly, and measure
steering wheel movement on the outer circumference when steering wheel is turned up to the point where
tires start moving.
CHECKING NEUTRAL POSITION ON STEERING WHEEL
Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to
FSU-6, "
Front Wheel Alignment" .
1. Turn tires straight ahead, check if steering wheel is in the neutral position.
2. If it is not in the neutral position, remove steering wheel and reinstall it correctly.
3. If the neutral position cannot be attained by repositioning the steering wheel two teeth or less on steering stem, loosen tie-rod lock nuts of steering outer sockets, then adjust tie-rods by the same amount in the
opposite direction.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level, dry surface and set parking brake.
2. Start engine.
3. Bring power steering fluid up to operating temperature of 60 ° – 80° C (140 ° – 176° F).
4. Tires need to be inflated to specified pressure. Refer to WT-38, "
Tire" .
5. Check steering wheel turning force using Tool when steering wheel has been turned 360 ° from the neutral position.
6. If steering wheel turning force is out of specification, inspect the following:
Steering column. Refer to PS-11, "INSPECTION AFTER
REMOVAL" .
Power steering oil pump. Refer to PS-21, "CHECKING
RELIEF OIL PRESSURE" .
7. If steering column and power steering oil pump meet specifications, replace steering gear. Refer to PS-15,
"Removal and Installation" .
End play of the axial direction for steering wheel : 0 mm (0 in)
LGIA0024E
Steering wheel play on the outer circumference : 0
− 35 mm (0 − 1.38 in)
Tool number : J-44372
Steering wheel
turning force : 39 N (4 kg-f, 9 lb-f) or less
WGIA0035E
Page 2748 of 3383

POWER STEERING GEAR AND LINKAGEPS-15
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Revision: November 2009 2006 QX56
POWER STEERING GEAR AND LINKAGEPFP:49001
Removal and InstallationEGS000UH
CAUTION:
Spiral cable may snap due to steering operation if steering column is separated from steering gear
assembly. Therefore secure steering wheel to avoid turning.
REMOVAL
1. Turn wheels to the straight-ahead position.
2. Remove tires from vehicle using power tool.
3. Remove undercover using power tool.
4. On 4WD model, remove front final drive, then support drive shafts with wire. Refer to FFD-12, "
Removal
and Installation" .
5. Remove cotter pin at steering outer socket and discard, then loosen nut.
6. Remove steering outer socket from steering knuckle using Tool. Be careful not to damage ball joint boot.
CAUTION:
Temporarily tighten mounting nut to prevent damage to
threads and to prevent Tool from coming off.
7. On 2WD model, remove stabilizer bar mounting bolts and reposition stabilizer bar. Refer to FSU-12,
"Removal and Installation" .
1. Cotter pin2. Mounting bracket3. Mounting insulator
4. Steering gear assembly 5. Washer
WGIA0127E
Tool number : HT72520000 (J-25730-A)
SDIA1434E
Page 2749 of 3383

PS-16
POWER STEERING GEAR AND LINKAGE
Revision: November 20092006 QX56
8. Remove oil piping (high pressure side and low pressure side)
from steering gear assembly, then drain fluid from piping.
9. Remove lower joint mounting bolt of lower joint shaft.
10. Remove nuts of steering gear assembly using power tool, then remove bolts and steering gear assembly.
INSTALLATION
Installation is in the reverse order of removal.
After removing/installing or replacing steering components, check wheel alignment. Refer to FSU-6,
"Front Wheel Alignment" .
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-62,
"Adjustment of Steering Angle Sensor Neutral Position" .
With steering wheel in straight ahead position, make sure slit of
lower joint fits with the projection on rear cover cap, while check-
ing that mark on steering gear assembly aligns with mark on
rear cover cap
After installation, bleed the air from the steering hydraulic system. Refer to PS-6, "Air Bleeding Hydraulic
System" .
LGIA0032E
LGIA0029E
LGIA0024E
SST491C
Page 2750 of 3383

POWER STEERING GEAR AND LINKAGEPS-17
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Revision: November 2009 2006 QX56
INSPECTION AFTER INSTALLATION
Check if steering wheel turns smoothly when it is turned several times fully to the left and right lock positions.
Disassembly and AssemblyEGS00124
CAUTION:
Secure steering gear assembly with a vise, using copper plates or something similar to prevent it
from being damaged. Do not grip cylinder with a vise.
Before performing disassembly, clean steering gear assembly with kerosene. Be careful not to
bring any kerosene into contact with the discharge and return port connectors.
DISASSEMBLY
1. Remove cylinder tubes from gear housing assembly.
2. Loosen lock nuts of outer sockets, and remove outer sockets.
3. Remove boot clamps of the small diameter side and the large diameter side, then remove boot.
CAUTION:
When removing boots, be careful not to damage inner socket and gear housing assembly. If they
are damaged, change them to avoid oil leaks.
4. Remove inner sockets.
1. Boot clamp 2. Inner socket3. Boot
4. Boot clamp 5. Outer socket6. Cylinder tubes
7. Gear housing assembly 8. Connector
BGIA0008E
Page 2751 of 3383

PS-18
POWER STEERING GEAR AND LINKAGE
Revision: November 20092006 QX56
INSPECTION AFTER DISASSEMBLY
Boot
Check boot for tears, cracks and deformation. Replace if necessary.
Gear Housing Assembly
Check gear housing assembly for dents, cracks or damage. Replace as an assembly if necessary.
Outer Socket and Inner Socket
SWING TORQUE
Measure the swing torque, using Tool. When ball stud and inner
socket start moving the measured value must be within the
specification. If the reading is outside the specification, replace
the socket.
ROTATING TORQUE
Measure the rotating torque, using Tool. If the value is outside
the specification, replace the outer sockets.
AXIAL END PLAY
Apply a load of 490 N (50 kg-f, 110 lb-f) to the ball stud axially.
Use a dial gauge to measure the amount of the movement that
the stud makes. If the value is outside the specification, replace
the sockets. Tool number : — (J-44372)
WGIA0131E
Item
Outer socket Inner socket
Measuring point Cotter pin hole of stud Shown as L: 83.2 mm (3.276 in)
Swing torque 0.3 − 2.9 N ·m (0.03 − 0.29 kg-m, 3 − 25 in-lb) 1.0 − 7.8 N·m (0.11 − 0.79 kg-m, 9 − 69 in-lb)
Measuring value (F) 4.84 − 46.7 N (0.50 − 4.7 kg-f, 4 - 34 lb-f) 12.1 − 93.7 N (1.3 − 9.5 kg, 9 − 69 lb)
Tool number : ST3127S000 (J-25765-A)
Rotating torque : 0.3 − 2.9 N·m (0.03 − 0.29 kg-m,
3 − 25 in-lb)
WGIA0132E
Outer socket : 0.5 mm (0.020 in) or less
Inner socket : 0.2 mm (0.008 in) or less
SGIA0057E
Page 2752 of 3383
POWER STEERING GEAR AND LINKAGEPS-19
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Revision: November 2009 2006 QX56
ASSEMBLY
1. Install the inner sockets.
2. Install the large-diameter side of the boots to the gear housing
assembly.
3. Install the small-diameter side of the boots to the groove of the inner sockets.
4. Install the boot clamps to the boots, as shown. CAUTION:
Do not reuse the large-diameter boot clamps.
5. Crimp the large-diameter boot clamps, using Tool.
6. Install the cylinder tubes to the gear housing assembly.
7. Install the lock nuts and outer sockets to the inner sockets.
SGIA0550E
AST139
Tool number : KV40107300 ( — )
RAC1133D
Page 2753 of 3383
PS-20
POWER STEERING GEAR AND LINKAGE
Revision: November 20092006 QX56
8. Thread the outer sockets onto the inner sockets to the specified
length "L", then tighten the lock nuts to the specification. Refer to
PS-17, "
Disassembly and Assembly" . Reconfirm that the tie-rod
length "L" is within specification.
Maximum inner socket
length "L" : 115.2 mm (4.54 in)
SGIA0167E
Page 2754 of 3383

POWER STEERING OIL PUMPPS-21
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Revision: November 2009 2006 QX56
POWER STEERING OIL PUMPPFP:49110
On-Vehicle Inspection and ServiceEGS000UJ
CHECKING RELIEF OIL PRESSURE
CAUTION:
Before starting work, confirm belt tension is proper.
1. Connect Tool between oil pump discharge connector and high
pressure hose and then bleed air from the hydraulic circuit.
2. Start engine. Allow engine to run until tank temperature reaches 50 – 80 °C (122 – 176°F).
CAUTION:
Warm up engine with shut-off valve fully opened. If engine is started with shut-off valve closed,
fluid pressure in power steering pump increases to maximum. This will raise fluid temperature
excessively.
Be careful not to contact hose with belt when engine is started.
3. With engine at idle, close shut-off valve and read the relief oil pressure.
CAUTION:
Do not close shut-off valve of pressure gauge for more than 10 seconds.
4. After measurement, open shut-off valve slowly.
If relief oil pressure is outside the specification, repair or replace oil pump. Refer to PS-22, "Disassem-
bly and Assembly" .
5. After inspection, disconnect oil pressure gauge and oil pressure gauge adapter from hydraulic circuit, con- nect oil pump discharge connector and high pressure hose. Add fluid and bleed air from hydraulic circuit
thoroughly. Refer to PS-6, "
Air Bleeding Hydraulic System" .
Removal and InstallationEGS000UK
REMOVAL
1. Drain power steering fluid from reservoir tank.
2. Remove engine room cover. Refer to EM-12, "
Removal and Installation" .
3. Remove air duct assembly. Refer to EM-15, "
Removal and Installation" .
4. Remove power steering reservoir tank.
5. Remove serpentine drive belt belt from auto tensioner and power steering pump. Refer to EM-13,
"Removal and Installation" .
6. Disconnect pressure sensor electrical connector.
7. Remove high pressure and low pressure piping from power steering oil pump. Refer to PS-23, "
HYDRAU-
LIC LINE" .
8. Remove mounting bolts, then remove power steering pump.
INSTALLATION
Installation is in the reverse order of removal. Refer to PS-23, "HYDRAULIC LINE" for tightening torque.
After installation, bleed air. Refer to PS-6, "Air Bleeding Hydraulic System" .
NOTE:
Belt tension is automatic and requires no adjustment.
Tool number:
Pressure gauge and shut-off valve KV48103500
(J26357 and J26357-10)
Oil pump side Connector A and
O-ring
KV48105300-4 and 5295262U10
(
— )
Eye-bolt and O-ring KV48105300-3 and 5295262U00
(
— )
High pressure
piping side Connector B and
O-ring
KV48105300-1 and 5295262U00
(
— )
Nut KV48105300-2
(
— )
Relief oil pressure
: 9.0 – 9.8 mPa (91.77 – 99.93 kg/cm2 , 1305.34 – 1421.37 psi)
SGIA0570E