PG-1
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
K ELECTRICAL
CONTENTS
C
D E
F
G H
I
J
L
M
SECTION PG
A
B
PG
Revision: 2006 December 2006 FX35/FX45
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
POWER SUPPLY ROUTING CIRCUIT ................. ..... 3
Schematic ........................................................... ..... 3
Wiring Diagram — POWER — ............................ ..... 4
BATTERY POWER SUPPLY — IGNITION SW.
IN ANY POSITION ........................................... ..... 4
ACCESSORY POWER SUPPLY — IGNITION
SW. IN “ACC” OR “ON” .................................... ... 10
IGNITION POWER SUPPLY — IGNITION SW.
IN “ON” AND/OR “START” ............................... ... 12
Fuse .................................................................... ... 16
Fusible Link ......................................................... ... 16
Circuit Breaker .................................................... ... 16
IPDM E/R (INTELLIGENT POWER DISTRIBUTION
MODULE ENGINE ROOM) ................................... ... 17
System Description ............................................. ... 17
SYSTEMS CONTROLLED BY IPDM E/R ........ ... 17
CAN COMMUNICATION LINE CONTROL ...... ... 17
IPDM E/R STATUS CONTROL ........................ ... 18
CAN Communication System Description ........... ... 18
CAN Communication Unit ................................... ... 18
Function of Detecting Ignition Relay Malfunction ... 18
CONSULT-II Function (IPDM E/R) ...................... ... 19
CONSULT-II INSPECTION PROCEDURE ...... ... 19
SELF-DIAG RESULTS ..................................... ... 19
DATA MONITOR .............................................. ... 19
ACTIVE TEST .................................................. ... 20
Auto Active Test .................................................. ... 21
DESCRIPTION ................................................. ... 21
OPERATION PROCEDURE ............................ ... 21
INSPECTION IN AUTO ACTIVE TEST MODE ... 22
Schematic ........................................................... ... 24
IPDM E/R Terminal Arrangement ........................ ... 25
IPDM E/R Power/Ground Circuit Inspection ....... ... 26
Inspection With CONSULT-II (Self-Diagnosis) .... ... 27
Removal and Installation of IPDM E/R ................ ... 28
REMOVAL ........................................................ ... 28
INSTALLATION ................................................ ... 28 GROUND ................................................................
... 29
Ground Distribution .............................................. ... 29
MAIN HARNESS .............................................. ... 29
ENGINE ROOM HARNESS ............................. ... 32
ENGINE HARNESS/VK ENGINE MODELS ..... ... 35
ENGINE HARNESS/VQ ENGINE MODELS .... ... 36
ENGINE CONTROL HARNESS/VK ENGINE
MODELS .......................................................... ... 37
ENGINE CONTROL HARNESS/VQ ENGINE
MODELS .......................................................... ... 38
BODY HARNESS ............................................. ... 39
BODY NO. 2 HARNESS .................................. ... 42
ROOM LAMP HARNESS ................................. ... 43
HARNESS .............................................................. ... 44
Harness Layout ................................................... ... 44
HOW TO READ HARNESS LAYOUT .............. ... 44
OUTLINE .......................................................... ... 45
MAIN HARNESS .............................................. ... 46
ENGINE ROOM HARNESS ............................. ... 49
ENGINE HARNESS/VK ENGINE MODELS ..... ... 52
ENGINE HARNESS/VQ ENGINE MODELS .... ... 53
ENGINE CONTROL HARNESS/VK ENGINE
MODELS .......................................................... ... 54
ENGINE CONTROL HARNESS/VQ ENGINE
MODELS .......................................................... ... 56
BODY HARNESS ............................................. ... 58
BODY NO. 2 HARNESS .................................. ... 60
ROOM LAMP HARNESS ................................. ... 61
FRONT DOOR HARNESS ............................... ... 62
REAR DOOR HARNESS ................................. ... 63
BACK DOOR HARNESS ................................. ... 64
Wiring Diagram Codes (Cell Codes) ................... ... 65
ELECTRICAL UNITS LOCATION ......................... ... 68
Electrical Units Location ...................................... ... 68
ENGINE COMPARTMENT ............................... ... 68
PASSENGER COMPARTMENT ...................... ... 69
LUGGAGE COMPARTMENT ........................... ... 71
HARNESS CONNECTOR ...................................... ... 72
Description ........................................................... ... 72
HARNESS CONNECTOR (TAB-LOCKING
PG-28
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Revision: 2006 December 2006 FX35/FX45
Removal and Installation of IPDM E/RNKS003GL
REMOVAL
1. Remove battery. Refer to SC-7, "Removal and Installation" .
2. Remove IPDM E/R cover A. While pressing pawl on backside of IPDM E/R cover B toward vehicle front to unlock, lift up IPDM E/
R.
3. While pressing pawls on right and left side of IPDM E/R, remove IPDM E/R cover B from IPDM E/R.
4. Remove harness connector from IPDM E/R.
INSTALLATION
Installation is the reverse order of removal.
SKIA4968E
SKIA1902E
SKIA4969E
PR-1
PROPELLER SHAFT
D DRIVELINE/AXLE
CONTENTS
C E F
G H
I
J
K L
M
SECTION PR
A
B
PR
Revision: 2006 December 2006 FX35/FX45
PROPELLER SHAFT
PREPARATION ...................................................... ..... 2
Special Service Tools .......................................... ..... 2
Commercial Service Tools ................................... ..... 2
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 3
NVH Troubleshooting Chart ................................ ..... 3
FRONT PROPELLER SHAFT ............................... ..... 4
On-Vehicle Inspection ......................................... ..... 4
APPEARANCE AND NOISE INSPECTION ..... ..... 4
PROPELLER SHAFT VIBRATION ................... ..... 4
Components ........................................................ ..... 4
Removal and Installation ..................................... ..... 5
REMOVAL ........................................................ ..... 5
INSPECTION ................................................... ..... 5
INSTALLATION ................................................ ..... 6
REAR PROPELLER SHAFT ................................. ..... 7
On-Vehicle Inspection ......................................... ..... 7 APPEARANCE AND NOISE INSPECTION .....
..... 7
PROPELLER SHAFT VIBRATION ................... ..... 7
Components ........................................................ ..... 8
Removal and Installation ..................................... ..... 9
REMOVAL ........................................................ ..... 9
INSPECTION ................................................... ... 10
INSTALLATION ................................................ ... 11
Disassembly and Assembly of Center Bearing ... ... 12
DISASSEMBLY ................................................ ... 12
ASSEMBLY ...................................................... ... 13
SERVICE DATA AND SPECIFICATIONS (SDS) ... ... 14
General Specifications ......................................... ... 14
2WD MODELS ................................................. ... 14
AWD MODELS ................................................. ... 14
Journal Axal Play ................................................. ... 14
Propeller Shaft Runout ........................................ ... 14
FRONT PROPELLER SHAFT PR-5
C E F
G H
I
J
K L
M A
B
PR
Revision: 2006 December 2006 FX35/FX45
Removal and InstallationNDS000AV
REMOVAL
1. Remove the front and rear engine undercover with a power tool.
2. Remove the front cross bar with a power tool. Refer to FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
3. Remove the exhaust front tube bracket with a power tool. Refer to EX-3, "
EXHAUST SYSTEM" .
4. Disconnect the heated oxygen sensor harness connector.
5. Remove the exhaust front tube mounting nuts with a power tool. Refer to EX-3, "
EXHAUST SYSTEM" .
6. Remove the right bank three way catalyst with a power tool. Refer to EM-26, "
Removal and Installation"
(VQ35DE), EM-183, "Removal and Installation" (VK45DE).
7. Remove the power steering piping mounting bolts. Refer to PS-
39, "HYDRAULIC LINE" .
8. Remove the power steering gear box fixing bolts to secure work- ing area for removal of propeller shaft. Refer to PS-17, "
POWER
STEERING GEAR AND LINKAGE" .
CAUTION:
Be careful not to damage the steering gear box piping dur-
ing removal.
9. Put matching marks onto propeller shaft flange yoke and final drive companion flange.
CAUTION:
For matching mark, use paint. Do not damage propeller
shaft flange and companion flange.
10. Remove the propeller shaft fixing bolts.
11. Set the transmission jack at the transfer, remove rear engine mounting bolts, and then lower transmission jack about 40 - 50
mm (0.16 - 0.21 in).
12. Remove propeller shaft from the front final drive and transfer.
INSPECTION
Inspect propeller shaft runout at measuring point. If runout
exceeds specifications, replace propeller shaft assembly. For
measuring point, refer to PR-4, "
Propeller Shaft Runout Measur-
ing Point" .
SDIA1516E
SDIA1517E
SDIA1518E
Propeller shaft runout limit : 0.8 mm (0.031 in)
SPD106
PR-6
FRONT PROPELLER SHAFT
Revision: 2006 December 2006 FX35/FX45
As shown in the figure, while fixing yoke on one side, check axial
play of joint. If outside the standard, replace propeller shaft
assembly.
Check propeller shaft for bend and damage. If damage is
detected, replace propeller shaft assembly.
CAUTION:
Do not disassemble joints.
INSTALLATION
Note the following, install in the reverse order of removal.
Align matching marks to install propeller shaft to final drive com-
panion flange, and then tighten to specified torque. Refer to PR-
4, "Components" .
CAUTION:
Do not reuse the bolts.
After assembly, perform a driving test to check propeller shaft
vibration. If vibration occurred, separate propeller shaft from
final drive or transfer. Reinstall companion flange after rotating it
by 90, 180, 270 degrees. Then perform driving test and check
propeller shaft vibration again at each point. Journal axial play : 0 mm (0 in)
PDA0005D
SDIA1517E
REAR PROPELLER SHAFT PR-9
C E F
G H
I
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K L
M A
B
PR
Revision: 2006 December 2006 FX35/FX45
Removal and InstallationNDS000AY
REMOVAL
1. Move the A/T select lever to N position and release the parking brake.
2. Remove the tunnel stay with power tool. Refer to RSU-5, "
REAR
SUSPENSION ASSEMBLY" .
3. Remove the center muffler with power tool. Refer to EX-3,
"EXHAUST SYSTEM" .
4. Loosen mounting nuts of center bearing mounting brackets with power tool.
CAUTION:
Tighten mounting nuts temporarily.
5. For 2WD models
Put matching marks on propeller shaft rebro joint with final
drive companion flange.
CAUTION:
For matching mark, use paint. Do not damage propeller
shaft and companion flange.
For AWD models
Put matching marks on propeller shaft flange yoke with trans-
fer companion flange and on rebro joint with final drive com-
panion flange.
CAUTION:
For matching mark, use paint. Do not damage propeller shaft flange yoke, rebro joint and com-
panion flanges.
6. Remove propeller shaft fixing bolts and nuts.
7. Remove center bearing mounting bracket fixing nuts.
8. Remove propeller shaft.
CAUTION:
If constant velocity joint was bent during propeller shaft assembly removal, installation, or trans-
portation, its boot may be damaged. Wrap boot interference area to metal part with shop cloth or
rubber to protect boot from breakage.
PDIA0744E
PDIA0402E
PDIA0470E
REAR PROPELLER SHAFT PR-11
C E F
G H
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J
K L
M A
B
PR
Revision: 2006 December 2006 FX35/FX45
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Avoid damaging the rebro joint boot, protect it with a shop towel or equivalent.
Align matching marks to install propeller shaft to final drive and transfer (AWD models only) companion
flanges, and then tighten to specified torque. Refer to PR-8, "
Components" .
Install center bearing mounting bracket (Upper) with its arrow
mark facing forward.
Adjust position of mounting bracket sliding back and forth to pre-
vent play in thrust direction of center bearing insulator. Install
bracket to vehicle.
After assembly, perform a driving test to check propeller shaft
vibration. If vibration occurred, separate propeller shaft from
final drive. Reinstall companion flange after rotating it by 60,
120, 180, 240, 300 degrees. Then perform driving test and
check propeller shaft vibration again at each point.
If propeller shaft or final drive has been replaced, connect them
as follows:
1. Install the propeller shaft while aligning its matching mark A with the matching mark B on the joint as close as possible.
2. Tighten the joint bolts to the specified torque. Refer to PR-8,
"Components" .
CAUTION:
Do not reuse the bolts, nuts and washers.
PDIA0017E
SDIA2049E
REAR PROPELLER SHAFT PR-13
C E F
G H
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K L
M A
B
PR
Revision: 2006 December 2006 FX35/FX45
ASSEMBLY
1. For the 3S80A-1VL107 (VQ35DE/2WD) and 3F80A-1VL107
(VK45DE/AWD) type
Install the center bearing with its “F” mark facing the front of
the vehicle.
For the 3F80A-1VL107 (VQ35DE/AWD) type
Install the center bearing with its “F” mark facing the rear of
the vehicle.
2. Apply multi-purpose grease to the each face of the washer, then install washer.
3. Install the center flange onto the propeller shaft with aligning the marks that are marked while removal.
4. Install and tighten the lock nut to specified torque. Refer to PR-8, "
Components" .
CAUTION:
Do not use the lock nut.
5. Place a piece of wood under the center flange, stake the lock nut against the propeller shaft groove. [For the 3S80A-1VL107
(VQ35DE/2WD) and 3F80A-1VL107 (VQ35DE/AWD) type]
6. Assemble the 1st and 2nd shaft propeller shafts while aligning the matching marks that are marked during removal.
7. Install and tighten the bolts/nuts and tighten them to specified torque. Refer to PR-8, "
Components" .
CAUTION:
Do not reuse the bolts, nuts and washers.
SDIA1542E
SDIA1543E
SDIA1538E