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ATC-92
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
1. CHECK POWER SUPPLY FOR BLOWER MOTOR
1. Disconnect blower motor connector.
2. Turn ignition switch ON.
3. Check voltage between blower motor harness connector M91
terminal 1 and ground.
OK or NG
OK >> GO TO 2.
NG >> Check power supply circuit and 15A fuses [Nos. 10 and
11, located in the fuse block (J/B)]. Refer to P G - 111 ,
"FUSE BLOCK - JUNCTION BOX (J/B)" .
If fuses are OK, check harness for open circuit. Repair or replace if necessary.
If fuses are NG, check harness for short circuit and replace fuse.
2. CHECK BLOWER MOTOR GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check continuity between blower motor harness connector M91
terminal 3 and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3. CHECK CIRCUIT CONTINUITY BETWEEN BLOWER MOTOR AND UNIFIED METER AND A/C AMP.
1. Disconnect unified meter and A/C amp. connector.
2. Check continuity between blower motor harness connector M91
terminal 2 and unified meter and A/C amp. harness connector
M64 terminal 38.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.1 – Ground : Battery voltage
RJIA1997E
3 – Ground : Continuity should exist.
RJIA4072E
2 – 38 : Continuity should exist.
RJIA4073E
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TROUBLE DIAGNOSIS
ATC-93
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Revision: 2006 January2006 M35/M45
4. CHECK UNIFIED METER AND A/C AMP. OUTPUT SIGNAL
1. Reconnect blower motor connector and unified meter and A/C
amp. connector.
2. Turn ignition switch ON.
3. Change the fan speed from Lo to Hi, and check the duty ratios
between blower motor harness connector M91 terminal 2 and
ground by using an oscilloscope. Normal terminal 2 drive signal
duty ratios are shown in the table below.
OK or NG
OK >> Replace blower motor after confirming the fan air flow does not change.
NG >> Replace unified meter and A/C amp.
COMPONENT INSPECTION
Blower Motor
Confirm smooth rotation of the blower motor.
Ensure that there are no foreign particles inside the blower unit.
RJIA4074E
RJIA4075E
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ATC-96
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
1. CHECK AMBIENT SENSOR AND INTAKE SENSOR CIRCUIT
Check ambient sensor and intake sensor. Refer to AT C - 5 6 , "
FUNCTION CONFIRMATION PROCEDURE" ,
see No. 9 and 11.
OK or NG
OK >> GO TO 2.
NG >>
Malfunctioning ambient sensor: Refer to AT C - 11 3 , "Ambient Sensor Circuit" .
Malfunctioning intake sensor: Refer to ATC-122, "Intake Sensor Circuit" .
2. PERFORM AUTO ACTIVE TEST
Refer to PG-24, "
Auto Active Test" .
Does the magnet clutch operate?
YES >>WITH CONSULT-II: GO TO 5.
WITHOUT CONSULT-II: GO TO 6.
NO >> Check 10A fuse (No. 79, located in IPDM E/R), and GO TO 3.
3. CHECK CIRCUIT CONTINUITY BETWEEN IPDM E/R AND COMPRESSOR
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector and compressor connector.
3. Check continuity between IPDM E/R harness connector E8 ter-
minal 34 and compressor harness connector F24 terminal 1.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4. CHECK MAGNET CLUTCH CIRCUIT
Check for operation sound when applying battery voltage direct cur-
rent to terminal.
OK or NG
OK >> 1. Replace IPDM E/R.
2. Go to self-diagnosis procedure AT C - 5 6 , "
FUNCTION
CONFIRMATION PROCEDURE" and perform self-
diagnosis STEP-4. Confirm that magnet clutch opera-
tion normal.
NG >> 1. Replace compressor.
2. Go to self-diagnosis procedure AT C - 5 6 , "
FUNCTION
CONFIRMATION PROCEDURE" and perform self-
diagnosis STEP-4. Confirm that magnet clutch operation normal.
34 – 1 : Continuity should exist.
RJIA4079E
RJIA2005E
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TROUBLE DIAGNOSIS
ATC-107
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Revision: 2006 January2006 M35/M45
Low-pressure Side Sometimes Becomes Negative
Low-pressure Side Becomes Negative
DIAGNOSIS PROCEDURE FOR INSUFFICIENT COOLING
SYMPTOM: Insufficient cooling
1. CHECK POWER SUPPLY FOR ECV (ELECTRONIC CONTROL VALVE)
1. Disconnect compressor (ECV) connector.
2. Turn ignition switch ON.
3. Check voltage between compressor (ECV) harness connector
F34 terminal 2 and ground.
OK or NG
OK >> GO TO 2.
NG >> Check power supply circuit and 10A fuse [No. 12,
located in the fuse block (J/B)]. Refer to P G - 111 , "
FUSE
BLOCK - JUNCTION BOX (J/B)" .
If fuse is OK, check harness for open circuit. Repair or replace if necessary.
If fuse is NG, check harness for short circuit and replace fuse.
Gauge indication Refrigerant cycle Probable cause Corrective action
Low-pressure side sometimes
becomes negative.
Air conditioning system
does not function and does
not cyclically cool the com-
partment air.
The system constantly func-
tions for a certain period of
time after compressor is
stopped and restarted.Refrigerant does not dis-
charge cyclically.
Moisture is frozen at expan-
sion valve outlet and inlet.
Water is mixed with refriger-
ant.
Drain water from refrigerant
or replace refrigerant.
Replace liquid tank.
AC354A
Gauge indication Refrigerant cycle Probable cause Corrective action
Low-pressure side becomes nega-
tive.
Liquid tank or front/rear side of
expansion valve’s pipe is
frosted or wet with dew.High-pressure side is closed
and refrigerant does not flow.
Expansion valve or liquid tank
is frosted.Leave the system at rest until
no frost is present. Start it
again to check whether or not
the malfunction is caused by
water or foreign particles.
If water is the cause, initially
cooling is okay. Then the
water freezes causing a
blockage. Drain water from
refrigerant or replace refrig-
erant.
If due to foreign particles,
remove expansion valve
and remove the particles
with dry and compressed air
(not shop air).
If either of the above meth-
ods cannot correct the mal-
function, replace expansion
valve.
Replace liquid tank.
Check lubricant for contami-
nation.
AC362A
2 – ground : Battery voltage
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ATC-108
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
2. CHECK ECV CONTROL SIGNAL
1. Turn ignition switch OFF.
2. Reconnect compressor (ECV) connector.
3. Perform self-diagnosis. Refer to AT C - 5 5 , "
Self-diagnosis Func-
tion" .
4. Set in self-diagnosis STEP-4 (Code No. 45). Refer to AT C - 5 6 ,
"FUNCTION CONFIRMATION PROCEDURE" .
5. Confirm ECV control signal between unified meter and A/C amp.
harness connector M65 terminal 65 and ground using an oscillo-
scope.
OK or NG
OK >> Replace compressor.
NG >> GO TO 3.
3. CHECK CIRCUIT CONTINUITY BETWEEN ECV AND UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
2. Disconnect compressor (ECV) and unified meter and A/C amp.
connector.
3. Check continuity between compressor (ECV) harness connector
F34 terminal 3 and unified meter and A/C amp. harness connec-
tor M65 terminal 65.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4. CHECK ECV
Check continuity between compressor (ECV) connector F34 termi-
nals 2 and 3.
OK or NG
OK >> Replace unified meter and A/C amp.
NG >> Replace compressor.
RJIA4082E
RJIA1475E
3 – 65 : Continuity should exist.
RJIA4083E
2 – 3 : Continuity should exist.
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TROUBLE DIAGNOSIS
ATC-113
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Revision: 2006 January2006 M35/M45
Ambient Sensor CircuitNJS000H0
COMPONENT DESCRIPTION
Ambient Sensor
The ambient sensor is attached on the radiator core support (left
side). It detects ambient temperature and converts it into a resis-
tance value which is then input into the unified meter and A/C amp.
AMBIENT TEMPERATURE INPUT PROCESS
The unified meter and A/C amp. includes a processing circuit for the ambient sensor input. However, when the
temperature detected by the ambient sensor increases quickly, the processing circuit retards the unified meter
and A/C amp. function. It only allows the unified meter and A/C amp. to recognize an ambient temperature
increase of 0.33
C (0.6F) per 100 seconds.
As an example, consider stopping for a few minutes after high speed driving. Although the actual ambient tem-
perature has not changed, the temperature detected by the ambient sensor will increase. This is because the
heat from the engine compartment can radiate to the front bumper area, location of the ambient sensor.
DIAGNOSIS PROCEDURE FOR AMBIENT SENSOR
SYMPTOM: Ambient sensor circuit is open or shorted. (21 or 21 is
indicated on unified meter and A/C amp. as a result of performing
self-diagnosis STEP-2.)
1. CHECK VOLTAGE BETWEEN AMBIENT SENSOR AND GROUND
1. Disconnect ambient sensor connector.
2. Turn ignition switch ON.
3. Check voltage between ambient sensor harness connector E62
terminal 1 and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 4.
RJIA4087E
RJIA4088E
1 – Ground : Approx. 5 V
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ATC-114
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
2. CHECK CIRCUIT CONTINUITY BETWEEN AMBIENT SENSOR AND UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
2. Disconnect unified meter and A/C amp. connector.
3. Check continuity between ambient sensor harness connector
E62 terminal 2 and unified meter and A/C amp. harness connec-
tor M65 terminal 61.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3. CHECK AMBIENT SENSOR
Refer to AT C - 11 5 , "
Ambient Sensor" .
OK or NG
OK >> 1. Replace unified meter and A/C amp.
2. Go to self-diagnosis AT C - 5 6 , "
FUNCTION CONFIRMATION PROCEDURE" and perform self-
diagnosis STEP-2. Confirm that code No. 20 is displayed.
NG >> 1. Replace ambient sensor.
2. Go to self-diagnosis AT C - 5 6 , "
FUNCTION CONFIRMATION PROCEDURE" and perform self-
diagnosis STEP-2. Confirm that code No. 20 is displayed.
4. CHECK CIRCUIT CONTINUITY BETWEEN AMBIENT SENSOR AND UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
2. Disconnect unified meter and A/C amp. connector.
3. Check continuity between ambient sensor harness connector
E62 terminal 1 and unified meter and A/C amp. harness connec-
tor M65 terminal 45.
4. Check continuity between ambient sensor harness connector
E62 terminal 1 and ground.
OK or NG
OK >> 1. Replace unified meter and A/C amp.
2. Go to self-diagnosis AT C - 5 6 , "
FUNCTION CONFIRMATION PROCEDURE" and perform self-
diagnosis STEP-2. Confirm that code No. 20 is displayed.
NG >> Repair harness or connector.2 – 61 : Continuity should exist.
RJIA4089E
1 – 45 : Continuity should exist.
1 – Ground : Continuity should not exist.
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TROUBLE DIAGNOSIS
ATC-117
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Revision: 2006 January2006 M35/M45
DIAGNOSIS PROCEDURE FOR IN-VEHICLE SENSOR
SYMPTOM: In-vehicle sensor circuit is open or shorted. (22 or 22 is
indicated on unified meter and A/C amp. as a result of performing
self-diagnosis STEP-2.)
1. CHECK VOLTAGE BETWEEN IN-VEHICLE SENSOR AND GROUND
1. Disconnect in-vehicle sensor connector.
2. Turn ignition switch ON.
3. Check voltage between in-vehicle sensor harness connector
M54 terminal 1 and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 4.
2. CHECK CIRCUIT CONTINUITY BETWEEN IN-VEHICLE SENSOR AND UNIFIED METER AND A/C
AMP.
1. Turn ignition switch OFF.
2. Disconnect unified meter and A/C amp. connector.
3. Check continuity between in-vehicle sensor harness connector
M54 terminal 2 and unified meter and A/C amp. harness con-
nector M65 terminal 60.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
3. CHECK IN-VEHICLE SENSOR
Refer to AT C - 11 8 , "
In-vehicle Sensor" .
OK or NG
OK >> 1. Replace unified meter and A/C amp.
2. Go to self-diagnosis AT C - 5 6 , "
FUNCTION CONFIRMATION PROCEDURE" and perform self-
diagnosis STEP-2. Confirm that code No. 20 is displayed.
NG >> 1. Replace in-vehicle sensor.
2. Go to self-diagnosis AT C - 5 6 , "
FUNCTION CONFIRMATION PROCEDURE" and perform self-
diagnosis STEP-2. Confirm that code No. 20 is displayed.
RJIA4094E
1 – Ground : Approx. 5 V
RJIA2022E
2 – 60 : Continuity should exist.
RJIA4095E