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Revision: 2006 January2006 M35/M45 OUTLINE ...........................................................136
AFS OPERATION .............................................137
HEADLAMP AUTO AIMING OPERATION ........139
CAN COMMUNICATION SYSTEM DESCRIP-
TION ..................................................................139
CAN COMMUNICATION UNIT .........................139
Component Parts Description ..............................140
AFS CONTROL UNIT .......................................140
SWIVEL ACTUATOR ........................................140
AIMING MOTOR ...............................................140
AFS SWITCH ....................................................141
HEIGHT SENSOR ............................................141
STEERING ANGLE SENSOR ..........................141
IPDM E/R ..........................................................141
ECM ..................................................................141
TCM ..................................................................141
UNIFIED METER AND A/C AMP. .....................141
COMBINATION METER ...................................141
Schematic ............................................................142
Wiring Diagram — AFS — ...................................143
Terminals and Reference Values for AFS Control
Unit .......................................................................149
How to Proceed with Trouble Diagnosis ..............151
Preliminary Check ................................................151
CONSULT-II Function (ADAPTIVE LIGHT) ..........152
CONSULT-II BASIC OPERATION .....................152
WORK SUPPORT (STEERING ANGLE SEN-
SOR ADJUSTMENT) ........................................153
WORK SUPPORT (LEVELIZER ADJUSTMENT)
.153
SELF-DIAG RESULTS ......................................154
DATA MONITOR ...............................................158
ACTIVE TEST ...................................................160
Symptom Chart ....................................................161
DTC B2503 SWIVEL ACTUATOR RH .................162
DTC B2504 SWIVEL ACTUATOR LH ..................168
DTC B2514 HI SEN UNUSUAL RR .....................174
DTC B2521 ECU CIRC ........................................178
AFS Operation Check (Function Test) .................181
Auto Aiming Operation Check (Function Test) .....183
AFS Switch Does Not Operate .............................185
Auto Aiming Does Not Operate (Check Aiming
Motor System Circuit) ..........................................
.187
AFS OFF Indicator Does Not Operate .................190
Removal and Installation of Steering Angle Sensor .190
Removal and Installation of Front Combination
Lamp ....................................................................190
Removal and Installation of AFS Control Unit ......191
REMOVAL ........................................................
.191
INSTALLATION .................................................191
Removal and Installation of AFS Switch ..............191
REMOVAL ........................................................
.191
INSTALLATION .................................................191
Removal and Installation of Height Sensor ..........192
REMOVAL ........................................................
.192
INSTALLATION .................................................192
FRONT FOG LAMP ................................................193
Component Parts and Harness Connector Location .193
System Description ..............................................193OUTLINE ...........................................................194
COMBINATION SWITCH READING FUNCTION .195
EXTERIOR LAMP BATTERY SAVER CONTROL .195
CAN Communication System Description ............195
CAN Communication Unit .....................................195
Schematic .............................................................196
Wiring Diagram — F/FOG — ................................197
Terminals and Reference Values for BCM ............201
Terminals and Reference Values for IPDM E/R ....202
How to Perform Trouble Diagnoses .....................202
Preliminary Check ................................................202
CHECK POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................202
CONSULT-II Functions (BCM) ..............................203
CONSULT-II Functions (IPDM E/R) ......................203
Front Fog Lamps Do Not Illuminate (Both Sides) . 204
Front Fog Lamp Does Not Illuminate (One Side) . 207
Front Fog Lamps Do Not Turn OFF ......................208
Aiming Adjustment ................................................209
Bulb Replacement ................................................210
Removal and Installation ......................................210
REMOVAL ........................................................
.210
INSTALLATION .................................................210
TURN SIGNAL AND HAZARD WARNING LAMPS .211
Component Parts and Harness Connector Location .211
System Description ...............................................211
TURN SIGNAL OPERATION ............................211
HAZARD LAMP OPERATION ...........................212
COMBINATION SWITCH READING FUNCTION .213
CAN Communication System Description ............213
CAN Communication Unit .....................................213
Schematic .............................................................214
Wiring Diagram — TURN — .................................215
Terminals and Reference Values for BCM ............219
How to Perform Trouble Diagnoses .....................220
Preliminary Check ................................................221
CHECK POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................221
CONSULT-II Functions (BCM) ..............................223
CONSULT-II BASIC OPERATION .....................223
DATA MONITOR ...............................................224
ACTIVE TEST ...................................................224
Turn Signal Lamp Does Not Operate ...................225
H a z a r d W a r n i n g L a m p D o e s N o t O p e r a t e B u t T u r n
Signal Lamp Operate ............................................227
Turn Signal Indicator Lamp Does Not Operate ....228
Bulb Replacement/Removal and Installation of Side
Turn Signal Lamp .................................................229
REMOVAL ........................................................
.229
INSTALLATION .................................................229
Bulb Replacement (Front Turn Signal Lamp) .......229
Bulb Replacement (Rear Turn Signal Lamp) ........229
Removal and Installation of Front Turn Signal Lamp .229
Removal and Installation of Rear Turn Signal Lamp .229
LIGHTING AND TURN SIGNAL SWITCH ..............230
Removal and Installation ......................................230
REMOVAL ........................................................
.230
INSTALLATION .................................................230
Switch Circuit Inspection ......................................230
HEADLAMP (FOR USA) - CONVENTIONAL TYPE -
LT-23
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Revision: 2006 January2006 M35/M45
4. Touch “HEAD LAMP” on “SELECT TEST ITEM” screen.
DATA MONITOR
Operation Procedure
1. Touch “HEAD LAMP” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on the “SELECT MONITOR ITEM” screen.
4. When “SELECTION FROM MENU” is selected, touch individual items to be monitored. When “ALL SIG-
NALS” is selected, all the items will be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop
recording, touch “STOP”.
Display Item List
PKIC0325E
ALL SIGNALS Monitors all the signals.
SELECTION FROM MENU Selects items and monitor them.
Monitor item Contents
IGN ON SW “ON/OFF” Displays “IGN position (ON)/OFF, ACC position (OFF)” judged from the ignition switch signal.
ACC ON SW “ON/OFF” Displays “ACC (ON)/OFF, Ignition OFF (OFF)” status judged from ignition switch signal.
KEY ON SW “ON/OFF”Displays “Intelligent Key inserted into key slot (ON)/Intelligent Key removed from key slot
(OFF)” status judged from the key switch signal.
TURN SIGNAL R “ON/OFF” Displays status (turn right: ON/others: OFF) as judged from lighting switch signal.
TURN SIGNAL L “ON/OFF” Displays status (turn left: ON/others: OFF) as judged from lighting switch signal.
HI BEAM SW “ON/OFF”Displays status (high beam switch: ON/others: OFF) of high beam switch judged from lighting
switch signal.
HEAD LAMP SW 1 “ON/OFF”Displays status (headlamp switch 1: ON/others: OFF) of headlamp switch 1 judged from light-
ing switch signal.
HEAD LAMP SW 2 “ON/OFF”Displays status (headlamp switch 2: ON/others: OFF) of headlamp switch 2 judged from light-
ing switch signal.
TAIL LAMP SW “ON/OFF”Displays status (lighting switch 1ST or 2ND position: ON/others: OFF) of lighting switch judged
from lighting switch signal.
AUTO LIGHT SW “ON/OFF”Displays status of the lighting switch as judged from the lighting switch signal. (AUTO position:
ON/other than AUTO position: OFF)
PASSING SW “ON/OFF”Displays status (flash-to-passing switch: ON/others: OFF) of flash-to-passing switch judged
from lighting switch signal.
FR FOG SW “ON/OFF”Displays status (front fog lamp switch: ON/others: OFF) of front fog lamp switch judged from
lighting switch signal.
DOOR SW - DR “ON/OFF”Displays status of the driver door as judged from the driver door switch signal. (door is open:
ON/door is closed: OFF)
DOOR SW - AS “ON/OFF”Displays status of the passenger door as judged from the passenger door switch signal. (door
is open: ON/door is closed: OFF)
DOOR SW - RR “ON/OFF”Displays status of the rear door as judged from the rear door switch (RH) signal. (door is open:
ON/door is closed: OFF)
LT-24
HEADLAMP (FOR USA) - CONVENTIONAL TYPE -
Revision: 2006 January2006 M35/M45
NOTE:
This item is displayed, but cannot be monitored.
ACTIVE TEST
Operation Procedure
1. Touch “HEAD LAMP” on “SELECT TEST ITEM” screen.
2. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
3. Touch item to be tested and check operation of the selected item.
4. During the operation check, touching “BACK” deactivates the operation.
Display Item List
NOTE:
This item is displayed, but cannot be tested.DOOR SW - RL “ON/OFF”Displays status of the rear door as judged from the rear door switch (LH) signal. (door is open:
ON/door is closed: OFF)
BACK DOOR SW
NOTE “OFF” —
OPTICAL SENSOR “0 - 5V” Displays “outside brightness (close to 5V when light/close to 0V when dark)” judged from opti-
cal sensor signal.
VEHICLE SPEED “km/h” Displays vehicle speed as judged from vehicle speed signal. Monitor item Contents
Test item Description
TAIL LAMP Allows tail lamp relay to operate by switching ON-OFF.
FR FOG LAMP Allows front fog lamp relay to operate by switching ON-OFF.
DAYTIME RUNNING LIGHT
NOTE—
HEAD LAMP (HI, LO) Allows headlamp relay to operate by switching ON-OFF.
LT-26
HEADLAMP (FOR USA) - CONVENTIONAL TYPE -
Revision: 2006 January2006 M35/M45
4. Select the desired part to be diagnosed on the “SELECT DIAG
MODE” screen.
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECTION DIAG MODE ” screen.
2. Touch “ALL SIGNALS”, “MAIN SIGNALS” or “SELECTION FROM MENU” on the “SELECT MONITOR
ITEM” screen.
3. When “SELECTION FROM MENU” is selected, touch individual items to be monitored. In “ALL SIG-
NALS”, all items are monitored. In “MAIN SIGNALS”, predetermined items are monitored.
4. Touch “START”.
5. Touch “RECORD” while monitoring to record the status of the item being monitored. To stop recording,
touch “STOP”.
All Signals, Main Signals, Selection From Menu
NOTE:
Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is at ACC, the display may not be correct.
ACTIVE TEST
Operation Procedure
1. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
2. Touch item to be tested, and check operation.
3. Touch “START”.
4. Touch “STOP” while testing to stop the operation.
BCIA0031E
ALL SIGNALS Monitors all items.
MAIN SIGNALS Monitors the predetermined item.
SELECTION FROM MENU Selects items and monitors them.
Item nameCONSULT-II
screen displayDisplay
or unitMonitor item selection
Description
ALL
SIGNALSMAIN
SIGNALSSELECTION
FROM
MENU
Position lights request TAIL&CLR REQ ON/OFF
Signal status input from BCM
Headlamp low beam request HL LO REQ ON/OFF
Signal status input from BCM
Headlamp high beam request HL HI REQ ON/OFF
Signal status input from BCM
Front fog lights request FR FOG REQ ON/OFF
Signal status input from BCM
Test itemCONSULT-II
screen displayDescription
Tail lamp relay output TAIL LAMP Allows tail lamp relay to operate by switching operation ON-OFF at your option.
Headlamp relay (HI, LO) output
LAMPSAllows headlamp relay (HI, LO) to operate by switching operation (OFF, HI ON,
LO ON) at your option (Headlamp high beam repeats ON-OFF every 1 second).
Front fog lamp relay output Allows fog lamp relay to operate by switching operation ON-OFF at your option.
LT-58
HEADLAMP (FOR USA) - XENON TYPE -
Revision: 2006 January2006 M35/M45
4. Touch “HEAD LAMP” on “SELECT TEST ITEM” screen.
DATA MONITOR
Operation Procedure
1. Touch “HEAD LAMP” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on the “SELECT MONITOR ITEM” screen.
4. When “SELECTION FROM MENU” is selected, touch individual items to be monitored. When “ALL SIG-
NALS” is selected, all the items will be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop
recording, touch “STOP”.
Display Item List
PKIA5226E
ALL SIGNALS Monitors all the signals.
SELECTION FROM MENU Selects items and monitor them.
Monitor item Contents
IGN ON SW “ON/OFF” Displays “IGN position (ON)/OFF, ACC position (OFF)” judged from the ignition switch signal.
ACC ON SW “ON/OFF” Displays “ACC (ON)/OFF, Ignition OFF (OFF)” status judged from ignition switch signal.
KEY ON SW “ON/OFF”Displays “Intelligent Key inserted into key slot (ON)/Intelligent Key removed from key slot
(OFF)” status judged from the key switch signal.
TURN SIGNAL R “ON/OFF” Displays status (turn right: ON/others: OFF) as judged from lighting switch signal.
TURN SIGNAL L “ON/OFF” Displays status (turn left: ON/others: OFF) as judged from lighting switch signal.
HI BEAM SW “ON/OFF”Displays status (high beam switch: ON/others: OFF) of high beam switch judged from lighting
switch signal.
HEAD LAMP SW 1 “ON/OFF”Displays status (headlamp switch 1: ON/others: OFF) of headlamp switch 1 judged from light-
ing switch signal.
HEAD LAMP SW 2 “ON/OFF”Displays status (headlamp switch 2: ON/others: OFF) of headlamp switch 2 judged from light-
ing switch signal.
TAIL LAMP SW “ON/OFF”Displays status (lighting switch 1ST or 2ND position: ON/others: OFF) of lighting switch
judged from lighting switch signal.
AUTO LIGHT SW “ON/OFF”Displays status of the lighting switch as judged from the lighting switch signal. (AUTO position:
ON/other than AUTO position: OFF)
PASSING SW “ON/OFF”Displays status (flash-to-passing switch: ON/others: OFF) of flash-to-passing switch judged
from lighting switch signal.
FR FOG SW “ON/OFF”Displays status (front fog lamp switch: ON/others: OFF) of front fog lamp switch judged from
lighting switch signal.
DOOR SW - DR “ON/OFF”Displays status of the driver door as judged from the driver door switch signal. (door is open:
ON/door is closed: OFF)
DOOR SW - AS “ON/OFF”Displays status of the passenger door as judged from the passenger door switch signal. (door
is open: ON/door is closed: OFF)
DOOR SW - RR “ON/OFF”Displays status of the rear door as judged from the rear door switch (RH) signal. (door is
open: ON/door is closed: OFF)
HEADLAMP (FOR USA) - XENON TYPE -
LT-59
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NOTE:
This item is displayed, but cannot be monitored.
ACTIVE TEST
Operation Procedure
1. Touch “HEAD LAMP” on “SELECT TEST ITEM” screen.
2. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
3. Touch item to be tested and check operation of the selected item.
4. During the operation check, touching “BACK” deactivates the operation.
Display Item List
NOTE:
This item is displayed, but cannot be tested.DOOR SW - RL “ON/OFF”Displays status of the rear door as judged from the rear door switch (LH) signal. (door is open:
ON/door is closed: OFF)
BACK DOOR SW
NOTE “OFF” —
OPTICAL SENSOR “0 - 5V” Displays “outside brightness (close to 5V when light/close to 0V when dark)” judged from opti-
cal sensor signal.
VEHICLE SPEED “km/h” Displays vehicle speed as judged from vehicle speed signal. Monitor item Contents
Test item Description
TAIL LAMP Allows tail lamp relay to operate by switching ON-OFF.
FR FOG LAMP Allows front fog lamp relay to operate by switching ON-OFF.
DAYTIME RUNNING LIGHT
NOTE—
HEAD LAMP (HI, LO) Allows headlamp relay to operate by switching ON-OFF.
HEADLAMP (FOR USA) - XENON TYPE -
LT-61
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Revision: 2006 January2006 M35/M45
4. Select the desired part to be diagnosed on the “SELECT DIAG
MODE” screen.
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECTION DIAG MODE ” screen.
2. Touch “ALL SIGNALS”, “MAIN SIGNALS” or “SELECTION FROM MENU” on the “SELECT MONITOR
ITEM” screen.
3. When “SELECTION FROM MENU” is selected, touch individual items to be monitored. In “ALL SIG-
NALS”, all items are monitored. In “MAIN SIGNALS”, predetermined items are monitored.
4. Touch “START”.
5. Touch “RECORD” while monitoring to record the status of the item being monitored. To stop recording,
touch “STOP”.
All Signals, Main Signals, Selection From Menu
NOTE:
Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is at ACC, the display may not be correct.
ACTIVE TEST
Operation Procedure
1. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
2. Touch item to be tested, and check operation.
3. Touch “START”.
4. Touch “STOP” while testing to stop the operation.
BCIA0031E
ALL SIGNALS Monitors all items.
MAIN SIGNALS Monitor the predetermined item.
SELECTION FROM MENU Selects items and monitors them.
Item nameCONSULT-II
screen displayDisplay
or unitMonitor item selection
Description
ALL
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
Position lights request TAIL&CLR REQ ON/OFF
Signal status input from BCM
Headlamp low beam request HL LO REQ ON/OFF
Signal status input from BCM
Headlamp high beam request HL HI REQ ON/OFF
Signal status input from BCM
Front fog lights request FR FOG REQ ON/OFF
Signal status input from BCM
Test itemCONSULT-II
screen displayDescription
Tail lamp relay output TAIL LAMP Allows tail lamp relay to operate by switching operation ON-OFF at your option.
Headlamp relay (HI, LO) output
LAMPSAllows headlamp relay (HI, LO) to operate by switching operation (OFF, HI ON, LO
ON) at your option (Headlamp high beam repeats ON-OFF every 1 second).
Front fog lamp relay output Allows fog lamp relay to operate by switching operation ON-OFF at your option.
HEADLAMP (FOR CANADA) - DAYTIME LIGHT SYSTEM -
LT-95
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Revision: 2006 January2006 M35/M45
4. Touch “HEAD LAMP” on “SELECT TEST ITEM” screen.
DATA MONITOR
Operation Procedure
1. Touch “HEAD LAMP” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on the “SELECT MONITOR ITEM” screen.
4. When “SELECTION FROM MENU” is selected, touch individual items to be monitored. When “ALL SIG-
NALS” is selected, all the items will be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop
recording, touch “STOP”.
Display Item List
PKIA5226E
ALL SIGNALS Monitors all the signals.
SELECTION FROM MENU Selects items and monitor them.
Monitor item Contents
IGN ON SW “ON/OFF” Displays “IGN position (ON)/OFF, ACC position (OFF)” judged from the ignition switch signal.
ACC ON SW “ON/OFF” Displays “ACC (ON)/OFF, Ignition OFF (OFF)” status judged from ignition switch signal.
KEY ON SW “ON/OFF”Displays “Intelligent Key inserted into key slot (ON)/Intelligent Key removed from key slot
(OFF)” status judged from the key switch signal.
TURN SIGNAL R “ON/OFF” Displays status (turn right: ON/others: OFF) as judged from lighting switch signal.
TURN SIGNAL L “ON/OFF” Displays status (turn left: ON/others: OFF) as judged from lighting switch signal.
HI BEAM SW “ON/OFF”Displays status (high beam switch: ON/others: OFF) of high beam switch judged from lighting
switch signal.
HEAD LAMP SW 1 “ON/OFF”Displays status (headlamp switch 1: ON/others: OFF) of headlamp switch 1 judged from light-
ing switch signal.
HEAD LAMP SW 2 “ON/OFF”Displays status (headlamp switch 2: ON/others: OFF) of headlamp switch 2 judged from light-
ing switch signal.
TAIL LAMP SW “ON/OFF”Displays status (lighting switch 1ST or 2ND position: ON/others: OFF) of lighting switch
judged from lighting switch signal.
AUTO LIGHT SW “ON/OFF”Displays status of the lighting switch as judged from the lighting switch signal. (AUTO position:
ON/other than AUTO position: OFF)
PASSING SW “ON/OFF”Displays status (flash-to-passing switch: ON/others: OFF) of flash-to-passing switch judged
from lighting switch signal.
FR FOG SW “ON/OFF”Displays status (front fog lamp switch: ON/others: OFF) of front fog lamp switch judged from
lighting switch signal.
DOOR SW - DR “ON/OFF”Displays status of the driver door as judged from the driver door switch signal. (door is open:
ON/door is closed: OFF)
DOOR SW - AS “ON/OFF”Displays status of the passenger door as judged from the passenger door switch signal. (door
is open: ON/door is closed: OFF)
DOOR SW - RR “ON/OFF”Displays status of the rear door as judged from the rear door switch (RH) signal. (door is
open: ON/door is closed: OFF)