EC-1102
[VK45DE]
DTC P0335 CKP SENSOR (POS)
Revision: 2006 January2006 M35/M45
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic ProcedureNBS005GI
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body.
Refer to EC-885, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
13 W/RCrankshaft position sensor
(POS)[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle1.0 - 2.0V
[Engine is running]
Engine speed: 2,000 rpm1.0 - 2.0V
111 S BECM relay
(Self shut-off)[Engine is running]
[Ignition switch: OFF]
For a few seconds after turning ignition
switch OFF0 - 1.5V
[Ignition switch: OFF]
More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
11 9
120R
RPower supply for ECM[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
PBIB1041E
PBIB1042E
1. Body ground M70 2. Body ground M16
PBIB2782E
EC-1106
[VK45DE]
DTC P0340 CAMSHAFT POSITION (CMP) SENSOR (PHASE)
Revision: 2006 January2006 M35/M45
DTC P0340 CAMSHAFT POSITION (CMP) SENSOR (PHASE)PFP:23731
Component DescriptionNBS005GL
The camshaft position sensor (PHASE) senses the protrusion of
exhaust valve cam sprocket to identify a particular cylinder. The
camshaft position sensor (PHASE) senses the piston position.
When the crankshaft position sensor (POS) system becomes inoper-
ative, the camshaft position sensor (PHASE) provides various con-
trols of engine parts instead, utilizing timing of cylinder identification
signals.
The sensor consists of a permanent magnet and Hall IC.
When engine is running, the high and low parts of the teeth cause
the gap with the sensor to change.
The changing gap causes the magnetic field near the sensor to
change.
Due to the changing magnetic field, the voltage from the sensor changes.
ECM receives the signals as shown in the figure.
On Board Diagnosis LogicNBS005GM
PBIB0562E
PBIB2448E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0340
0340Camshaft position sen-
sor (PHASE) circuit
The cylinder No. signal is not sent to ECM
for the first few seconds during engine
cranking.
The cylinder No. signal is not sent to ECM
during engine running.
The cylinder No. signal is not in the normal
pattern during engine running.
Harness or connectors
(The sensor circuit is open or shorted)
Camshaft position sensor (PHASE)
Camshaft sprocket (Exhaust)
Starter motor (Refer to SC-10 .)
Starting system circuit (Refer to SC-10 .)
Dead (Weak) battery
DTC P0340 CAMSHAFT POSITION (CMP) SENSOR (PHASE)
EC-1107
[VK45DE]
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Revision: 2006 January2006 M35/M45
DTC Confirmation ProcedureNBS005GN
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V with igni-
tion switch ON.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Crank engine for at least 2 seconds and run it for at least 5 sec-
onds at idle speed.
4. If 1st trip DTC is detected, go to EC-1109, "
Diagnostic Proce-
dure" .
If 1st trip DTC is not detected, go to next step.
5. Maintaining engine speed at more than 800 rpm for at least 5
seconds.
6. If 1st trip DTC is detected, go to EC-1109, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
SEF058Y
DTC P0340 CAMSHAFT POSITION (CMP) SENSOR (PHASE)
EC-1109
[VK45DE]
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Revision: 2006 January2006 M35/M45
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
Diagnostic ProcedureNBS005GP
1. CHECK STARTING SYSTEM
Turn ignition switch to START position.
Ye s o r N o
Ye s > > G O T O 2 .
No >> Check starting system. (Refer toSC-10, "
STARTING SYSTEM" .)
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
14 GCamshaft position sensor
(PHASE)[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm
at idle1.0 - 4.0V
[Engine is running]
Engine speed: 2,000 rpm1.0 - 4.0V
111 S BECM relay
(Self shut-off)[Engine is running]
[Ignition switch: OFF]
For a few seconds after turning ignition
switch OFF0 - 1.5V
[Ignition switch: OFF]
More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
11 9
120R
RPower supply for ECM[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
PBIB1039E
PBIB1040E
Does the engine turn over?
Does the starter motor operate?
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
EC-1113
[VK45DE]
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Revision: 2006 January2006 M35/M45
DTC P0420, P0430 THREE WAY CATALYST FUNCTIONPFP:20905
On Board Diagnosis LogicNBS005GS
The ECM monitors the switching frequency ratio of air fuel ratio (A/F)
sensor 1 and heated oxygen sensor 2.
A three way catalyst (manifold) with high oxygen storage capacity
will indicate a low switching frequency of heated oxygen sensor 2.
As oxygen storage capacity decreases, the heated oxygen sensor 2
switching frequency will increase.
When the frequency ratio of A/F sensor 1 and heated oxygen sensor
2 approaches a specified limit value, the three way catalyst (mani-
fold) malfunction is diagnosed.
DTC Confirmation ProcedureNBS005GT
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
TESTING CONDITION:
Do not hold engine speed for more than the specified minutes below.
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
ture.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and
4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70
C
(158
F).
If not, warm up engine and go to next step when “COOLAN
TEMP/S” indication reaches to 70
C (158F).
7. Open engine hood.
PBIB2055E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0420
0420
(Bank 1)
Catalyst system effi-
ciency below threshold
Three way catalyst (manifold) does not oper-
ate properly.
Three way catalyst (manifold) does not have
enough oxygen storage capacity.
Three way catalyst (manifold)
Exhaust tube
Intake air leaks
Fuel injector
Fuel injector leaks
Spark plug
Improper ignition timing P0430
0430
(Bank 2)
SEF189Y
EC-1114
[VK45DE]
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
Revision: 2006 January2006 M35/M45
8. Select “DTC & SRT CONFIRMATION” then “SRT WORK SUP-
PORT” mode with CONSULT-II.
9. Rev engine up to 2,000 to 3,000 rpm and hold it for 3 consecu-
tive minutes then release the accelerator pedal completely.
If “INCMP” of “CATALYST” changed to “CMPLT”, go to step 12.
10. Wait 5 seconds at idle.
11. Rev engine up to 2,000 to 3,000 rpm and maintain it until
“INCMP” of “CATALYST” changes to “CMPLT” (It will take
approximately 5 minutes).
If not “CMPLT”, stop engine and cool it down to less than 70
C
(158
F) and then retest from step 1.
12. Select “SELF-DIAG RESULTS” mode with CONSULT-II.
13. Confirm that the 1st trip DTC is not detected.
If the 1st trip DTC is detected, go to E C - 111 5 , "
Diagnostic Proce-
dure" .
Overall Function CheckNBS005GU
Use this procedure to check the overall function of the three way catalyst (manifold). During this check, a 1st
trip DTC might not be confirmed.
WITH GST
1. Start engine and warm it up to the normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
4. Let engine idle for 1 minute.
5. Open engine hood.
6. Set voltmeter probe between ECM terminals ECM terminals 55
[HO2S2 (bank 1) signal], 74 [HO2S2 (bank 2) signal] and
ground.
7. Keep engine speed at 2,500 rpm constant under no load.
8. Make sure that the voltage does not vary for more than 5 sec-
onds.
If the voltage fluctuation cycle takes less than 5 seconds, go to
EC-1115, "
Diagnostic Procedure" .
1 cycle: 0.6 - 1.0 0 - 0.3 0.6 - 1.0
PBIB1784E
PBIB1785E
SEF535Z
PBIB2056E
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
EC-1115
[VK45DE]
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Revision: 2006 January2006 M35/M45
Diagnostic ProcedureNBS005GV
1. CHECK EXHAUST SYSTEM
Visually check exhaust tubes and muffler for dent.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
2. CHECK EXHAUST GAS LEAK
1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before the three way catalyst (manifold).
OK or NG
OK >> GO TO 3.
NG >> Repair or replace.
3. CHECK INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.
4. CHECK IGNITION TIMING
Check the following items. Refer to EC-788, "
Basic Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Follow the EC-788, "
Basic Inspection" .
PBIB1216E
Items Specifications
Target idle speed 650
50 rpm (in P or N position)
Ignition timing 12
5 BTDC (in P or N position)
EC-1116
[VK45DE]
DTC P0420, P0430 THREE WAY CATALYST FUNCTION
Revision: 2006 January2006 M35/M45
5. CHECK FUEL INJECTORS
1. Stop engine and then turn ignition switch ON.
2. Check voltage between ECM terminals 21, 22, 23, 40, 41, 42,
44, 63 and ground with CONSULT-II or tester.
Refer to Wiring Diagram for fuel injectors, EC-1421, "
Wiring Dia-
gram" .
OK or NG
OK >> GO TO 6.
NG >> Perform EC-1422, "
Diagnostic Procedure" .
6. CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse (1) in IPDM E/R (2) to release fuel pres-
sure.
NOTE:
Do not use CONSULT-II to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm
between the edge of the spark plug and grounded metal portion
as shown in the figure.
11. Crank engine for about 3 seconds, and check whether spark is
generated between the spark plug and the grounded metal por-
tion.
CAUTION:
Do not approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the electrical discharge voltage
becomes 20kV or more.
It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 10.
NG >> GO TO 7.Battery voltage should exist.
PBIB1527E
Spark should be generated.
PBIB2697E
PBIB2325E