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G210B01A-AAT Checking the Battery Keep the battery clean. Any evidence of corrosion around the battery postsor terminals should be removed using a solution of household baking soda and warm water. After the battery ter-minals are dry, cover them with a light coating of grease.
Keep batteries out of the reach of children because batteries contain highly cor- rosive SULFURIC ACID. Donot allow battery acid to con- tact your skin, eyes, cloth- ing or paint finish.If any electrolyte gets into your eyes, flush your eyes with clean water for at least15 minutes and get immedi- ate medical attention. If pos- sible, continue to applywater with a sponge or cloth until medical attention is re- ceived.If electrolyte gets on your skin, thoroughly wash the contacted area.If you feel a pain or a burn- ing sensation, get medical attention immediately.Wear eye protection when charging or working near a battery.Always provide ventilation when working in an en- closed space.
WARNING: Always read the following instructions carefully when handling a battery.Keep lighted cigarettes and all other flames or sparks away from the battery.Hydrogen, which is a highly combustible gas, is always present in battery cells andmay explode if ignited.!
o When lifting a plastic-cased bat- tery, excessive pressure on the case may cause battery acid to leak, resulting in personal injury. Lift with a battery carrier or withyour hands on opposite corners.
o Never attempt to charge the bat-
tery when the battery cables areconnected.
o The electrical ignition system
works with high voltage.Never touch these components with the engine running or the ignition switched on.
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32POWER STEERING FLUID LEVEL
G230A03A-GAT The power steering fluid level should be checked regularly. To check the power steering fluid level, be sure the ignition is "OFF", thencheck to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings on the fluidreservoir. NOTE: Grinding noise from the power steer- ing pump may be heard immediatelyafter the engine is started in extremely cold conditions (below - 20°C). If the noise stops during warm up, there isno abnormal function in the system. HLC5006
CHECKING ELECTRIC COOLING FANS
!
G220B01A-AAT Checking Engine Cooling Fan The engine cooling fan should come on automatically if the engine coolant tem-perature is high. G220C01TB-GAT Checking Condenser Cooling Fan When the air conditioning is in opera- tion, the condenser cooling fan comes on automatically to be controlled by
ECU.
G220A01A-AAT
WARNING:
The cooling fan is controlled by en-gine coolant temperature and may sometimes operate even when the engine is not running. Use extremecaution when working near the blades of the cooling fan, so that you are not injured by a rotating fanblade. As the engine coolant temper- ature decreases the fan will automat- ically shut off. This is a normal con-dition.
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33REMOVAL OF WATER FROM THE FUEL FILTER
1. Loosen the drain plug at the bottom
of the fuel filter.
2. Tighten the drain plug when water no longer comes out.
3. Check to be sure that the warning
lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started.If in doubt, consult your nearest authorized HYUNDAI dealer.
NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by an authorized Hyundai dealer.
G300B01A G300A01A
G240A01A-AAT POWER STEERING HOSES It is suggested that you check the power steering hose connections forfluid leakage at regular intervals. The power steering hoses should be re- placed if there is severe surface crack-ing, scuffing or worn spots. Deteriora- tion of the hose could cause prema- ture failure. G300A02B-GAT (DIESEL ENGINE) If the fuel filter warning light illuminates during driving, it indicates that waterhas accumulated in the fuel filter. If this occurs, remove the water as described below.
It is due to a power steering fluidcharacteristic in extremely cold con-ditions. Recommended Fluid Use PSF-3 type fluid NOTE: Do not start the engine when the power steering oil reservoir is empty.
!WARNING:
Be sure to carefully wipe away any water drained out in this manner, because the fuel mixed in the water might be ignited and result in a fire.
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6 DO-IT-YOURSELF MAINTENANCE
34HEADLIGHT AIMING ADJUSTMENT
5. Open the hood.
6. Draw the vertical line (through the
center of each headlight beam pat-tern) and the horizontal line (throughthe center of each headlight beam pattern) on the aiming screen. And then, draw a horizontal parallel line at 30 mm (1.18 in.) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillipsscrewdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low
beam to each vertical line with aphillips screwdriver - HORIZONTAL AIMING. G290A01A
Horizontal Aiming
Vertical Aiming
If the vehicle has had front body repair and the headlight assembly has beenreplaced, an headlight aiming should be checked using an aiming screen as shown in the illustration. Turn on theheadlight switch. (Low Beam Position)
1. Adjust headlights so that main axisof light is parallel to center line of the body and is aligned with point "P" shown in the illustration.
2. Dotted lines in the illustration show the center of headlights.
G290B03A-GAT Adjustment After Headlight As- sembly Replacement
G290A03A-GAT Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct
pressure.
2. Place the vehicle on level ground
and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 3,000 mm (118 in.) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant,engine oil and fuel, and spare tire,jack, and tools). Have the driver or equivalent weight placed in driver's seat.
4. Clean the head lights lenses and turn on the headlight (low beam). G290B01B
LW
H
H Cut-off line
Ground line
"P"
Horizontal line
Vertical line30 mm
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35REPLACEMENT OF LIGHT BULBS
HLC5033
G270A03A-GAT Headlight Bulb
1. Allow the bulb to cool. Wear eye
protection.
2. Open the engine hood.
3. Always grasp the bulb by its plastic
base, avoid touching the glass.
SPECIFICATIONS: "H" Horizontal center line of headlights from ground.Gasoline Engine: 656 mm (25.8 in.) Diesel Engine: 664 mm (26.1 in.) "W" Distance between each headlight center.Gasoline Engine/Diesel Engine : 1,078 mm (42.4 in.) "L" Distance between the headlights and the wall that the lights are testedagainst. : 3,000 mm (118 in.). G260A02A-AAT Before attempting to replace a light bulb, be sure the switch is turned to the "OFF" position. The next paragraph shows how to reachthe light bulbs so they may be changed. Be sure to replace the burned-out bulb with one of the same number and watt-age rating. See page 6-41 for the wattage descrip- tions.
CAUTION:
Keep the lamps out of contact with petroleum products, such as oil, gasoline, etc.
!
4. Using a spanner, remove the head-light assembly mounting bolts.
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36
8. Remove the protective cap from the
replacement bulb and install the new bulb by matching the plastic base with the headlight hole. Reattach the bulb spring and install the dust cover.Reconnect the power cord.
9. Use the protective cap and carton to
dispose of the old bulb.
10.Check for proper headlight aim.
6. Remove the dust cover. HLC5011
HLC5009
HLC5034-1
5. Disconnect the power cord from the bulb base in the back of the head-light. 7. Push the bulb spring to remove the
headlight bulb. HLC5010
G270A03O
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37
!
G270D01A-GAT Rear Combination Light
G270D01A
G270B01A-GAT Front Turn Signal light / Position Light
1. Disconnect the power cord from the
bulb. HLC5034 HLC50122. To replace the front turn signal light
(1) or position light (2), take it out from the bulb holder by turning it counterclockwise.
3. Install the new bulb.
4 Door
(1)
(2)
WARNING:
The halogen bulb contains gas un- der pressure and if impacted couldshatter, resulting in flying fragments. Always wear eye protection when servicing the bulb. Protect the bulbagainst abrasions or scratches and against liquids when lighted. Turn the bulb on only when installed in aheadlight. Replace the headlight if damaged or cracked. Keep the bulb out of the reach of children and dis- pose of the used bulb with care.
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38
1. Open the trunk lid/tail gate.
2. Remove the mounting screws of the
rear combination light as shown witha phillips screwdriver. 3. To replace the rear combination light
(stop/tail light, turn signal light or back-up light), take it out from the bulb holder by turning it counter- clockwise.
(1) Turn Signal Light(2) Stop/Tail Light (3) Back-up Light
4. Install the new bulb. (1)
(2)
(3) G270C01TB-GAT Luggage Compartment Light (If Installed)
HLC5014
1. Remove the cover with a flat-head screwdriver.
2. Disconnect the power cord. HTB283
3/5 Door
4 Door
HLC5015
G270D02A HLC5016
4 Door 3/5 Door
(2)
(1)
(3) 3/5 Door