2006 INFINITI FX35 removal

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Revision: 2006 December 2006 FX35/FX45 INSTALLATION ................................................
. 151
Removal and Installation of Door Weatherstrip ... . 151
REMOVAL ........................................................ . 151
INSTALLATION ................................................ . 151
FRONT DOOR LOCK ............................................ . 152
Removal and Installation ..................................... . 152
REMOVAL ........................................................ . 152
INSTALLATION ................................................ . 154
REAR DOOR LOCK .............................................. . 155
Removal and Installation ..................................... . 155
REMOVAL ........................................................ . 155
INSTALLATION ................................................ . 157
BACK DOOR ......................................................... . 158
Fitting Adjustment ............................................... . 158
VERTICAL/LATERAL CLEARANCE ADJUST-
MENT ............................................................... . 158
Back Door Assembly ........................................... . 158
REMOVAL ........................................................ . 158
INSTALLATION ................................................ . 159
INSPECTION ................................................... . 159
Removal and Installation of Back Door Striker .... . 159
REMOVAL ........................................................ . 159
INSTALLATION ................................................ . 159
Removal and Installation of Back Door Stay ....... . 160
REMOVAL ........................................................ . 160
INSTALLATION ................................................ . 160
Removal and Installation of Dave Tail Male &
Female ................................................................ . 160
REMOVAL ........................................................ . 160
INSTALLATION ................................................ . 161
Removal and Installation of Back Door Weatherstrip . 161
REMOVAL ........................................................ . 161
INSTALLATION ................................................ . 161
BACK DOOR LOCK ASSEMBLY ......................... . 162
Removal and Installation of Back Door Lock & Clo-
sure Assembly ..................................................... . 162
REMOVAL ........................................................ . 162
INSTALLATION ................................................ . 162
INSPECTION ................................................... . 162
Removal and Installation of Back Door Opener
Switch .................................................................. . 162
REMOVAL ........................................................ . 162
INSTALLATION ................................................ . 163
Disassembly and Assembly ................................ . 163
BACK DOOR LOCK & CLOSURE ASSEMBLY . 163
BACK DOOR AUTO CLOSURE SYSTEM ............ . 164
Component Parts and Harness Connector Location . 164
System Description ............................................. . 164
CLOSE OPERATION ....................................... . 164
NON-OPERATION CONDITION ...................... . 164
OPEN OPERATION ......................................... . 165
Wiring Diagram — B/CLOS — ............................ . 166
Terminals and Reference Value for Back Door Clo-
sure Control Unit ................................................. . 168
Work Flow ........................................................... . 169
Preliminary Check ............................................... . 169
Trouble Diagnosis Chart by Symptom ................. . 169
Check Back Door Closure Control Unit Power Sup-
ply and Ground Circuit ........................................ . 170 Check Half-Latch Switch .....................................
.170
Check Close Switch ............................................. .172
Check Open Switch ............................................. .173
Check Back Door Opener Switch (With Intelligent
Key) ..................................................................... .174
Check Back Door Opener Switch (Without Intelli-
gent Key) ............................................................. .176
Check Unlock Sensor (Without Intelligent Key) ... .178
Check Closure Motor ........................................... .179
Removal and Installation of Back Door Closer Con-
trol Unit ................................................................ .179
VEHICLE SECURITY (THEFT WARNING) SYSTEM .180
Component Parts and Harness Connector Location .180
System Description .............................................. .182
DESCRIPTION ................................................. .182
POWER SUPPLY ............................................. .183
INITIAL CONDITION TO ACTIVATE THE SYS-
TEM .................................................................. .183
VEHICLE SECURITY SYSTEM ALARM OPER-
ATION ............................................................... .184
VEHICLE SECURITY SYSTEM DEACTIVATION .184
PANIC ALARM OPERATION ........................... .184
CAN Communication System Description ........... .184
CAN Communication Unit .................................... .184
Schematic ............................................................ .185
Wiring Diagram — VEHSEC — ........................... .186
Terminals and Reference Value for BCM ............ .191
Terminals and Reference Value for IPDM E/R .... .192
CONSULT-II Function (BCM) .............................. .192
CONSULT-II START PROCEDURE ................. .192
CONSULT-II APPLICATION ITEM ................... .192
Trouble Diagnosis ................................................ .194
WORK FLOW ................................................... .194
Preliminary Check ............................................... .195
Trouble Diagnosis Symptom Chart ...................... .196
Diagnostic Procedure 1 ....................................... .197
1 – 1 DOOR SWITCH CHECK ......................... .197
1 – 2 HOOD SWITCH CHECK ......................... .199
1 – 3 BACK DOOR SWITCH CHECK .............. .201
Diagnostic Procedure 2 ....................................... .203
SECURITY INDICATOR LAMP CHECK .......... .203
Diagnostic Procedure 3 ....................................... .204
FRONT DOOR KEY CYLINDER SWITCH
CHECK ............................................................. .204
Diagnostic Procedure 4 ....................................... .204
VEHICLE SECURITY HORN ALARM CHECK . 204
Diagnostic Procedure 5 ....................................... .204
VEHICLE SECURITY HEADLAMP ALARM
CHECK ............................................................. .204
Diagnostic Procedure 6 ....................................... .204
DOOR LOCK AND UNLOCK SWITCH CHECK .204
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-
NATS) ..................................................................... .205
Component Parts and Harness Connector Location .205
System Description .............................................. .206
DESCRIPTION ................................................. .206
SECURITY INDICATOR ................................... .206
System Composition ............................................ .207
ECM Re-Communicating Function ...................... .207

BL-4Revision: 2006 December 2006 FX35/FX45 Wiring Diagram – NATS – ....................................
.208
MODELS WITH INTELLIGENT KEY SYSTEM . 208
MODELS WITHOUT INTELLIGENT KEY SYS-
TEM .................................................................. .210
Terminals and Reference Value for Steering Lock
Unit/with Intelligent Key System .......................... .211
Terminals and Reference Value for Intelligent Key
Unit/with Intelligent Key System .......................... .211
Terminals and Reference Value for BCM ............. .212
CONSULT-II ......................................................... .213
CONSULT-II INSPECTION PROCEDURE ....... .213
CONSULT-II DIAGNOSTIC TEST MODE FUNC-
TION ................................................................. .214
HOW TO READ SELF-DIAGNOSTIC RESULTS .214
NATS SELF-DIAGNOSTIC RESULT ITEM
CHART ............................................................. .215
Diagnosis Procedure ........................................... .216
WORK FLOW ................................................... .216
Trouble Diagnosis Symptom Chart ...................... .217
Security Indicator Inspection ............................... .217
Diagnostic Procedure 1 ....................................... .218
Diagnostic Procedure 2 ....................................... .219
Diagnostic Procedure 3 ....................................... .220
Diagnostic Procedure 4 ....................................... .221
Diagnostic Procedure 5 ....................................... .222
Diagnostic Procedure 6 ....................................... .223
Diagnostic Procedure 7 ....................................... .225
Removal and Installation NATS Antenna Amp. ... .226
REMOVAL ........................................................ .226
INSTALLATION ................................................. .226
INTEGRATED HOMELINK TRANSMITTER .......... .227
Wiring Diagram —TRNSCV— ............................. .227
Trouble Diagnoses ............................................... .228
DIAGNOSTIC PROCEDURE ........................... .228
BODY REPAIR ....................................................... .230
Body Exterior Paint Color .................................... .230
Body Component Parts ........................................ .231
UNDERBODY COMPONENT PARTS .............. .231 BODY COMPONENT PARTS ...........................
.233
Corrosion Protection ............................................ .235
DESCRIPTION ................................................. .235
ANTI-CORROSIVE WAX .................................. .236
UNDERCOATING ............................................. .237
STONE GUARD COAT ..................................... .238
Body Sealing ........................................................ .239
DESCRIPTION ................................................. .239
Body Construction ................................................ .242
BODY CONSTRUCTION .................................. .242
Body Alignment .................................................... .243
BODY CENTER MARKS .................................. .243
PANEL PARTS MATCHING MARKS ................ .244
DESCRIPTION ................................................. .245
ENGINE COMPARTMENT ............................... .246
UNDERBODY ................................................... .248
PASSENGER COMPARTMENT ....................... .250
REAR BODY ..................................................... .252
Handling Precautions For Plastics ....................... .254
HANDLING PRECAUTIONS FOR PLASTICS . .254
LOCATION OF PLASTIC PARTS ..................... .255
Precautions In Repairing High Strength Steel ...... .257
HIGH STRENGTH STEEL (HSS) USED IN NIS-
SAN VEHICLES ................................................ .257
Replacement Operations ..................................... .260
DESCRIPTION ................................................. .260
HOODLEDGE ................................................... .263
FRONT SIDE MEMBER ................................... .265
FRONT SIDE MEMBER (PARTIAL REPLACE-
MENT) ............................................................... .267
FRONT PILLAR ................................................ .269
CENTER PILLAR .............................................. .271
OUTER SILL ..................................................... .273
REAR FENDER ................................................ .275
REAR PANEL ................................................... .277
REAR END CROSSMEMBER .......................... .279
REAR FLOOR REAR ........................................ .281
REAR SIDE MEMBER EXTENSION ................ .284

PRECAUTIONS BL-5
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Revision: 2006 December 2006 FX35/FX45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NIS001LF
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions Necessary for Steering Wheel Rotation After Battery DisconnectNIS001LG
NOTE:

This Procedure is applied only to models with Intelligent Key system and NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS).

Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″ LOCK ″ position.

Always use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NVIS/IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-II.
Precautions for WorkNIS001LH

After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check
their operation.

Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.

SQUEAK AND RATTLE TROUBLE DIAGNOSIS BL-9
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Revision: 2006 December 2006 FX35/FX45
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 × 50 mm (1.18 × 1.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15 × 25 mm (0.59 × 0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll The following
materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW(TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit.
Note: Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingNIS001LL
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by apply-
ing felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring har-
ness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you will
not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.

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HOOD
Revision: 2006 December 2006 FX35/FX45
3. Make sure that the hood lock secondary latch is properly engaged with the secondary striker with hood's own weight.
4. Make sure that the hood lock primary latch is securely engaged with the hood striker with hood's own weight by dropping hood
from approx. 200 mm (7.87 in) height.
CAUTION:
Do not drop hood from a height of 300 mm (11.81 in) or
more.
5. Move hood lockup and down until striker smoothly engages the lock when the hood is closed.
6. When pulling the hood opener lever gently, make sure that front end of the hood rises by approximately 20 mm (0.79 in) and that hood striker and hood lock primary latch
is disengaged. Also make sure that hood opener returns to the original position.
7. After adjustment, tighten lock bolts to the specified torque.
CAUTION:
Adjust evenness between hood and each part to the following specification.
Removal and Installation of Hood AssemblyNIS001LO
Hood and head lamp (C–C) : 0.9 ± 1.5 mm (0.035 ± 0.059 in)
Hood and fender (D–D) : 0.1 ± 1.0 mm (0.004 ± 0.04 in)
PIIB1082E
1. Hood assembly 2. Hood front sealing rubber 3. Hood insulator
4. Hood hinge 5. Hood stay 6. Hood lock
7. Bolt 8. Nut
PIIA6016E

HOOD BL-15
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REMOVAL
1. Support the hood striker with a proper material to prevent it from falling.
WARNING:
Body injury may occur if no supporting rod is holding the
hood open when removing the hood stay.
2. Remove the hood stays from the stud balls on the body side.
3. Remove the hinge mounting nuts on the hood to remove the hood assembly.
CAUTION:
Operate with two workers, because of its heavy weight.
INSTALLATION
Install in the reverse order of removal.
Removal and Installation of Hood Lock ControlNIS001LP
REMOVAL
1. Remove the front grill. Refer to EI-22, "Removal and Installation" .
2. Remove the front fender protector (LH). Refer to EI-24, "
Removal and Installation" .
3. Disconnect the hood lock cable from the hood lock, and clip it from the radiator core support upper and hood ledge.
PIIA6058E
1. Hood lock 2. Hood lock cable 3. Clip
4. Hood ledge upper front (LH) 5. Dash lower cross member reinforce (LH)
PIIA6017E

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HOOD
Revision: 2006 December 2006 FX35/FX45
4. Remove instrument driver lower panel. Refer to IP-11, "Removal and Installation" .
5. After the bolt of the case with the air cleaner is disconnected, and it is moved, the cable is pulled.
6. Remove the grommet on the dashboard, and pull the hood lock cable toward the passenger room. CAUTION:
While pulling, be careful not to damage (peeling) the outside of the hood lock cable.
INSTALLATION
1. Pull the hood lock cable through the panel hole to the engine room.
Be careful not to bend the cable too much, keeping the radius
100 mm (3.94 in) or more.
2. Make sure the cable is not offset from the positioning grommet, and push the grommet into the panel hole securely.
3. Apply the sealant to the grommet (at * mark) properly.
4. Install the cable securely to the lock.
5. After installing, check the hood lock adjustment and hood opener operation.
Hood Lock Control InspectionNIS001LQ
CAUTION:
If the hood lock cable is bent or deformed, replace it.
1. Make sure that the hood lock secondary latch is properly engaged with the secondary striker with hood's own weight.
2. Make sure that the hood lock primary latch is securely engaged with the hood striker with hood's own weight by dropping it from
approx. 200 mm (7.87 in) height.
CAUTION:
Do not drop hood from a height of 300 mm (11.81 in) or
more.
3. When pulling hood opener lever gently, make sure that front end of the hood rises by approximately 20 mm (0.79 in) and that hood striker and hood lock primary latch are disengaged. Also make sure that hood
opener returns to the original position.
PIIA0173E
PIIA3552E
PIIB1082E

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RADIATOR CORE SUPPORT
Revision: 2006 December 2006 FX35/FX45
RADIATOR CORE SUPPORTPFP:62500
Removal and InstallationNIS001LR
REMOVAL
1. Remove the front fender protector. Refer to EI-24, "Removal and Installation" .
2. Remove the front bumper. Refer to EI-14, "
Removal and Installation" .
3. Remove the ICC. Refer to ACS-75, "
REMOVAL AND INSTALLATION" .
4. Remove the headlamp. Refer to LT- 3 6 , "
Removal and Installation" .
5. Remove the washer tank. Refer to WW-37, "
Removal and Installation of Washer Tank" .
6. Remove the resonator. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" or EM-177, "AIR CLEANER
AND AIR DUCT" .
7. Remove the power steering oil cooler. Refer to PS-39, "
HYDRAULIC LINE" .
8. Remove the ambient sensor. Refer to AT C - 11 6 , "
Removal and Installation" .
9. Remove the crash zone sensor. Refer to SRS-46, "
Removal and Installation" .
10. Remove the horn connector, cooling fan connector and harness clip.
11. Remove the hood lock and disconnect hood lock control cable. Refer to BL-15, "
Removal and Installation
of Hood Lock Control" .
12. Remove the reservoir tank. Refer to CO-41, "
Removal and Installation" or CO-14, "Removal and Installa-
tion" .
13. Remove mounting blots and remove radiator core support. Remove mounting bolts with power tool.
1. Radiator core support assembly 2. Bolt 3. Bolt
4. Horn (High) 5. Air guide (RH) 6. Cooling fan
7. Air guide (LH) 8. Horn (Low)
PIIA6018E