Page 468 of 5621
REFRIGERATION SYSTEM
ATC-21
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2006 January2006 M35/M45
Variable Displacement CompressorNJS000G1
GENERAL INFORMATION
1. The variable compressor provides refrigerant control under varying conditions. During cold winters, it may
not produce high refrigerant pressure discharge (compared to previous units) when used with air condi-
tioning systems.
2. For air conditioning systems with the compressor, the clutch remains engaged unless: the system main
switch, fan switch or ignition switch is turned OFF. When ambient (outside) temperatures are low or when
the amount of refrigerant is insufficient, the clutch is disengaged to protect the compressor.
Page 487 of 5621

ATC-40
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
TROUBLE DIAGNOSISPFP:00004
CONSULT-II Function (ECM)NJS000GD
CONSULT-II can display each diagnosis item using the diagnosis test modes shown following.
CONSULT-II BASIC OPERATION
Refer to GI-39, "CONSULT-II Start Procedure" .
DATA MONITOR
Operation Procedure
1. Touch “ENGINE” on “SELECT SYSTEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on “DATA MONITOR” screen.
4. When “SELECTION FROM MENU” is selected, touch items to be monitored. When “ALL SIGNALS” is
selected, all the items will be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop
recording, touch “STOP”.
Display Item List
How to Perform Trouble Diagnosis for Quick and Accurate RepairNJS000GE
WORK FLOW
System part Check item, diagnosis mode Description
ECM Data monitor Displays ECM input data in real time.
All signals Monitors all the items.
Selection from menu Selects and monitors the individual item selected.
Monitor item name
“operation or unit”Contents
IGN ON SW “ON/OFF” Displays “IGN position (ON)/OFF, ACC position (OFF)” status as judged from ignition switch signal.
FAN ON SIG “ON/OFF” Displays “FAN (ON)/FAN (OFF)” status as judged from blower fan motor switch signal.
AIR COND SW “ON/OFF” Displays “COMP (ON)/COMP (OFF)” status as judged from air conditioner switch signal.
REFRIGERANT
PRESSURE SEN-
SOR “V”Displays “Refrigerant pressure sensor for voltage” status as inputted from refrigerant pressure sen-
sor.
*1ATC-64, "Operational Check"
SHA900E
Page 500 of 5621

TROUBLE DIAGNOSIS
ATC-53
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2006 January2006 M35/M45
Auto Amp. Terminals and Reference ValueNJS000GI
Measure voltage between each terminal and ground by referring ter-
minals and reference value for unified meter and A/C amp.
PIN CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUE FOR UNIFIED METER AND A/C AMP.
RJIA4032E
RJIA4033E
Terminal
No.Wire
colorItemIgnition
switchConditionVoltage
(V)
38 L/Y Blower motor control signal ON Blower speed: 1st step
41 V Power supply from ACC ACC — Battery voltage
43 R Intake sensor — — —
44 GR In-vehicle sensor — — —
45 W/V Ambient sensor — — —
46 BR/Y Sunload sensor — — —
53 W/G Power supply from IGN ON — Battery voltage
54 W/G Power supply from BATT OFF — Battery voltage
55 B Ground ON — Approx. 0
56 L CAN-H — — —
59 O/B Intake sensor ground ON — Approx. 0
60 P In-vehicle sensor ground ON — Approx. 0
61 LG/R Ambient sensor ground ON — Approx. 0
62 V/R Sunload sensor ground ON — Approx. 0
SJIA1454J
Page 501 of 5621
ATC-54
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
65 OECV (Electric Control Valve)
signalONSelf-diagnosis. STEP-4
(Code No. 45)
69 R A/C LAN signal ON —
70 WPower supply for each door
motorON — Battery voltage
71 B Ground (Power) ON — Approx. 0
72 P CAN-L — — — Te r m i n a l
No.Wire
colorItemIgnition
switchConditionVoltag e
(V)
SJIA1458J
SJIA1453J
Page 502 of 5621
TROUBLE DIAGNOSIS
ATC-55
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2006 January2006 M35/M45
Self-diagnosis FunctionNJS000GJ
DESCRIPTION
The self-diagnosis system diagnoses sensors, door motors, blower motor, etc. by system line. Refer to appli-
cable sections (items) for details. Shifting from usual control to the self-diagnosis system is accomplished by
starting the engine (turning the ignition switch ON) and pressing OFF switch for at least 5 seconds. The OFF
switch must be pressed within 10 seconds after starting the engine (ignition switch is turned ON). This system
will be canceled by either pressing AUTO switch or turning the ignition switch OFF. Shifting from one step to
another is accomplished by means of pressing temperature control switch (driver side), as required.
Shifting from STEP-5 to AUXILIARY MECHANISM is accomplished by means of pressing (fan) UP switch.
RJIA4034E
Page 503 of 5621

ATC-56
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
FUNCTION CONFIRMATION PROCEDURE
1. SET IN SELF-DIAGNOSIS MODE
1. Turn ignition switch ON.
2. Set in self-diagnosis mode as follows. Within 10 seconds after starting engine (ignition switch is turned
ON.), press OFF switch for at least 5 seconds.
CAUTION:
If battery voltage drops below 12 V during diagnosis STEP-3, door motor speed becomes slower
and as a result, the system may generate an error even when operation is normal. To avoid this,
start engine before performing this diagnosis.
Former STEP-1 (LEDs and display screen are checked) does not exist in this self-diagnosis func-
tion.
>> GO TO 2.
2. STEP-2: SENSOR CIRCUITS ARE CHECKED FOR OPEN OR SHORT CIRCUIT
Does code No. 20 appear on the display?
YES >> GO TO 3.
NO >> GO TO 13.
3. CHECK TO ADVANCE SELF-DIAGNOSIS STEP-3
Press temperature control (UP) switch (driver side).
Advance to self
-diagnosis STEP-3?
YES >> GO TO 4.
NO >> Replace Multifunction switch. (Temperature control switch is malfunctioning.)
4. CHECK TO RETURN SELF-DIAGNOSIS STEP-2
Press temperature control (DOWN) switch (driver side).
Return to self
-diagnosis STEP-2?
YES >> GO TO 5.
NO >> Malfunctioning multifunction switch or unified meter and A/C amp. Refer to AT C - 111 , "
Self-Diag-
nosis" .
5. STEP-3: MODE DOOR AND INTAKE DOOR POSITIONS ARE CHECKED
Press temperature control (UP) switch (driver side).
Does code No. 30 appear on the display?
YES >> GO TO 6.
NO >> GO TO 14.
RJIA0219E
RJIA0220E
Page 506 of 5621

TROUBLE DIAGNOSIS
ATC-59
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2006 January2006 M35/M45
11 . CHECK INTAKE SENSOR
Press (DEF) switch for the third time. Temperature detected by
intake sensor is indicated on the display.
NOTE:
If the temperature indicated on the display greatly differs from the
actual temperature, check sensor circuit first, and then check sensor.
OK or NG
OK >> GO TO 12.
NG >> Go to Intake Sensor Circuit. Refer to ATC-122, "
Intake
Sensor Circuit" .
12. CHECK CAN COMMUNICATION ERROR
1. Press intake switch.
2. CAN communication error between the unified meter and A/C
amp. and the AV control unit or NAVI control unit can be
detected as self-diagnosis results. (If plural errors occur, the dis-
play of each error will blink twice for 0-5 second intervals.)
OK or NG
OK >> 1. Turn ignition switch OFF or AUTO switch ON.
2. INSPECTION END
NG >> Go to CAN communication. Refer to DI-36, "
DTC
[U1000] CAN Communication Circuit" .
Unified meter and A/C amp. - AV control unit or NAVI
control unit
RJIA1272E
RJIA4036E
Page 510 of 5621

TROUBLE DIAGNOSIS
ATC-63
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2006 January2006 M35/M45
AUXILIARY MECHANISM: FOOT POSITION SETTING TRIMMER
Wind distribution ratio in FOOT mode can be set.
Operating procedures for this trimmer are as follows:
1. Begin self-diagnosis STEP-5 mode. Refer to AT C - 5 5 , "
Self-diagnosis Function" .
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows 61 in auxiliary mechanism. It takes approximately 3 seconds to enable setting operation.
4. Press the mode switch as desired.
When battery cable is disconnected or battery voltage below 10 V, trimmer operation is canceled. Wind distri-
bution ratio set becomes that of initial condition.
AUXILIARY MECHANISM: INLET PORT MEMORY FUNCTION
When ignition switch is turned from OFF to ON, inlet port memory function at manual mode can be set.
Operating procedures for this trimmer are as follows:
1. Begin self-diagnosis STEP-5 mode. Refer to AT C - 5 5 , "
Self-diagnosis Function" .
2. Press (fan) UP switch to set system in auxiliary mode.
3. Press the intake switch as desired.
When battery cable is disconnected or battery voltage below 10 V, memory function is canceled. Memory func-
tion set becomes that of initial condition.
RJIA4038E
LED status o f
FRE positionLED status of
REC positionSetting status
Setting changeover
method
FRE REC
OFF OFF AUTO control AUTO control
Intake SW: ON OFF ON AUTO control (Initial setting)Manual REC status is memorized.
(Initial setting)
ON OFF Manual FRE status is memorized. AUTO control
ON ON Manual FRE status is memorized. Manual REC status is memorized.