IP-6
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Revision: 2006 January2006 M35/M45
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30
50 mm (1.181.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15
25 mm (0.590.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit. Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingNIS0025A
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.
INSTRUMENT PANEL ASSEMBLY
IP-11
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Removal and Installation of Instrument Panel & PadNIS0025D
REMOVAL
1. Remove cup holder.
Backside pull up.
2. Remove switch finisher.
Disconnect harness connector.
3. Remove A/T console finisher.
Place the selector lever in "D" position.
Remove selector lever knob. Refer to AT- 2 2 2 , "Control Device
Removal and Installation" .
Lift up backside and pull back.
Disconnect harness connector.
4. Remove cluster lid C.
Pull back.
Disconnect harness connector.
1. Cup holder 2. Switch finisher 3. A/T console finisher
4. Cluster lid C 5. Console rear finisher 6. Center console
7. Glove box 8. Instrument passenger lower cover 9. Instrument side finisher (RH)
10. Glove box cover 11. Instrument finisher B 12. Instrument side finisher (LH)
13. Instrument driver lower panel 14. Instrument finisher A 15. Instrument finisher C
16. Cluster lid A 17. Combination meter 18. Steering column cover
19. Upper ventilator gurille 20. Center ventilator grille 21. Multifunction switch
22. Front display unit 23. Audio assembly 24. NAVI C/U
25. Side ventilator grille (RH/LH) 26. Front defroster grille 27. Instrument panel & pad
Pawl Clip Metal clip
PIIB4107J
PIIB4108E
PIIB4109E
INSTRUMENT PANEL ASSEMBLY
IP-13
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13. Remove instrument driver lower panel.
Remove hood opener mounting bolt. Refer to BL-18,
"Removal and Installation of Hood Lock Control" .
Pull back.
Disconnect harness connector.
14. Remove instrument finisher A.
Insert a remover into upper space.
15. Remove instrument finisher C.
Insert a remover into upper space
16. Remove cluster lid A
Pull back.
17. Remove combination meter. Refer to DI-27, "
Removal and Installation of Combination Meter" .
18. Remove steering column cover with power tool.
19. Remove upper ventilator grille.Refer to ATC-144, "
DUCTS AND GRILLES" .
PIIB4112E
PIIB4113E
PIIB4114E
PIIB6503E
LT-3
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Revision: 2006 January2006 M35/M45 OUTLINE ...........................................................136
AFS OPERATION .............................................137
HEADLAMP AUTO AIMING OPERATION ........139
CAN COMMUNICATION SYSTEM DESCRIP-
TION ..................................................................139
CAN COMMUNICATION UNIT .........................139
Component Parts Description ..............................140
AFS CONTROL UNIT .......................................140
SWIVEL ACTUATOR ........................................140
AIMING MOTOR ...............................................140
AFS SWITCH ....................................................141
HEIGHT SENSOR ............................................141
STEERING ANGLE SENSOR ..........................141
IPDM E/R ..........................................................141
ECM ..................................................................141
TCM ..................................................................141
UNIFIED METER AND A/C AMP. .....................141
COMBINATION METER ...................................141
Schematic ............................................................142
Wiring Diagram — AFS — ...................................143
Terminals and Reference Values for AFS Control
Unit .......................................................................149
How to Proceed with Trouble Diagnosis ..............151
Preliminary Check ................................................151
CONSULT-II Function (ADAPTIVE LIGHT) ..........152
CONSULT-II BASIC OPERATION .....................152
WORK SUPPORT (STEERING ANGLE SEN-
SOR ADJUSTMENT) ........................................153
WORK SUPPORT (LEVELIZER ADJUSTMENT)
.153
SELF-DIAG RESULTS ......................................154
DATA MONITOR ...............................................158
ACTIVE TEST ...................................................160
Symptom Chart ....................................................161
DTC B2503 SWIVEL ACTUATOR RH .................162
DTC B2504 SWIVEL ACTUATOR LH ..................168
DTC B2514 HI SEN UNUSUAL RR .....................174
DTC B2521 ECU CIRC ........................................178
AFS Operation Check (Function Test) .................181
Auto Aiming Operation Check (Function Test) .....183
AFS Switch Does Not Operate .............................185
Auto Aiming Does Not Operate (Check Aiming
Motor System Circuit) ..........................................
.187
AFS OFF Indicator Does Not Operate .................190
Removal and Installation of Steering Angle Sensor .190
Removal and Installation of Front Combination
Lamp ....................................................................190
Removal and Installation of AFS Control Unit ......191
REMOVAL ........................................................
.191
INSTALLATION .................................................191
Removal and Installation of AFS Switch ..............191
REMOVAL ........................................................
.191
INSTALLATION .................................................191
Removal and Installation of Height Sensor ..........192
REMOVAL ........................................................
.192
INSTALLATION .................................................192
FRONT FOG LAMP ................................................193
Component Parts and Harness Connector Location .193
System Description ..............................................193OUTLINE ...........................................................194
COMBINATION SWITCH READING FUNCTION .195
EXTERIOR LAMP BATTERY SAVER CONTROL .195
CAN Communication System Description ............195
CAN Communication Unit .....................................195
Schematic .............................................................196
Wiring Diagram — F/FOG — ................................197
Terminals and Reference Values for BCM ............201
Terminals and Reference Values for IPDM E/R ....202
How to Perform Trouble Diagnoses .....................202
Preliminary Check ................................................202
CHECK POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................202
CONSULT-II Functions (BCM) ..............................203
CONSULT-II Functions (IPDM E/R) ......................203
Front Fog Lamps Do Not Illuminate (Both Sides) . 204
Front Fog Lamp Does Not Illuminate (One Side) . 207
Front Fog Lamps Do Not Turn OFF ......................208
Aiming Adjustment ................................................209
Bulb Replacement ................................................210
Removal and Installation ......................................210
REMOVAL ........................................................
.210
INSTALLATION .................................................210
TURN SIGNAL AND HAZARD WARNING LAMPS .211
Component Parts and Harness Connector Location .211
System Description ...............................................211
TURN SIGNAL OPERATION ............................211
HAZARD LAMP OPERATION ...........................212
COMBINATION SWITCH READING FUNCTION .213
CAN Communication System Description ............213
CAN Communication Unit .....................................213
Schematic .............................................................214
Wiring Diagram — TURN — .................................215
Terminals and Reference Values for BCM ............219
How to Perform Trouble Diagnoses .....................220
Preliminary Check ................................................221
CHECK POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................221
CONSULT-II Functions (BCM) ..............................223
CONSULT-II BASIC OPERATION .....................223
DATA MONITOR ...............................................224
ACTIVE TEST ...................................................224
Turn Signal Lamp Does Not Operate ...................225
H a z a r d W a r n i n g L a m p D o e s N o t O p e r a t e B u t T u r n
Signal Lamp Operate ............................................227
Turn Signal Indicator Lamp Does Not Operate ....228
Bulb Replacement/Removal and Installation of Side
Turn Signal Lamp .................................................229
REMOVAL ........................................................
.229
INSTALLATION .................................................229
Bulb Replacement (Front Turn Signal Lamp) .......229
Bulb Replacement (Rear Turn Signal Lamp) ........229
Removal and Installation of Front Turn Signal Lamp .229
Removal and Installation of Rear Turn Signal Lamp .229
LIGHTING AND TURN SIGNAL SWITCH ..............230
Removal and Installation ......................................230
REMOVAL ........................................................
.230
INSTALLATION .................................................230
Switch Circuit Inspection ......................................230
HEADLAMP (FOR USA) - CONVENTIONAL TYPE -
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OUTLINE
Power is supplied at all times
to headlamp high relay, located in IPDM E/R and
to headlamp low relay, located in IPDM E/R, from battery direct,
through 15A fuse (No. 71, located in IPDM E/R)
to CPU, located in IPDM E/R,
through 15A fuse (No. 78, located in IPDM E/R)
to CPU, located in IPDM E/R,
through 50A fusible link (letter F, located in fuse and fusible link block)
to BCM terminal 55,
through 10A fuse [No. 21, located in fuse block (J/B)]
to BCM terminal 42 and
to combination meter terminal 23,
through 10A fuse [No. 19, located in fuse block (J/B)]
to unified meter and A/C amp. terminal 54,
through 10A fuse [No. 22, located in fuse block (J/B)]
to key slot terminal 1.
When the ignition switch is in the ON or START position, power is supplied
to CPU, located in IPDM E/R,
through 15A fuse [No. 1, located in fuse block (J/B)]
to BCM terminal 38,
through 10A fuse [No. 14, located in fuse block (J/B)]
to combination meter terminal 12,
through 10A fuse [No. 12, located in fuse block (J/B)]
to unified meter and A/C amp. terminal 53.
When the ignition switch is in the ACC or ON position, power is supplied
through 10A fuse [No. 6, located in fuse block (J/B)]
to BCM terminal 11.
Ground is supplied
to BCM terminal 52
to combination meter terminals 9, 10, and 11
to unified meter and A/C amp. terminals 55 and 71
to push-button ignition switch (push switch) terminal 1
to key slot terminal 8
through grounds M16 and M70,
to IPDM E/R terminals 38 and 51
through grounds E22 and E43.
LT-10
HEADLAMP (FOR USA) - CONVENTIONAL TYPE -
Revision: 2006 January2006 M35/M45
HEADLAMP OPERATION
Low Beam Operation
With the lighting switch in 2ND position, the BCM receives input signal requesting the headlamps to illuminate.
This input signal is communicated to the IPDM E/R across the CAN communication lines. The CPU located in
the IPDM E/R controls the headlamp low relay coil, which when energized, directs power
through 15A fuse (No. 76, located in IPDM E/R)
through IPDM E/R terminal 20
to front combination lamp RH terminal 8,
through 15A fuse (No. 86, located in IPDM E/R)
through IPDM E/R terminal 30
to front combination lamp LH terminal 8.
Ground is supplied
to front combination lamp RH terminal 4
to front combination lamp LH terminal 4
through grounds E22 and E43.
With power and ground supplied, low beam headlamps illuminate.
High Beam Operation/Flash-to-Pass Operation
With the lighting switch in 2ND position and placed in HIGH or PASS position, the BCM receives input signal
requesting the headlamp high beams and low beams to illuminate. This input signal is communicated to the
IPDM E/R across the CAN communication lines. The CPU located in the IPDM E/R controls the headlamp
high relay coil and low relay coil, which when energized, directs power
through 15A fuse (No. 76, located in IPDM E/R)
through IPDM E/R terminal 20
to front combination lamp RH terminal 8,
through 15A fuse (No. 86, located in IPDM E/R)
through IPDM E/R terminal 30
to front combination lamp LH terminal 8,
through 10A fuse (No. 72, located in IPDM E/R)
through IPDM E/R terminal 27
to front combination lamp RH terminal 6,
through 10A fuse (No. 74, located in IPDM E/R)
through IPDM E/R terminal 28
to front combination lamp LH terminal 6.
Ground is supplied
to front combination lamp RH terminal 4
to front combination lamp LH terminal 4
to front combination lamp RH terminal 2
to front combination lamp LH terminal 2
through grounds E22 and E43.
With power and ground supplied, the high beam and low beam headlamps illuminate.
The unified meter and A/C amp. that received the high beam request signal by BCM across the CAN commu-
nication makes a high beam indicator lamp turn on in the combination meter.
HEADLAMP (FOR USA) - CONVENTIONAL TYPE -
LT-31
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3. CHECK HEADLAMP GROUND
1. Turn ignition switch OFF.
2. Check continuity between front headlamp RH or LH harness
connector and ground.
OK or NG
OK >> Check connecting condition headlamp harness and con-
nector.
NG >> Repair harness or connector.
4. CHECK CIRCUIT BETWEEN IPDM E/R AND FRONT COMBINATION LAMP
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R connector and front combination lamp RH or LH connector.
3. Check harness continuity between IPDM E/R harness connector
(A) and front combination lamp RH or LH harness connector (B).
4. Check harness continuity between IPDM E/R harness connector
(A) and ground.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-31, "Removal and Installation of IPDM E/R" .
NG >> Repair harness or connector.
High Beam Indicator Lamp Does Not IlluminateNKS003OC
1. CHECK BULB
Check bulb of high beam indicator lamp.
OK or NG
OK >> Replace combination meter.
NG >> Replace indicator bulb.
Front combination lamp
connectorTe r m i n a l
GroundContinuity
RH E47 2
Ye s
LH E54 2
SKIB4750E
CircuitAB
Continuity
Connector Terminal Connector Terminal
RH
E727 E47 6
Ye s
LH 28 E54 6
A
GroundContinuity
Connector Terminal
RH
E727
No
LH 28
SKIB4753E
LT-44
HEADLAMP (FOR USA) - XENON TYPE -
Revision: 2006 January2006 M35/M45
OUTLINE
Power is supplied at all times
to headlamp high relay, located in IPDM E/R and
to headlamp low relay, located in IPDM E/R, from battery direct,
through 15A fuse (No. 71, located in IPDM E/R)
to CPU, located in IPDM E/R,
through 15A fuse (No. 78, located in IPDM E/R)
to CPU, located in IPDM E/R,
through 50A fusible link (letter F, located in fuse and fusible link block)
to BCM terminal 55,
through 10A fuse [No. 21, located in fuse block (J/B)]
to BCM terminal 42 and
to combination meter terminal 23,
through 10A fuse [No. 19, located in fuse block (J/B)]
to unified meter and A/C amp. terminal 54,
through 10A fuse [No. 22, located in fuse block (J/B)]
to key slot terminal 1.
When the ignition switch is in the ON or START position, power is supplied
to CPU, located in IPDM E/R,
through 15A fuse [No. 1, located in fuse block (J/B)]
to BCM terminal 38,
through 10A fuse [No. 14, located in fuse block (J/B)]
to combination meter terminal 12,
through 10A fuse [No. 12, located in fuse block (J/B)]
to unified meter and A/C amp. terminal 53.
When the ignition switch is in the ACC or ON position, power is supplied
through 10A fuse [No. 6, located in fuse block (J/B)]
to BCM terminal 11.
Ground is supplied
to BCM terminal 52
to combination meter terminals 9, 10, and 11
to unified meter and A/C amp. terminals 55 and 71
to push-button ignition switch (push switch) terminal 1
to key slot terminal 8
through grounds M16 and M70,
to IPDM E/R terminals 38 and 51
through grounds E22 and E43.