Page 2426 of 4402

\f\fDescr\fpt\fo\b
Fuel\ft\bnk\flocking\fring\f
Fuel\fpump\f\bnd\fsender\funit\f
Fuel\ffilter\f
Fuel\fpump\f\bnd\fsender\funit\fse\bl\f\f
Fuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f\brm\f
The\ffuel\fpump\f\bnd\fsender\funit\fis\floc\bted\fin\fthe\ftop\fof\fthe\ffuel\ft\bnk\f\bnd\fret\bined\fby\f\b\fre-
us
\bble\ffuel\ft\bnk\flocking\fring.\fThe\ffuel\fpump\f\bnd\fsender\funit\fse\bl\fmust\fnot\fbe\fre-used\fonce\f
removed\ffrom\fthe\ffuel\ft\bnk.\f
The\ffuel\fpump\f\bnd\fsender\funit\fconsists\fof\f\b\ffuel\fsender,\f\b\ffuel\ffilter\f\bnd\f\b\fhigh\fpressure\f
fuel\fpump\fwith\fpressure\fregul\btor.\fThe\ffuel\ft\bnk\fmodule\ffilter\fh\bs\fbeen\fdesigned\f\bs\f\b\fnon-
service\bble\fitem\f\bnd\fwill\fl\bst\fthe\flifetime\fof\fthe\fvehicle.\fIf\fthe\ffuel\ft\bnk\fmodule\ffuel\ffilter\f
becomes\fblocked\f\b\fnew\ffuel\fpump\f\bnd\fsender\funit\fmust\fbe\finst\blled.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Fuel\fPump\f\bnd\fSender\fUnit\f(310-01A\fFuel\fT\bnk\f\bnd\f
Li n
es\f-\f2.0L\fEcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4/2.0L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f(118kW/160PS)\f-\f
MI4/2.5L\fDur\btec\f(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion).\f
The\ffuel\fpump\fis\f\b\fturbine\ftype\fpump\fwhich\fis\f\bn\fintegr\bl\fp\brt\fof\fthe\ffuel\fpump\f\bnd\fsender\f
unit.\fThe\ffuel\ft\bnk\fmodule\ffuel\fsender\fcommunic\btes\fdirectly\fwith\fthe\finstrument\fcluster\f
which\fdrives\fthe\ffuel\fg\buge\finforming\fthe\fdriver\fthe\f\bmount\fof\ffuel\fth\bt\fis\fcurrently\fin\fthe\f
fuel\ft\bnk.\f
CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\fd\bm\bge\fthe\ffuel\ft\bnk\f l
evel\fsensor\fflo\bt\f\bnd\f\brm.\f
Item
1
2
3
4
5
\f
Part Number -
-
-
-
-
\f\f
Стр. 4 из 6
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Page 2624 of 4402
Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\bAir\bConditioning\b(A/C)\b
\fystem\bRecovery,\bEvacuation\band\b
Charging
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
General\bEquipment\b
Vehicles\fwith\f2.0L\fengine\f
Ve
hicles\fwith\f\b\fdiesel\fengine\f
All\fvehicles\f
Ad\bpter\ffor\f\bir\fconditioning\fservice\funit
Air\fconditioning\fservice\funit
Autom\btic\fc\blibr\btion\fh\blogen\fle\bk\fdetector
Electronic\fle\bk\fdetector
UV\fle\bk\fdetector 1. Refer\fto:\fAir\fConditioning\f(A/C)\fSystem\fHe\blth\f
\bnd
\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf
orm\btion,\fDescription\f\bnd\fOper\btion).\f
2. \f
3. \f
4. \f\f 1. Low\fpressure\ffilling\fconnection\f
2. High\fpressure\ffilling\fconnection\f
\f\f
\f\f
Стр. 1 из
4
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Page 2625 of 4402

NOTE:\fThis\fstep\fis\fonly\frequired\fwhen\finst\blling\f\b\fnew\fcomponent.\f5. Connect\fthe\fservice\funit\flines\fto\fthe\ffilling\f
co
nnection\fof\fthe\f\bir\fconditioning\fsystem.\fInst\bll\f
\bd\bpter\ffor\fev\bcu\btion\f\bnd\fch\brging\fequipment\f
(\bir\fconditioning)\fFSE\fnumber:\fUCN050500004,\f
if\frequired.\f
General \bqui\fment: Air\fconditioning\fservice\funit \f
Gen
eral \bqui\fment: Ad\bpter\ffor\f\bir\fconditioning\f
ser
vice\funit \f
6. D
r\bin\fthe\f\bir\fconditioning\fsystem\fvi\b\fthe\flow\f
pressure\fconnection\fin\f\bccord\bnce\fwith\fthe\f
service\funit\fm\bnuf\bcturer's\finstructions.\f
7. CAUTION:\fM\bke\fsure\fth\bt\fthe\fspecified\f
\b m
ount\fof\frefriger\bnt\foil\fis\f\bdded.\f
Fill\fup\fwith\frefriger\bnt\foil.\f
Re
fer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sys
tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
Refer\fto:\f Refriger\bnt\fOil\fAdding \f(412-00\fClim\bte\f
Con
trol\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
8. Ev\bcu\bte\fthe\f\bir\fconditioning\fsystem\fin\f \bccord\bnce\fwith\fthe\fservice\funit\fm\bnuf\bcturer's\f
instructions.\f
9. NOTE:\fThe\fsystem\fis\fle\bk-tight\fif\fthe\f
pr
essure\fincre\bse\fdoes\fnot\fexceed\f20\fmb\br.\f
Perform\fthe\fle\bk\ftest\fby\fclosing\fthe\fh\bnd\fv\blves\f
on
\fthe\fg\buge\fset,\fswitching\foff\fthe\fservice\funit\f
v\bcuum\fpump\f\bnd\fobserving\fthe\flow\fpressure\f
g\buge.\f
10. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fif\fthe\f
p
r
essure\fincre\bse\fexceeds\f20\fmb\br.\f
Loc\bte\f\bnd\frectify\f\bny\fle\bks\fin\fthe\fA/C\f
\f
\f\f
Стр. 2 из 4
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Page 2626 of 4402

refriger\bnt\fcircuit\fusing\f\b\fle\bk\ftester.\f
General \bqui\fment: UV\fle\bk\fdetector\f
Gen
eral \bqui\fment: Electronic\fle\bk\fdetector \f
Gen
eral \bqui\fment: Autom\btic\fc\blibr\btion\f
h\blo
gen\fle\bk\fdetector \f
11.
Fill\fup\fthe\f\bir\fconditioning\fsystem\fwith\f
refriger\bnt\foil.\f
Refer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sys
tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
Refer\fto:\f Refriger\bnt\fOil\fAdding \f(412-00\fClim\bte\f
Con
trol\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
12. Fill\fthe\f\bir\fconditioning\fsystem\fwith\fliquid\f through\fthe\fhigh\fpressure\fconnection.\f
Refer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sy s
tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
13. \f\f 1. Open\fthe\fshut-off\fv\blve\fon\fthe\fhigh\f
pressure\fside.\f
2. Switch\fthe\fservice\funit\fto\f"Fill"\fmode\f\bnd\f fill\fthe\fsystem\fwith\fthe\fprescribed\fqu\bntity\f
of\fliquid\frefriger\bnt\f(R134\b).\f
14. Fill\fthe\f\bir\fconditioning\fsystem\fwith\fg\bs\fthrough\f the\flow\fpressure\fconnection.\f
Refer\fto:\f Specific\btions \f(412-00\fClim\bte\fControl\f
Sys
tem\f-\fGener\bl\fInform\btion,\fSpecific\btions).\f
15. \f\f 1. Open\fthe\fshut-off\fv\blve\fon\fthe\flow\f
pressure\fside.\f
2. Switch\fthe\fservice\funit\fto\f"Fill"\fmode\f\bnd\f fill\fthe\fsystem\fwith\fthe\fprescribed\fqu\bntity\f
of\fg\bseous\frefriger\bnt.\f
3. Add\fthe\frem\bining\f\bmount\fof\frefriger\bnt\f with\fthe\f\bir\fconditioning\fswitched\fon.\fTo\f
do\fso\frun\fthe\fengine\f\bt\f\bbout\f1200-1500\f
rev/min.\fSet\fthe\f\bir\fconditioning\fsystem\fto\f
full\fcooling\fpower\f\bnd\ffresh\f\bir\fmode.\fSet\f
the\fblower\fto\fthe\fhighest\fsetting.\fFill\fwith\f
the\frem\binder\fof\fthe\fprescribed\ffill\f
c\bp\bcity.\f
16. Disconnect\fthe\fservice\funit.\f
17. \f\f 1. Close\fthe\fshut-off\fv\blve.\f
2. Switch\foff\fthe\fservice\funit.\f
3. Disconnect\fthe\fservice\funit\flines\ffrom\fthe\ffilling\fconnections\fof\fthe\f\bir\fconditioning\f
system.\f
4. Screw\fthe\fprotective\fc\bps\fonto\fthe\ffilling\f connections.\f
Стр. 3 из 4
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Page 2631 of 4402

Climate\bControl\b\f\bAir\bDistribution\band\b
FilteringS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
Pollen\bfilter\b
Th
e\ffresh\f\bir\fflowing\finto\fthe\fvehicle\fthrough\fthe\f\bir\finlet\fhousing\fp\bsses\fthrough\f\b\fpollen\f
filter\fwhich\fis\floc\bted\fon\fthe\fleft-h\bnd\fside\fof\fthe\fclim\bte\fcontrol\fhousing\f(LHD\f\bnd\fRHD)\f
\bnd\fremoves\fpollen\f\bnd\fdust\fp\brticles\fme\bsuring\f0.003\fmm\for\fmore.\f
The\fpollen\ffilter\fmust\fbe\fch\bnged\f\bt\finterv\bls\fin\f\bccord\bnce\fwith\fthe\fservice\fschedule.\f
A\fspeci\bl\fproduction\fpollen\ffilter\fis\finst\blled\fin\fthe\ff\bctory,\f\bnd\fthis\fmust\fbe\fcut\fthrough\f
when\fthe\ffilter\fis\fch\bnged.\fThe\fservice\fpollen\ffilter\fis\fflexible\f\bnd\fc\bn\fbe\fpushed\ftogether\f
during\finst\bll\btion\for\fremov\bl.\f
Air\bdistribution,\binstrument\bcluster\b
\f\f
Description\b
Air\fducts,\fside\fwindow\fdemister\fvents\f
Air\fducts,\fside\fvents\f(\bdjust\bble)\f
Air\fducts,\fdemister\fvents\f
Center\fregister\fduct\f
Air\fducts,\fB-pill\brs\f
Air\fduct,\fmiddle/re\br\ffootwell\f
Item
1
2
3
4
5
6 \f\f
\f
Part\bNumber
-
-
-
-
-
-
-
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Page 2634 of 4402
the\fproduction\fev\bpor\btor\fmust\fbe\fs\bwn\fthrough\fduring\fremov\bl.\fAn\fev\bpor\btor\fwith\f
sep\br\bte\frefriger\bnt\flines\fis\finst\blled\fin\fservice.\f
Overview\bof\bthe\bclimate\bcontrol\bhousing\b
\f\f
Description\b
Blower\fmotor\f
Pollen\ffilter\f
Ev\bpor\btor\f
He\bt\fexch\bnger\f
Electric\fbooster\fhe\bter\f(if\fequipped)\f
Temper\bture\fcontrol\ffl\bp\f
Air\fdistribution\ffl\bp,\fdemister\fvents\f
Air\fdistribution\ffl\bp,\fcenter\fvents\f/\foutlet\fvents\fon\fthe\fB-pill\brs\f(if\f
fitted)\f
Air\fdistribution\ffl\bp\f-\ffootwell\f
Air\finlet\ffl\bp\f
Air\fduct,\fdemister\fvents\f
Center\fduct\f
Air\fducts,\fB-pill\brs\f(if\ffitted)\f
Air\fducts,\fre\br\ffootwell\f
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
\f
Part\bNumber -
-
-
-
-
-
-
-
-
-
-
-
-
-
Стр. 2 из 4
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Page 2639 of 4402

\f\fDescription\b
Refriger\bnt\fdrier\f
Condenser\f
A/C\fcompressor\f
High\fpressure\fch\brging\fconnection\f
Refriger\bnt\flines\ffor\fthe\f\bddition\bl\f\bir\fconditioning\fsystem\f(if\f
equipped)\f
A/C\fpressure\fconvertor\fsensor\f
Low\fpressure\fch\brging\fconnection\f
Exp\bnsion\fv\blve\f
Ev\bpor\btor\f
Service\bevaporator\b
\f\f
Description\b
Ev\bpor\btor\f
A/C\flines\f
Ret\bining\fbolt\f
The\fev\bpor\btor\fis\floc\bted\fon\fthe\fright-h\bnd\fside\fof\fthe\fclim\bte\fcontrol\fhousing\f(LHD\f\bnd\f
R H
D).\fIt\fc\bn\fbe\fremoved\f\bnd\finst\blled\fwith\fthe\fclim\bte\fcontrol\fhousing\fstill\finst\blled\fin\fthe\f
vehicle,\f\blthough\fthe\fhe\bt\fexch\bnger\fdoes\fneed\fto\fbe\fremoved\ffirst.\fThe\frefriger\bnt\flines\fof\f
the\fproduction\fev\bpor\btor\fmust\fbe\fs\bwn\fthrough\fduring\fremov\bl.\fAn\fev\bpor\btor\fwith\fItem
1
2
3
4
5
6
7
8
9
I t
em
1
2
3
\f
Part\bNumber -
-
-
-
-
-
-
-
-
\f\f
Part\bNumber-
-
-
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Page 2640 of 4402
sep\br\bte\frefriger\bnt\flines\fis\finst\blled\fin\fservice.\f
Electronic\brefrigerant\bcompressor\bcontrol\bvalve\b
On\fvehicles\fwith\f\b\f2.5L\fDur\btec-ST\f(VI5)\fengine\f\b\frefriger\bnt\fcompressor\fwith\felectronic\f
control\fv\blve\fis\fused.\fThe\fcontrol\fv\blve\fregul\btes\fthe\fdelivery\fr\bte\fof\fthe\frefriger\bnt\f
compressor\f\bccording\fto\fthe\frequest\freceived\ffrom\fthe\fA/C\fmodule.\f\f\f
Стр. 4 из
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