RSU-14
RADIUS ROD
Revision: 2006 January2006 M35/M45
RADIUS RODPFP:55110
Removal and InstallationNES000JD
REMOVAL
1. Remove tire with a power tool.
2. Remove brake caliper with a power tool. Hang it in a place where it will not interfere with work. Refer to
BR-29, "
REAR DISC BRAKE" .
CAUTION:
Do not depressing brake pedal while brake caliper is removed.
3. Put matching marks on both disc rotor and the wheel hub and
bearing assembly. then remove disc rotor.
4. Remove rear lower link and coil spring. Refer to RSU-16, "
REAR
LOWER LINK & COIL SPRING" .
5. Remove mounting bolt in lower side of shock absorber with a
power tool.
6. Remove mounting bolt and nut in axle side of front lower link
with a power tool.
7. Remove mounting bolt and nut in axle side of radius rod with a
power tool.
8. Remove mounting bolt in rear suspension member side of
radius rod with a power tool, then remove radius rod from vehicle.
INSPECTION AFTER REMOVAL
Check radius rod and bushing for any deformation, cracks, or damage. Replace if there are.
INSTALLATION
Installation is the reverse order of removal. For tightening torque. Refer to RSU-7, "Components" .
CAUTION:
Do not reuse non-reusable parts.
Assemble disc rotor and wheel hub and bering assembly by
aligning each matching mark as shown in the figure when install-
ing disc rotor.
Perform final tightening of rear suspension member and axle
installation position (rubber bushing) under unladen condition
with tires on level ground. Check wheel alignment. Refer to
RSU-5, "
Wheel Alignment Inspection" .
Adjust neutral position of steering angle sensor after checking
the wheel alignment. Refer to BRC-6, "
Adjustment of Steering
Angle Sensor Neutral Position" .
SDIA2638E
SDIA2638E
FRONT LOWER LINK
RSU-15
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RSU
Revision: 2006 January2006 M35/M45
FRONT LOWER LINKPFP:55110
Removal and InstallationNES000JE
REMOVAL
1. Remove tire with a power tool.
2. Set a jack under rear lower link to relieve the coil spring tension.
3. Remove mounting nut and bolt between front lower link and rear suspension member with a power tool.
4. Remove mounting nut and bolt between front lower link and axle with a power tool.
5. Remove front lower link from vehicle.
INSPECTION AFTER REMOVAL
Check front lower link and bushing for any deformation, cracks, or damage. Replace if there are.
INSTALLATION
Installation is the reverse order of removal. For tightening torque. Refer to RSU-7, "Components" .
CAUTION:
Do not reuse non-reusable parts.
Perform the final tightening of rear suspension member and axle installation position (rubber bushing)
under unladen condition with tires on level ground. Check wheel alignment. Refer to RSU-5, "
Wheel Align-
ment Inspection" .
Adjust neutral position of steering angle sensor after checking the wheel alignment. Refer to Refer to
BRC-6, "
Adjustment of Steering Angle Sensor Neutral Position" .
RSU-16
REAR LOWER LINK & COIL SPRING
Revision: 2006 January2006 M35/M45
REAR LOWER LINK & COIL SPRINGPFP:551B0
Removal and InstallationNES000JF
REMOVAL
1. Remove tire with a power tool.
2. Set a jack under rear lower link to relieve the coil spring tension.
3. Loosen mounting bolt and nut of rear lower link inside of suspension member, and then remove mounting
bolt and nut inside of axle with a power tool.
4. Slowly lower jack, then remove upper seat, coil spring and rubber sheet from rear lower link.
5. Remove mounting bolt and nut inside of suspension member to remove rear lower link with a power tool.
INSPECTION AFTER REMOVAL
Check rear lower link, bushing and coil spring for deformation, cracks, and damage. Replace rear lower link
and coil spring if there are.
INSTALLATION
Installation is the reverse order of removal. For tightening torque. Refer to RSU-7, "Components" .
CAUTION:
Do not reuse non-reusable parts.
Make sure that upper seat is attached as shown in the figure.
CAUTION:
Make sure that the projecting parts (3) on upper seat inside
is securely fitted on the bracket tabs(3).
Match up rubber seat indentions and rear lower link grooves and
attach.
CAUTION:
Make sure spring is not up side down. The top and bottom
are indicated by paint color.
Perform the final tightening of rear suspension member and axle
installation position (rubber bushing) under unladen condition
with tires on level ground. Check wheel alignment. Refer to
RSU-5, "
Wheel Alignment Inspection" .
Adjust neutral position of steering angle sensor after checking
the wheel alignment. Refer to BRC-6, "
Adjustment of Steering
Angle Sensor Neutral Position" .
SEIA0333E
SB-1
SEAT BELTS
H RESTRAINTS
CONTENTS
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SECTION SB
A
B
SB
Revision: 2006 January2006 M35/M45
SEAT BELTS
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Precaution for Seat Belt Service .............................. 2
AFTER A COLLISION ........................................... 2
PRE-CRASH SEAT BELT .......................................... 3
Component Parts and Harness Connector Location ..... 3
System Description .................................................. 3
FUNCTION DESCRIPTION .................................. 4
FAIL-SAFE MODE ................................................ 4
CAN Communication System Description ................ 5
CAN Communication Unit ........................................ 5
Schematic ................................................................ 6
Wiring Diagram — PSB — ....................................... 7
Terminals and Reference Value for Pre-Crash Seat
Belt Control Unit ..................................................... 13
Work Flow .............................................................. 13
CONSULT-II Function (PRECRASH SEATBELT) ... 14
CONSULT-II INSPECTION PROCEDURE ......... 14
HOW TO READ SELF-DIAGNOSTIC RESULTS ... 15
SELF-DIAGNOSTIC RESULTS ITEM CHART ... 15
DATA MONITOR ITEM CHART .......................... 15
Preliminary Check .................................................. 16
PRE-CRASH SEAT BELT OPERATION
INSPECTION ...................................................... 16
Diagnoses Symptom Chart .................................... 16
Check CAN Communication System Inspection
[U1000] ................................................................... 16
Ignition Power Supply Circuit Check ...................... 17
Motor Power Supply and Ground Circuit Check
[B2454] ................................................................... 17
Seat Belt Buckle Switch (Driver Side) Circuit Check ... 19
Seat Belt Buckle Switch (Passenger Side) Circuit
Check ..................................................................... 21
Brake Pedal Stroke Sensor Circuit Check [B2453] ... 22
Pre-Crash Seat Belt Motor LH Circuit Check [B2452]
... 25
Pre-Crash Seat Belt Motor RH Circuit Check [B2451] ................................................................... 27
Brake Pedal Stroke Sensor Shield Wire Circuit
Check ..................................................................... 28
Removal and Installation of Pre-Crash Seat Belt
Control Unit ............................................................. 29
REMOVAL ........................................................
... 29
INSTALLATION ................................................... 29
SEAT BELTS ............................................................. 30
System Description ................................................. 30
SEAT BELT WARNING CHIME ........................... 30
SEAT BELT WARNING LAMP ............................. 30
Removal and Installation of Front Seat Belt ........... 30
REMOVAL OF SEAT BELT RETRACTOR .......... 30
INSTALLATION OF SEAT BELT RETRACTOR ... 31
REMOVAL OF SEAT BELT BUCKLE .................. 31
INSTALLATION OF SEAT BELT BUCKLE .......
... 31
Removal and Installation of Rear Seat Belt ............ 32
REMOVAL OF SEAT BELT RETRACTOR .......... 32
INSTALLATION OF SEAT BELT RETRACTOR ... 32
REMOVAL OF SEAT BELT BUCKLE .................. 32
INSTALLATION OF SEAT BELT BUCKLE .......... 33
Seat Belt Inspection ................................................ 33
AFTER A COLLISION ......................................... 33
PRELIMINARY CHECKS .................................... 33
SEAT BELT RETRACTOR ON-VEHICLE
CHECK ................................................................ 34
SEAT BELT RETRACTOR OFF-VEHICLE
CHECK (FRONT SEAT BELT) ............................ 35
SEAT BELT RETRACTOR OFF-VEHICLE
CHECK (REAR SEAT BELT) ............................... 35
LATCH (LOWER ANCHORS AND TETHER FOR
CHILDREN) SYSTEM ............................................... 36
Removal and Installation ........................................ 36
REMOVAL ........................................................
... 36
INSTALLATION ................................................... 36
TOP TETHER STRAP CHILD RESTRAINT ............. 37
Removal and Installation ........................................ 37
REMOVAL ........................................................
... 37
INSTALLATION ................................................... 37
PRE-CRASH SEAT BELT
SB-3
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SB
Revision: 2006 January2006 M35/M45
PRE-CRASH SEAT BELTPFP:98845
Component Parts and Harness Connector LocationNHS0007X
System DescriptionNHS0007Y
Pre-crash seat belt system is adapted to front seat belts RH/LH.
When the pre-crash seat belt control unit judges the emergency braking operation, it gives the sense of
security by the motor built into the pre-crash seat belt retracting the shoulder belt and suppressing the
crew's posture change. Also, it eases the damage of the collision.
PHIA1123E
1. Fuse block (J/B) 2.Fuse, fusible link and relay block
(J/B)3.Pre-crash seat belt control unit B142
(View with the trunk side finisher LH
removed)
4.Brake pedal stroke sensor E125
(View with the instrument driver
lower panel removed)5.Pre-crash seat belt motor B32 (LH),
B8 (RH)
(View with the center pillar lower
garnish removed)6.Seat belt buckle switch B203 (driver
seat) B253 (passenger seat)
SB-4
PRE-CRASH SEAT BELT
Revision: 2006 January2006 M35/M45
FUNCTION DESCRIPTION
Operation condition
Pre-crash seat belt operates under the following conditions.
Operation prohibition condition
If operation condition is satisfied, pre-crash seat belt does not operate under the following conditions.
*1 :When pre-crash seat belt doesn't operate after it continuously operates 3 times or more, operation can be performed again by stop-
ping operation for approximately 7 minutes.
*
2 : Refer to SB-4, "FAIL-SAFE MODE" for details of fail-safe mode.
FAIL-SAFE MODE
When a malfunction occurs in the following system, the pre-crash seat belt function is controlled according to
the malfunctioning parts.
Also, seat belt warning lamp blinks with fastening driver seat belt when the following malfunction occurs.
Seat Belt Warning Lamp Illumination Pattern
NOTE:
The seat belt warning lamp illumination system shown above operates only when the air bag system does not
turn on the seat belt warning lamp. The air bag system turns on the seat belt warning lamp, depending on the
conditions of passenger being on and the passenger seat belt fastening.
ConditionWhen the brake pedal is depressed more than a certain extent
When operation prohibition condition is not satisfied
Condition
When seat belt is not fastened (Only the seat belt that is not fastened does not operate.)
When vehicle is moving backwards
When the vehicle speed is 15 km/h (9 MPH) or less
When pre-crash seat belt continuously operates 3 times or more *1
At fail-safe condition *2
Malfunctioning parts Control contents
Brake pedal stroke sensor system malfunction Pre-crash seat belt RH/LH do not activate when emergency brake operates.
Seat belt motor RH malfunction Pre-crash seat belt RH does not activate.
Seat belt motor LH malfunction Pre-crash seat belt LH does not activate.
Motor power supply circuit malfunction Pre-crash seat belt RH/LH do not activate.
PHIA1142E
PRE-CRASH SEAT BELT
SB-13
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SB
Revision: 2006 January2006 M35/M45
Terminals and Reference Value for Pre-Crash Seat Belt Control UnitNHS00083
Work FlowNHS00084
1. Check the symptom and customer's requests.
2. Understand the system description. Refer to SB-3, "
System Description" .
3. Perform the preliminary check. Refer to SB-16, "
Preliminary Check" .
4. Check the self-diagnosis, results using CONSULT-II. Refer to SB-14, "
CONSULT-II Function (PRECRASH
SEATBELT)" .
5. Based on the trouble diagnosis chart, repair or replace the cause of the malfunction. Refer to SB-16,
"Diagnoses Symptom Chart" .
6. Does pre-crash seat belt system operate normally?
OK: GO TO 7.
NG: GO TO 4.
7. INSPECTION END
Terminal Wire Color Item ConditionVoltage [V]
(Approx.)
1G/RSeat belt motor RH release direction
signalSeat belt motor RH operation Battery voltage
Other than above 0
2 W Power source (BAT) – Battery voltage
3G/YSeat belt motor RH fastened direction
signalSeat belt motor RH operation Battery voltage
Other than above 0
4GY/WSeat belt motor LH fastened direction
signalSeat belt motor LH operation Battery voltage
Other than above 0
5 B/Y Ground (Driver circuit) – 0
6L/YSeat belt motor LH release direction
signalSeat belt motor LH operation Battery voltage
Other than above 0
7 G/Y Seat belt indicator signalWhen driver side seat belt is fastened Battery voltage
When driver side seat belt is un-fastened 0
When driver side seat belt is fastened and
system malfunctionBattery
voltage
0
8 LG Seat belt buckle switch RHWhen seat belt is fastened 5
When seat belt is un-fastened 0
10 SB Seat belt buckle switch LHWhen seat belt is fastened Battery voltage
When seat belt is un-fastened 0
13 W/G Power source (IGN) Ignition switch ON or START Battery voltage
16 WBrake pedal stroke sensor output sig-
nal 1Brake pedal is fully released operation 1
Brake pedal is slightly depressed operation 4
18 RPower source (Brake pedal stroke sen-
sor)
–5
20 GBrake pedal stroke sensor output sig-
nal 2Brake pedal is fully released operation 4
Brake pedal is slightly depressed operation 1
21 B Ground (Brake pedal stroke sensor) – 0
22 P CAN-L – -
24 L CAN-H – -
25 – Ground (Shield wire) – 0
26 B/Y Ground (Control circuit) – 0
PRE-CRASH SEAT BELT
SB-15
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SB
Revision: 2006 January2006 M35/M45
6. Select diagnosis mode.
“SELF-DIAG RESULTS”, “DATA MONITOR”, “CAN DIAG SUP-
PORT MNTR“ and “ECU PART NUMBER” are available.
HOW TO READ SELF-DIAGNOSTIC RESULTS
SELF-DIAGNOSTIC RESULTS ITEM CHART
DATA MONITOR ITEM CHART
BCIA0031E
PHIA1176E
CONSULT-II display Item Malfunction is detected when...Reference
page
CAN COMM CIRCUIT [U1000] CAN communication Malfunction is detected in CAN communication. SB-16
SB MOTOR RH CIRC [B2451] Seat belt motor RH Circuit of seat belt motor (RH) is open or shorted.SB-27
SB MOTOR LH CIRC [B2452] Seat belt motor LH Circuit of seat belt motor (LH) is open or shorted.SB-25
BR STROKE SEN CIRC [B2453]Brake pedal stroke
sensorCircuit of brake pedal stroke sensor is open or shorted.SB-22
MOTOR PWR SUP CIRC [B2454]Motor power supply
circuitCircuit of motor power supply is open or shorted.SB-17
PSB C/U INT CIRCUIT [B2455] ECU circuit ECU circuit internal abnormality –
Monitor item [OPERATION or UNIT] Contents
SB SW RH SIG “ON/OFF” RH seat belt switch signal is displayed.
SB SW LH SIG “ON/OFF” LH seat belt switch signal is displayed.
VHCL SPEED SE “Km/h” Vehicle speed signal is displayed.
B PEDAL SIG1 “V” Brake pedal stroke sensor 1 signal voltage is displayed.
B PEDAL SIG 2 “V” Brake pedal stroke sensor 2 signal voltage is displayed.