Page 5469 of 5621

TF-4
PRECAUTIONS
Revision: 2006 January2006 M35/M45
Service Notice or PrecautionsNDS000D5
Do not reuse transfer fluid, once it has been drained.
Check the fluid level or replace the fluid only with the vehicle parked on level ground.
During removal or installation, keep inside of transfer clear of dust or dirt.
Replace all tires at the same time. Always use tires of the proper size and the same brand and pattern.
Fitting improper size and unusual wear tires applies excessive force to vehicle mechanism and can cause
longitudinal vibration.
Disassembly should be done in a clean work area, it is preferable to work in dustproof area.
Before proceeding with disassembly, thoroughly clean the transfer. It is important to prevent the internal
parts from becoming contaminated by dirt or other foreign matter.
All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
Check for the correct installation status prior to removal or disassembly. If matching marks are required,
be certain they do not interfere with the function of the parts when applied.
Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with a new ones if necessary.
Gaskets, seals and O-rings should be replaced any time when the transfer is disassembled.
In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, use it.
Observe the specified torque when assembling.
Clean and flush the parts sufficiently and blow-dry them.
Be careful not to damage sliding surfaces and mating surfaces.
Clean innerparts with lint-free cloth or towels. Do not use cotton work gloves and rags to prevent adhering
fibers.
Page 5470 of 5621

PREPARATION
TF-5
C
E
F
G
H
I
J
K
L
MA
B
TF
Revision: 2006 January2006 M35/M45
PREPARATIONPFP:00002
Special Service ToolsNDS000D6
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
To o l n a m eDescription
ST27862000
(—)
Drift
a: 62.5 mm (2.461 in) dia.
b: 42 mm (1.65 in) dia.
Installing front oil seal
KV381054S0
(J-34286)
Puller
Removing rear oil seal
ST30720000
(J-25405)
Drift
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
Installing rear oil seal
Installing mainshaft oil seal
KV40104830
(—)
Drift
a: 70 mm (2.76 in) dia.
b: 63.5 mm (2.500 in) dia.
Installing rear oil seal
KV38100300
(J-25523)
Drift
a: 54 mm (2.13 in) dia.
b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.
Removing mainshaft bearing
ST33052000
(—)
Drift
a: 28 mm (1.10 in) dia.
b: 22 mm (0.87 in) dia.
Removing mainshaft assembly
ST30611000
(J-25742-1)
Drift bar
a: 350 mm (1.10 in)
b: 25 mm (1.10 in) dia.
c: M12
1.5P
Removing rear bearing
ZZA0194D
ZZA0601D
ZZA0811D
ZZA1003D
ZZA1046D
ZZA1000D
NT663
Page 5472 of 5621
PREPARATION
TF-7
C
E
F
G
H
I
J
K
L
MA
B
TF
Revision: 2006 January2006 M35/M45
Commercial Service ToolsNDS000D7
To o l n a m eDescription
Puller
Removing companion flange
Flange wrench
Removing and installing self-lock nut
Puller
Removing front drive shaft front bearing
Removing front drive shaft rear bearing
Power tool
Loosening bolts and nuts
NT077
NT771
ZZB0823D
PBIC0190E
Page 5524 of 5621
SERVICE DATA AND SPECIFICATIONS (SDS)
TF-59
C
E
F
G
H
I
J
K
L
MA
B
TF
Revision: 2006 January2006 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsNDS000E6
Applied model VQ35DE
Transfer model ETX13B
Fluid capacity (Approx.)
1.25 (2-5/8 US pt, 2-1/4 lmp pt)
Page 5525 of 5621
TF-60
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 January2006 M35/M45
Page 5526 of 5621

WT-1
ROAD WHEELS & TIRES
E SUSPENSION
CONTENTS
C
D
F
G
H
I
J
K
L
M
SECTION WT
A
B
WT
Revision: 2006 January2006 M35/M45
ROAD WHEELS & TIRES
PRECAUTIONS .......................................................... 3
Precautions .............................................................. 3
PREPARATION ........................................................... 4
Special Service Tools [SST] ..................................... 4
Commercial Service Tools ........................................ 4
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 5
NVH Troubleshooting Chart ..................................... 5
ROAD WHEEL ............................................................ 6
Inspection ................................................................. 6
ALUMINUM WHEEL ............................................. 6
STEEL WHEEL ..................................................... 6
ROAD WHEEL TIRE ASSEMBLY .............................. 7
Balancing Wheels (Bonding Weight Type) ............... 7
REMOVAL ........................................................
..... 7
WHEEL BALANCE ADJUSTMENT ...................... 7
Rotation .................................................................... 8
LOW TIRE PRESSURE WARNING SYSTEM ............ 9
System Components ................................................ 9
System Description .................................................. 9
TRANSMITTER ..................................................... 9
RECEIVER .......................................................
... 10
LOW TIRE PRESSURE WARNING CONTROL
UNIT .................................................................... 10
LOW TIRE PRESSURE WARNING LAMP ......... 10
DISPLAY UNIT ..................................................... 11
CAN COMMUNICATION .......................................... 12
System Description ................................................ 12
TROUBLE DIAGNOSES .......................................... 13
How to Perform Trouble Diagnoses ....................... 13
BASIC CONCEPT ............................................... 13
Schematic .............................................................. 14
Wiring Diagram — T/WARN — .............................. 15
Control Unit Input/Output Signal Standard ............. 18
ID Registration Procedure ...................................... 19
ID REGISTRATION WITH ACTIVATION TOOL ... 19
ID REGISTRATION WITHOUT ACTIVATION
TOOL .................................................................. 20
Transmitter Wake Up Operation ............................. 21
WITH TRANSMITTER ACTIVATION TOOL ........ 21CONSULT-II Function (AIR PRESSURE MONI-
TOR) ....................................................................... 21
FUNCTION .......................................................
... 21
CONSULT-II SETTING PROCEDURE ................ 21
WORK SUPPORT MODE ................................... 22
SELF-DIAG RESULT MODE ............................... 22
DATA MONITOR MODE ...................................... 23
ACTIVE TEST MODE ......................................... 23
LOW TIRE PRESSURE WARNING CONTROL
UNIT PART NUMBER ......................................... 24
Diagnosis Procedure with Warning Lamp Function
(Without CONSULT-II) ............................................ 24
DESCRIPTION .................................................... 24
FUNCTION .......................................................
... 24
LOW TIRE PRESSURE WARNING LAMP DIAG-
NOSTIC CHART .................................................. 24
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 26
INTRODUCTION ................................................. 26
WORK FLOW ...................................................... 26
Preliminary Check .................................................. 27
Trouble Diagnosis Chart ......................................... 28
SELF-DIAGNOSIS .............................................. 28
DIAGNOSIS CHART BY SYMPTOM .................. 29
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 30
Inspection 1: Transmitter no Data ........................... 30
MALFUNCTION CODE NO. 21, 22, 23, 24 ......... 30
Inspection 2: Receiver Data Error .......................... 31
MALFUNCTION CODE NO. 25, 26, 27, 28 ......... 31
Inspection 3: Transmitter Pressure Data Error ....... 32
MALFUNCTION CODE NO. 35, 36, 37, 38 ......... 32
Inspection 4: Transmitter Function Code Error ....... 32
MALFUNCTION CODE NO. 41, 42, 43, 44 ......... 32
Inspection 5: Transmitter Battery Voltage Low ....... 33
MALFUNCTION CODE NO. 45, 46, 47, 48 ......... 33
Inspection 6: Receiver ID No Registration .............. 33
MALFUNCTION CODE NO. 51 ........................... 33
Inspection 7: Vehicle Speed Signal ........................ 34
Page 5527 of 5621

WT-2Revision: 2006 January2006 M35/M45 MALFUNCTION CODE NO. 52 ........................... 34
Inspection 8: CAN Communication System Mal-
function ................................................................... 34
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 35
Inspection 1: Warning Lamp Does Not Come On
When Ignition Switch Is Turned On ........................ 35
Inspection 2: Warning Lamp Stays On When Ignition
Switch Is Turned On ............................................ ... 36
Inspection 3: Warning Lamp Blinks When Ignition
Switch Is Turned On ............................................ ... 37
Inspection 4: Turn Signal Lamp Blinks When Ignition
Switch Is Turned On ............................................ ... 37
Inspection 5: ID Registration Can Not Be Completed ... 38REMOVAL AND INSTALLATION .............................. 39
Transmitter .............................................................. 39
REMOVAL ............................................................ 39
INSTALLATION .................................................... 39
Low Tire Pressure Warning Control Unit ................. 40
REMOVAL ............................................................ 40
INSTALLATION .................................................... 40
Receiver .................................................................. 40
REMOVAL ............................................................ 40
INSTALLATION .................................................... 40
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 41
Road Wheel ............................................................ 41
Tire .......................................................................... 41
Page 5529 of 5621
WT-4
PREPARATION
Revision: 2006 January2006 M35/M45
PREPARATIONPFP:00002
Special Service Tools [SST]NES000JL
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNES000JM
Tool number
(Kent-Moore No.)
Tool nameDescription
(J-45295)
Activation toolID registration
SEIA0462E
Tool nameDescription
Power toolRemoving wheel nuts
PBIC0190E