TF-22
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
CONSULT-II SETTING PROCEDURE
Refer to GI-39, "CONSULT-II Start Procedure" .
SELF-DIAG RESULT MODE
Operation Procedure
1. Perform “CONSULT-II Start Procedure”. Refer to GI-39, "CONSULT-II Start Procedure" .
2. Start engine and drive at 30 km/h (19 MPH) or more for approx. 1 minute.
3. Stop vehicle. With engine at idle, touch “SELF-DIAG RESULTS”.
Display shows malfunction experienced since the last erasing
operation.
NOTE:
The details for “TIME” are as follow:
–“0”: Error currently detected with AWD control unit.
–Except for “0”: Error detected in the past and memorized
with AWD control unit.
Detects frequency of driving after DTC occurs (frequency
of turning ignition switch “ON/OFF”).
Display Item List
CAUTION:
If “CAN COMM CIRCUIT [U1000]” is displayed with other DTCs, first perform the trouble diagnosis for CAN communica-
tion line.
Make sure that ABS warning lamp turns OFF by driving for a minute at vehicle speed of 30 km/h (19 MPH) or more after
turning ignition switch “OFF” if AWD warning lamp turns ON with system malfunction of “ABS SYSTEM [C1203]”. AWD
warning lamp may not turn OFF if it is normal unless ignition switch turns OFF at once and engine restarts after that.
How to Erase Self-Diagnostic Results
1. Perform applicably inspection of malfunctioning item and then repair or replace.
2. Start engine and drive at 30 km/h (19 MPH) or more for approx. 1 minute.
3. Make sure that ABS warning lamp turns OFF.
CAN diagnostic support monitorThe results of transmit/receive diagnosis of CAN communication can be read.LAN-20
Active testDiagnostic Test Mode in which CONSULT-II drives some actuators apart from
the AWD control unit and also shifts some parameters in a specified range.TF-25
ECU part numberAWD control unit part number can be read.TF-25
Diagnostic test mode FunctionReference
page
SDIA2217E
Items (CONSULT-II screen
terms)Diagnostic item is detected when... Check item
CONTROLLER FAILURE
[C1201]Malfunction has occurred inside AWD control unit.TF-27, "
AWD Control Unit"
ABS SYSTEM
[C1203]Malfunction related to wheel sensor has been detected by ABS actu-
ator and electric unit (control unit).TF-27, "ABS System"
4WD SOLENOID
[C1204]Malfunction related to AWD solenoid has been detected.TF-28, "AWD Solenoid"
4WD ACTUATOR RLY
[C1205]Malfunction has been detected from AWD actuator relay integrated
with AWD control unit, or malfunction related to AWD solenoid has
been detected.TF-31, "AWD Actuator
Relay" or TF-28, "AWD
Solenoid"
ENGINE SIGNAL 1
[C1210]Malfunction has been detected from ECM.TF-32, "Engine Control Sig-
nal"
CAN COMM CIRCUIT
[U1000]Malfunction has been detected from CAN communication line.TF-32, "CAN Communica-
tion Line"
NO DTC IS DETECTED.
FURTHER TESTING MAY BE
REQUIRED.No NG item has been detected. —
TF-24
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
DATA MONITOR MODE
Operation Procedure
1. Perform “CONSULT-II Start Procedure”. Refer to GI-39, "CONSULT-II Start Procedure" .
2. Touch “DATA MONITOR”.
3. Select from “SELECT MONITOR ITEM”, screen of data monitor mode is displayed.
NOTE:
When malfunction is detected, CONSULT-II performs REAL-TIME DIAGNOSIS.
Also, any malfunction detected while in this mode will be displayed at real time.
Display Item List
: Standard –: Not applicable
Monitor item (Unit)SELECT MONITOR ITEM
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
FR RH SENSOR [km/h] or [mph]
Wheel speed calculated by front wheel
sensor RH signal is displayed.
FR LH SENSOR [km/h] or [mph]
Wheel speed calculated by front wheel
sensor LH signal is displayed.
RR RH SENSOR [km/h] or [mph]
Wheel speed calculated by rear wheel
sensor RH signal is displayed.
RR LH SENSOR [km/h] or [mph]
Wheel speed calculated by rear wheel
sensor LH signal is displayed.
BATTERY VOLT [V] – –
Power supply voltage for AWD control unit
THRTL POS SEN [%] – –
Throttle opening status is displayed.
ETS SOLENOID [A] – –
Monitored value of current at AWD sole-
noid
STOP LAMP SW [ON/OFF] – –
Stop lamp switch signal status via CAN
communication line is displayed.
ENG SPEED SIG [RUN/STOP] – –
Engine status is displayed.
ETS ACTUATOR [ON/OFF] – –
Operating condition of AWD actuator relay
(integrated in AWD control unit) is dis-
played.
4WD WARN LAMP [ON/OFF] – –
Control status of AWD warning lamp is dis-
played.
4WD MODE SW [AUTO] – –
Mode switch is not equipped, but dis-
played.
4WD MODE MON [AUTO] – –
Control status of AWD is displayed.
DIS-TIRE MONI [mm] – –
Improper size tire installed condition is dis-
played.
P BRAKE SW [ON/OFF] – –
Parking switch signal status via CAN com-
munication line is displayed.
Voltage [V] – –
The value measured by the voltage probe
is displayed.
Frequency [Hz] – –
The value measured by the pulse probe is
displayed. DUTY-HI (high) [%] – –DUTY-LOW (low) [%] – –
PLS WIDTH-HI [msec] – –
PLS WIDTH-LOW [msec] – –
TROUBLE DIAGNOSIS FOR SYMPTOMS
TF-35
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Revision: 2006 January2006 M35/M45
4. CHECK AWD CONTROL UNIT
Check AWD control unit input/output signal. Refer to TF-20, "
AWD Control Unit Input/Output Signal Reference
Va l u e s" .
OK or NG
OK >> GO TO 5.
NG >> Check AWD control unit pin terminals for damage or loose connection with harness connector. If
any items are damaged, repair or replace damaged parts.
5. CHECK OUTPUT SIGNAL WITH UNIFIED METER AND A/C AMP.
With CONSULT-II
1. Turn ignition switch “ON”. (Do not start engine.)
2. Select “DATA MONITOR” mode for “METER A/C AMP” with CONSULT-II.
3. Start the engine, and then make sure that “4WD W/L” display
turns from "ON" to "OFF" after several seconds.
OK or NG
OK >> GO TO 6.
NG >> Perform trouble diagnosis for combination meter. Refer
to DI-18, "
Trouble Diagnosis" .
6. SYMPTOM CHECK
Check again.
OK or NG
OK >>INSPECTION END
NG >> Replace unified meter control unit assembly. Refer to DI-27, "
Disassembly and Assembly of Com-
bination Meter" .
Heavy Tight-Corner Braking Symptom Occurs When The Vehicle Is Driven and
The Steering Wheel Is Turned Fully to Either Side after The Engine Is Started
NDS000DW
NOTE:
Light tight-corner braking symptom may occur depending on driving conditions. This is not malfunc-
tion.
DIAGNOSTIC PROCEDURE
1. CHECK SYSTEM FOR CAN COMMUNICATION LINE
Perform self-diagnosis. Refer to TF-22, "
SELF-DIAG RESULT MODE" .
Is the
“CAN COMM CIRCUIT [U1000]” displayed?
YES >> Perform trouble diagnosis for CAN communication line. Refer to TF-32, "CAN Communication
Line" .
NO >> GO TO 2.
2. CHECK ACCELERATOR PEDAL POSITION SIGNAL CIRCUIT
Perform self-diagnosis for ECM. Refer to EC-55, "
Emission-Related Diagnostic Information" .
Is any malfunction detected by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 3.
Monitor item Condition Display value
4WD W/LIgnition switch ON ON
Start engine (after several seconds) OFF
SDIA2065E
WT-1
ROAD WHEELS & TIRES
E SUSPENSION
CONTENTS
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SECTION WT
A
B
WT
Revision: 2006 January2006 M35/M45
ROAD WHEELS & TIRES
PRECAUTIONS .......................................................... 3
Precautions .............................................................. 3
PREPARATION ........................................................... 4
Special Service Tools [SST] ..................................... 4
Commercial Service Tools ........................................ 4
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 5
NVH Troubleshooting Chart ..................................... 5
ROAD WHEEL ............................................................ 6
Inspection ................................................................. 6
ALUMINUM WHEEL ............................................. 6
STEEL WHEEL ..................................................... 6
ROAD WHEEL TIRE ASSEMBLY .............................. 7
Balancing Wheels (Bonding Weight Type) ............... 7
REMOVAL ........................................................
..... 7
WHEEL BALANCE ADJUSTMENT ...................... 7
Rotation .................................................................... 8
LOW TIRE PRESSURE WARNING SYSTEM ............ 9
System Components ................................................ 9
System Description .................................................. 9
TRANSMITTER ..................................................... 9
RECEIVER .......................................................
... 10
LOW TIRE PRESSURE WARNING CONTROL
UNIT .................................................................... 10
LOW TIRE PRESSURE WARNING LAMP ......... 10
DISPLAY UNIT ..................................................... 11
CAN COMMUNICATION .......................................... 12
System Description ................................................ 12
TROUBLE DIAGNOSES .......................................... 13
How to Perform Trouble Diagnoses ....................... 13
BASIC CONCEPT ............................................... 13
Schematic .............................................................. 14
Wiring Diagram — T/WARN — .............................. 15
Control Unit Input/Output Signal Standard ............. 18
ID Registration Procedure ...................................... 19
ID REGISTRATION WITH ACTIVATION TOOL ... 19
ID REGISTRATION WITHOUT ACTIVATION
TOOL .................................................................. 20
Transmitter Wake Up Operation ............................. 21
WITH TRANSMITTER ACTIVATION TOOL ........ 21CONSULT-II Function (AIR PRESSURE MONI-
TOR) ....................................................................... 21
FUNCTION .......................................................
... 21
CONSULT-II SETTING PROCEDURE ................ 21
WORK SUPPORT MODE ................................... 22
SELF-DIAG RESULT MODE ............................... 22
DATA MONITOR MODE ...................................... 23
ACTIVE TEST MODE ......................................... 23
LOW TIRE PRESSURE WARNING CONTROL
UNIT PART NUMBER ......................................... 24
Diagnosis Procedure with Warning Lamp Function
(Without CONSULT-II) ............................................ 24
DESCRIPTION .................................................... 24
FUNCTION .......................................................
... 24
LOW TIRE PRESSURE WARNING LAMP DIAG-
NOSTIC CHART .................................................. 24
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 26
INTRODUCTION ................................................. 26
WORK FLOW ...................................................... 26
Preliminary Check .................................................. 27
Trouble Diagnosis Chart ......................................... 28
SELF-DIAGNOSIS .............................................. 28
DIAGNOSIS CHART BY SYMPTOM .................. 29
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 30
Inspection 1: Transmitter no Data ........................... 30
MALFUNCTION CODE NO. 21, 22, 23, 24 ......... 30
Inspection 2: Receiver Data Error .......................... 31
MALFUNCTION CODE NO. 25, 26, 27, 28 ......... 31
Inspection 3: Transmitter Pressure Data Error ....... 32
MALFUNCTION CODE NO. 35, 36, 37, 38 ......... 32
Inspection 4: Transmitter Function Code Error ....... 32
MALFUNCTION CODE NO. 41, 42, 43, 44 ......... 32
Inspection 5: Transmitter Battery Voltage Low ....... 33
MALFUNCTION CODE NO. 45, 46, 47, 48 ......... 33
Inspection 6: Receiver ID No Registration .............. 33
MALFUNCTION CODE NO. 51 ........................... 33
Inspection 7: Vehicle Speed Signal ........................ 34
WT-2Revision: 2006 January2006 M35/M45 MALFUNCTION CODE NO. 52 ........................... 34
Inspection 8: CAN Communication System Mal-
function ................................................................... 34
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 35
Inspection 1: Warning Lamp Does Not Come On
When Ignition Switch Is Turned On ........................ 35
Inspection 2: Warning Lamp Stays On When Ignition
Switch Is Turned On ............................................ ... 36
Inspection 3: Warning Lamp Blinks When Ignition
Switch Is Turned On ............................................ ... 37
Inspection 4: Turn Signal Lamp Blinks When Ignition
Switch Is Turned On ............................................ ... 37
Inspection 5: ID Registration Can Not Be Completed ... 38REMOVAL AND INSTALLATION .............................. 39
Transmitter .............................................................. 39
REMOVAL ............................................................ 39
INSTALLATION .................................................... 39
Low Tire Pressure Warning Control Unit ................. 40
REMOVAL ............................................................ 40
INSTALLATION .................................................... 40
Receiver .................................................................. 40
REMOVAL ............................................................ 40
INSTALLATION .................................................... 40
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 41
Road Wheel ............................................................ 41
Tire .......................................................................... 41
PRECAUTIONS
WT-3
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Revision: 2006 January2006 M35/M45
PRECAUTIONSPFP:00001
PrecautionsNES000JK
ID registration is required when replacing or rotating wheels.
WT-4
PREPARATION
Revision: 2006 January2006 M35/M45
PREPARATIONPFP:00002
Special Service Tools [SST]NES000JL
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNES000JM
Tool number
(Kent-Moore No.)
Tool nameDescription
(J-45295)
Activation toolID registration
SEIA0462E
Tool nameDescription
Power toolRemoving wheel nuts
PBIC0190E
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
WT-5
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Revision: 2006 January2006 M35/M45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartNES000JN
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
: ApplicableReference page
FAX-5
, FSU-6WT-6WT-7WT-41WT-8—
—
WT-41
NVH in PR section.
NVH in RFD section.
NVH in FAX and FSU sections.
NVH in RAX and RSU sections.
Refer to TIRES in this chart.
Refer to ROAD WHEEL in this chart.
NVH in FAX, RAX section.
NVH in BR section.
NVH in PS section.
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Out-of-round
Imbalance
Incorrect tire pressure
Uneven tire wear
Deformation or damage
Non-uniformity
Incorrect tire size
PROPELLER SHAFT
DIFFERENTIAL
FRONT AXLE AND FRONT SUSPENSION
REAR AXLE AND REAR SUSPENSION
TIRES
ROAD WHEELS
DRIVE SHAFT
BRAKE
STEERING
SymptomTIRESNoise
Shake
Vibration
Shimmy
Judder
Poor quality ride or
handling
ROAD
WHEELNoiseShake
Shimmy, Judder
Poor quality ride or
handling