Therefore\fmove\fthe\fselector\flever\fthrough\f\bll\fpositions\f\bnd\fin\fdoing\fso\fcheck\fit\ffor\fe\bse\fof\f
movement.\fIf\fthere\fis\fdifficulty\fin\fmovement,\fdet\bch\fthe\fc\bble\ffrom\fthe\ftr\bnsmission\f\bnd\f
move\fthe\flever\f\bg\bin,\fto\fdetermine\fwhether\fthe\fstiffness\fis\fc\bused\fby\fthe\ftr\bnsmission\for\f
the\fc\bble.\f
Sele\btor lever positio\f a\fd sele\btor lever display
This\ftest\fis\fpossible\fwith\fthe\fvehicle\fst\btion\bry\f\bnd\fthe\fengine\frunning,\f\bnd\fwhile\fdriving.\f
Whe
n\fmoving\fthrough\fthe\fselector\flever\fpositions,\fcomp\bre\fthe\fposition\fselected\fwith\fthe\f
displ\by\fin\fthe\finstrument\fcluster.\f
For\f\bdjustment\fwork\f\f
REFER\fto:\f Selector\fLever\fC\bble\fAdjustment \f(307-05\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f
Ext
ern\bl\fControls\f-\fVehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\fAWF21,\fGener\bl\f
Procedures).\f
Test for fluid leaks
CAUTIONS:\f
On
ly\fuse\fthe\f\butom\btic\ftr\bnsmission\ffluid\f\bpproved\fby\fFord.\f
Do\fnot\fuse\f\b\fpressure\fw\bsher\for\fste\bm\fcle\bner\fne\br\f\bny\felectric\bl\fconnector.\f
NOTE:\fRefer\fto\fthe\fservice\finstructions\ffor\fthe\ffrequency\fof\fch\bnging\fthe\f\butom\btic\f
tr\bnsmission\ffluid.\f
NOTE:\fC\breful\floc\btion\fof\fthe\fsource\fof\fle\bks\fc\bn\f\bvoid\funnecess\bry\for\fexpensive\frep\birs.\f
Thoroughly\fcle\bn\fthe\ftr\bnsmission,\fengine\f\bnd\fsurrounding\f\bre\b.\fDepending\fon\fthe\fseverity\f
of\fthe\fle\bk,\f\b\fshort\for\flonger\fro\bd\ftest\fshould\fbe\fperformed.\fIt\fc\bn\f\blso\fbe\fuseful\fto\flook\f
for\fle\bks\fwith\fthe\fvehicle\fon\fthe\flifting\fpl\btform\f\bnd\fthe\fengine\fidling.\fCheck\fth\bt\fthe\ffluid\f
which\fh\bs\fle\bked\fout\fis\fre\blly\ftr\bnsmission\ffluid,\f\bnd\fnot\fengine\foil.\f
Tra\fsmissio\f fluid level \bhe\bk
It\fis\fnot\fpossible\fto\fcheck\fthe\flevel\fof\fthe\ftr\bnsmission\ffluid\fvisu\blly,\fbec\buse\fthere\fis\fno\f
di
pstick.\fIf\fthere\fis\f\b\fconcern,\fthe\ftr\bnsmission\ffluid\flevel\fmust\fbe\fchecked.\f
If\fit\fis\fnecess\bry\fto\fcheck\fthe\ftr\bnsmission\ffluid\flevel,\fthe\ffluid\fmust\fbe\fdr\bined\f\bnd\frefilled,\f
REFER\fto:\f(307-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-Speed\fAutom\btic\f
Tr\bns\bxle\f-\fAWF21)\f\f
Tr\bnsmission\fFluid\fLevel\fCheck \f(
Gener\bl\fProcedures),\f
Tr\bnsmission\fFluid\fDr\bin\f\bnd\fRefill \f(Gener\bl\fProcedures).\f
Fluid quality \bhe\bk
NOTE:\fDirty\for\foverhe\bted\ftr\bnsmission\ffluid\fc\bn\fc\buse\fimp\birment.\fThe\fqu\blity\fof\fthe\f
tr
\bnsmission\ffluid\fshould\ftherefore\fbe\ftested\fif\fthere\fis\f\b\fconcern.\f
Check\fthe\f\butom\btic\ftr\bnsmission\ffluid\ffor\fcont\bmin\bti
on\f\bnd\fsmell.\fIf\fthere\f\bre\fsigns\fof\f
cont\bmin\btion,\f\b\ftest\f\bmount\fmust\fbe\fdr\bined\foff\fthrough\f\b\fp\bper\ffilter\f\bnd\fchecked.\fIf\fthe\f
\butom\btic\ftr\bnsmission\ffluid\fsmells\fburnt,\fthis\findic\btes\foverhe\bting.\f
Modifi\batio\fs/retrofitti\fg/tu\fi\fg
Addition\bl\f\bfterm\brket\fsystems\f(e.g.\f\bir\fconditioning,\fc\br\ftelephone,\fcruise\fcontrol,\fetc.\f
et
c.)\fwhich\f\bre\fnot\f\bpproved\fby\fFord,\for\fwhich\fh\bve\fbeen\funprofession\blly\finst\blled,\f\bnd\f
\blso\fchip\f\bnd\fengine\ftuning,\fc\bn\fh\bve\f\bn\feffect\fon\fthe\fengine\f\bnd\ftr\bnsmission\f
m\bn\bgement\f\bnd\fle\bd\fto\ff\bults.\f
Diag\fosti\bs
Electric\bl\ff\bults\fwhich\f\bppe\br,\feven\fonly\fmoment\brily,\fwhen\fthe\fignition\fis\fswitched\fon,\fwill\f
be\fstored\fin\fthe\ff\bult\fmemory\fof\fthe\frelev\bnt\fcontrol\funit\f\bnd\fm\by\fh\bve\feffects\fon\fthe\f
control\fsystem.\fLoose\fconnections\f\bnd\ffuses\for\fconnectors\fwhich\fh\bve\fbeen\fremoved\for\f
disconnected\ffor\ftesting\fpurposes\f\bll\fcount\f\bs\felectric\bl\ff\bults.\f
In\forder\ffor\fthe\fdi\bgnosis\fof\fthe\f\butom\btic\ftr\bnsmission\fto\fbe\fme\bningful,\f\bll\fother\fsystems\f
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http://vnx.su
All\fvehicles\f
15.
CAUTIONS:\f
Us
e\flint\ffree\fcloth.\f
The\fservice\freminder\findic\btor\f(SRI)\f
fl\bshes\fif\fone\fof\fthe\fservice\fp\br\bmeters\fh\bs\f
not\fbeen\fprogr\bmmed.\f
Adjust\fthe\foil\flevel\fin\fthe\f\butom\btic\ftr\bnsmission\f
i f
\fnecess\bry.\f
Refer\fto:\f Tr\bnsmission\fFluid\fDr\bin\f\bnd\fRefill \f
(30
7-01\fAutom\btic\fTr\bnsmission/Tr\bns\bxle\f-\f
Vehicles\fWith:\f6-Speed\fAutom\btic\fTr\bns\bxle\f-\f
AWF21,\fGener\bl\fProcedures).\f
Material: Autom\btic\fTr\bnsmission\fOil\fE-AW\f
(WS
S-M2C924-A\f/\f4U7J-M2C924-AA) \f
16. \f
17. Stop\fthe\fengine.\f
18. Disconnect\fthe\fdi\bgnostic\ftester.\f
General \bqui\fment: Ford\fdi\bgnostic\fequipment \f
\f\f
\f\f
Стр. 3 из
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TEST CONDITIONSDETAILS/RESULTS/ACTIONS
E1: CHECK THE TRANSMISSION AT IDLING A)
Ignition\fswitch\fin\fposition\fIII.\f1
St\brt\fthe\fengine.\f2
Depress\fthe\fclutch\fped\bl\ffully.\f3
Is\fthe\fnoise\f\bpp\brent\fwhen\fthe\fclutch\fis\foper\bted?\f
Yes GO\fto\fE3 .\f\f
N\f T
here\fis\f\b\fproblem\fwith\fthe\ftr\bns\bxle.\fREFER\fto\f
Symptom\fCh\brt(s).\f
E2: CHECK THE TRANSMISSION AT IDLING B)
1
Are\fthe\fnoises\fcoming\ffrom\fthe\fped\bl\fbox?\f
Yes Go\fto\f"Service\f–\fClutch\fPed\bl".\f
N\f
GO\fto\fE3 .\f\f
E3: TEST CLUTCH RELEASE BEARING
Check\fthe\frele\bse\fbe\bring\ffor\fwe\br\f\bnd\fcorrosion.\f1
Are\fthere\fsigns\fof\fwe\br\for\frust?\f
Yes
INSTALL\f\b\fnew\fclutch\frele\bse\fbe\bring.\f
N\f
CHECK\fthe\fcr\bnksh\bft\ffor\fexcessive\fend\fflo\bt.Are\f
there\fstill\fnoises? GO\fto\fE5.\f\f
E4: ENGINE SELECTION – DIESEL ENGINES
1
Does\fthe\fengine\fh\bve\f\b\f1.8L\fdiesel\fengine\for\f\b\f2.0L\f
diesel\fengine?\f
Yes
Vehicles\fwith\f\b\f1.8L\fdiesel\fengine GO\fto\fE5
.\fVehicles\f
with\f\b\f2.0L\fdiesel\fengineGO\fto\fE13.\f\f
N\f GO
\fto\fE22 .\f\f
E5: CHECK THE ROTATION OF THE SECONDARY MASS OF THE DUAL MASS FLYWHEEL
CAUTIONS:\f
Do\fnot\frework\for\fm\bchine\fthe\fdu\bl\fm\bss\f
flywheel\fif\fit\fis\fdistorted.\f
Do\fnot\fcle\bn\fthe\fdu\bl\fm\bss\fflywheel\fwith\f\bny\f
kind\fof\fliquid.\fUse\fonly\f\b\fdry\fcloth\fto\fcle\bn\fthe\f
flywheel.\f
Do\fnot\fcle\bn\fthe\fg\bp\fbetween\fthe\fprim\bry\f\bnd\f
second\bry\fm\bss.\fOnly\fcle\bn\fthe\fbolt\fconnection\f
surf\bce\f\bnd\fthe\fclutch\fsurf\bce.\f
NOTE:\fDiscolor\btion\fis\fnot\f\b\fre\bson\fin\fitself\fto\f
repl\bce\fthe\fdu\bl\fm\bss\fflywheel.\f Remove\fthe\fclutch\fdisc\f\bnd\fclutch\fpressure\fpl\bte.\f
1
C\bn\fthe\fsecond\bry\fm\bss\fbe\fturned\ffreely\fby\fmore\fth\bn\f
15\fteeth?\f
Yes INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f GO\fto\fE8 .\f\f
\f\f
Стр. 11 из 20
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http://vnx.su
5th/6th\fge\br\fsynchronizer\fclutch\fselector\ffork\f
4th/6th\fge\br\fge\brwheel\f
All\fdriving\fge\br\fwheels\fof\fthe\ftr\bnsmission\f\bre\floc\bted\fon\fthe\finput\fsh\bft.\f
Th
e\finput\fsh\bft\fis\f\b\fsolid\fsh\bft\f\bnd\fruns\fon\fone\fb\bll\fbe\bring\f\bnd\fone\froller\fbe\bring.\f
Bec\buse\fof\fthis\fmounting\fthe\finput\fsh\bfts\fruns\fwithout\fprelo\bd\f\bnd\ftherefore\fneeds\fno\f
\bdjusting\fshims.\f
The\finput\fsh\bft\fse\bl\fne\brest\fthe\fclutch\fis\fpressed\finto\fthe\fclutch\fhousing.\f
Input shaft
\f\f
Desc\bipti\fn
Clutch\fhousing\froller\fbe\bring\f
1st\fge\br\f
2nd\fge\br\f
5th\fge\br\f
3rd\fge\br\f
Input\fsh\bft\fb\bll\fbe\bring\fholder\f
Be\bring\fret\bining\fbolt\f
4th/6th\fge\br\fwheel\f
Input shaft
The\fge\br\fwheels\ffor\f1st\f\bnd\f2nd\fge\br\f\bre\f\bn\fintegr\bl\fp\brt\fof\fthe\finput\fsh\bft.\fThe\fge\brwheels\f
for\f3rd\f\bnd\f5th\fge\brs\f\bnd\fthe\fge\brwheel\ffor\f4th/6th\fge\br\f\bre\fpressed\fon.\f
Bec\buse\fof\fthe\fhigh\fforce\fused\fto\fpress\fon\fthe\fcomponents,\fthe\fge\br\fwheels\fc\bnnot\fbe\f
pressed\foff\fin\fservice.\fA\ff\bulty\finput\fsh\bft\fc\bn\fonly\fbe\frepl\bced\f\bs\f\b\fcomplete\funit.\f
Defective\fbe\brings\fc\bn\fbe\fpressed\foff\f\bnd\fch\bnged.\f
Output shaft 1st/4th gea\b
The\f1st/4th\fge\br\foutput\fsh\bft\fruns\fon\ft\bpered\froller\fbe\brings.\f
This\fbe\bring\f\brr\bngement\frequires\fthe\fsh\bft\fto\fbe\fprelo\bded.\fPle\bse\frefer\fto\fthe\fservice\f
liter\bture\ffor\ffurther\finform\btion\fon\fhow\fto\fme\bsure\fthe\fpre-lo\bd.\f 12
13
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tem 1
2
3
4
5
6
7
8 -
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Pa\bt Numbe\b
-
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3rd\fge\br\fwheel\f
Needle\fbe\bring\f
Stop\fdisc\funit\f
2nd\fge\br\fwheel\f
Needle\fbe\bring\f
Inner\fsynchroniser\fring\f
2nd\fge\br\fsynchronizer\fcone\f
Outer\fsynchronizer\fring\f(2nd\fge\br)\f
Sn\bp\fring\f
1st/2nd\fge\br\fsynchronizer\f
Outer\fsynchronizer\fring\f(1st\fge\br)\f
1st\fge\br\fsynchronizer\fcone\f
Inner\fsynchroniser\fring\f
1st\fge\br\fwheel\f
Needle\fbe\bring\f
Output\fsh\bft\f1st/4th\fge\br\f
Oil\fstor\bge\fring\f(until\f10/2005)\f
Clutch\fhousing\ft\bper\froller\fbe\bring\f
Be\bring\fret\bining\fbolt\f(left-h\bnd\fthre\bd)\f
Output shaft 5th/6th/\beve\bse gea\b
Th
e\f5th/6th/reverse\fge\br\foutput\fsh\bft\fruns\fon\ft\bpered\froller\fbe\brings.\f
This\fbe\bring\f\brr\bngement\frequires\fthe\fsh\bft\fto\fbe\fprelo\bded.\fPle\bse\frefer\fto\fthe\fservice\f
liter\bture\ffor\ffurther\finform\btion\fon\fhow\fto\fme\bsure\fthe\fpre-lo\bd.\f
The\foutput\fpinion\fis\f\bn\fintegr\bl\fp\brt\fof\fthe\fsh\bft.\f
The\f5th/6th\f\bnd\freverse\fge\br\fsynchronizer\f\bssemblies\f\bre\floc\bted\fon\fthe\fsh\bft.\f
The\f5th/6th/reverse\fge\br\foutput\fsh\bft\fis\f\b\fhollow\fsh\bft;\fthe\foil\fis\fsupplied\fto\fthe\fintern\bl\f
oilw\bys\fvi\b\foil\ffunnels.\f
Intern\bl\foil\fp\bss\bges\fprovide\flubric\btion\fto\fthe\fneedle\froller\fbe\brings\f\bnd\fthe\fsynchronizer\f
\bssemblies.\f 12
13
1
4
15
16
17
18
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Стр. 5 из
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http://vnx.su
Be\bring\fret\bining\fbolt\f(left-h\bnd\fthre\bd)\f
Oil funnel and \fil st\f\bage \bing
Un
til\f10/2005\f\bn\foil\fstor\bge\fring\fw\bs\finst\blled\fon\fthe\fclutch\fside\fin\fe\bch\fof\fthe\ftwo\foutput\f
sh\bfts.\f
\f\f
Desc\bipti\fn
Oil\ffunnel\funtil\f10/2005\f
Oil\fstor\bge\fring\funtil\f10/2005\f
Oil\ffunnel\ffrom\f11/2005\f
When\finst\blling\f\b\fnew\foil\ffunnel,\ffrom\f11/2005\fonw\brds,\f\bn\foil\fstor\bge\fring\fis\fno\flonger\f
pe
rmitted,\f\bs\fthis\fcould\fle\bd\fto\f\b\floss\fof\ftr\bnsmission\ffluid\fpressure\fin\fthe\foutput\fsh\bft\f\bnd\f
therefore\fto\f\b\floss\fof\flubric\btion.\f
Synch\b\fnise\b assembly
\f\f
Desc\bipti\fn
Sliding\fblock\f\bssembly\f
Synchroniser\fhub\f
Sliding\fcoll\br\f
The\f(MMT6)\fsynchroniser\f\bssemblies\fh\bve\fbeen\freworked\ffor\fthe\f6-speed\fm\bnu\bl\f
tr
\bnsmission.\f
The\fdetent\fb\blls,\fsprings\f\bnd\fsliding\fblocks\fform\fone\funit.\f
This\f\brr\bngement\fm\bkes\fit\fe\bsier\fto\fservice\fthe\fsynchroniser\f\bssembly.\f
Diffe\bential
Bec\buse\fthe\fVehicle\fSpeed\fSensor\f(VSS)\fis\fdiscontinued,\fso\fis\fthe\fsender\fwheel.\f
The\fABS\fwheel\fspeed\fsensors\fsend\fthe\fcurrent\fwheel\fspeed\fto\fthe\fpowertr\bin\fcontrol\f
module\f(PCM).\f 19
I t
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2
3
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2
3
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\f\f
Pa\bt Numbe\b -
-
-
\f
Pa\bt Numbe\b-
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http://vnx.su
The\fdifferenti\bl\fh\bs\ft\bper\froller\fbe\brings.\f
This\fbe\bring\f\brr\bngement\frequires\fthe\fsh\bft\fto\fbe\fprelo\bded.\fPle\bse\frefer\fto\fthe\fservice\f
liter\bture\ffor\ffurther\finform\btion\fon\fhow\fto\fme\bsure\fthe\fpre-lo\bd.\f
\f\f
Desc\bipti\fn
Tr\bnsmission\fhousing\ft\bper\froller\fbe\bring\f
Differenti\bl\f
Clutch\fhousing\ft\bper\froller\fbe\bring\f
Crown\fwheel\fbolts\f
Crown\fwheel\f
P\fwe\b t\bansmissi\fn in the individual gea\bs
Th
e\ffollowing\fdi\bgr\bms\fshow\f\b\fschem\btic\frepresent\btion\fof\fthe\fpower\fflow.\f
Power\fis\ftr\bnsmitted\fvi\b\fthe\fnon-positive\fge\br\fp\bir\fto\fthe\foutput\fpinion\fof\fthe\foutput\fsh\bft
(s)\f\bnd\fthus\fto\fthe\fdifferenti\bl\fring\fge\br.\f
NOTE:\fThe\fthree\fsh\bfts\f\bre\fshown\f\bw\by\ffrom\ftheir\fre\bl\f
positions\ffor\fcl\brity.\f
Power\ftr\bnsmission\froute\fin\f1st\fge\br\f
The
\f1st\fge\br\fwheel\fis\fpositively\fconnected\fto\fthe\f1st\fto\f4th\fge\br\foutput\fsh\bft\fby\fthe\f
1st/2nd\fge\br\fsynchroniser\f\bssembly.\f
Power\ftr\bnsmission\froute\fin\fsecond\fge\br\f Item
1
2
3
4
5
\f
Pa\bt Numbe\b -
-
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Стр. 8 из 11
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http://vnx.su
\f\fDesc\bipti\fn
Counterb\bl\bnce\f
Reverse\fge\br\fswitch\f
Selector\fsh\bft\f
Selector\fg\bte\f
Inte\bnal shift mechanism
Th
e\fintern\bl\fshift\fmech\bnism\fh\bs\fbeen\fnewly\fdeveloped\ffor\fthis\ftr\bnsmission.\f
The\freverse\fge\br\fswitch\fis\floc\bted\fon\fthe\fhousing\fcover\fof\fthe\fintern\bl\fshift\fmech\bnism.\f
The\fcounterb\bl\bnce\fimproves\fthe\fsmoothness\fof\fthe\fge\br\fshifting.\fDue\fto\fits\fm\bss,\fthe\f
synchroniz\btion\fshift\fresist\bnces\fth\bt\fc\bn\fbe\ffelt\fduring\fshifting\f\bre\freduced.\fThe\fge\br\f
shifting\fprocess\fbecomes\fsmoother.\f
The\fintern\bl\fshift\fmech\bnism\fc\bn\fonly\fbe\fch\bnged\f\bs\f\b\fcomplete\funit\fin\fservice.\f Item
1
2
3
4
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