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lumbar support center console cabin filter fuel type rear entertainment brakes

Page 46 of 4402

$FORD GALAXY 2006 Service Repair Manual General \bnforma\fion - S\fandard Workshop Prac\ficesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Descrip\fion and Opera\fion Vehicle in Workshop Whe n\fworking\fon\f\b\fvehicle\fin\fthe\fworkshop$

General \bnforma\fion - S\fandard Workshop
Prac\ficesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Vehicle in Workshop
Whe

n\fworking\fon\f\b\fvehicle\fin\fthe\fworkshop\f\blw\bys\fm\bke\fsure\fth\bt:\f
the\fp\brking\fbr\bke\fis\f\bpplied\for\fthe\fwheels\f\bre\fsecurely\fchocked\fto\fprevent\fthe\fvehicle\f
mo

ving\fforw\brds\for\fb\bckw\brds.\f\f
the\fkey\fis\fremoved\ffrom\fkey\foper\bted\fhood\flocks\fbefore\f\bny\fwork\fis\fc\brried\fout\f\bround\f
th

e\ffront\fof\fthe\fvehicle.\f\f
if\fthe\fengine\fis\fto\fbe\frun,\fthere\fis\f\bdequ\bte\fventil\btion,\for\f\bn\fextr\bction\fhose\fto\fremove\f
ex

h\bust\ffumes.\f\f
there\fis\f\bdequ\bte\froom\fto\fr\bise\fthe\fvehicle\f\bnd\fremove\fthe\fwheels,\fif\fnecess\bry.\f\f
fender\fcovers\f\bre\f\blw\bys\ffitted\fif\f\bny\fwork\fis\fto\fbe\fc\brried\fout\fin\fthe\fengine\f
co

mp\brtment.\f\f
the\fb\bttery\fis\fdisconnected\fif\fworking\fon\fthe\fengine,\funderne\bth\fthe\fvehicle,\for\fif\fthe\f
ve

hicle\fis\fr\bised.\f
CAUTION:\fWhen\felectric\f\brc\fwelding\fon\f\b\fvehicle,\f\blw\bys\fdisconnect\fthe\fgener\btor\f
wi

ring\fto\fprevent\fthe\fpossibility\fof\f\b\fsurge\fof\fcurrent\fc\busing\fd\bm\bge\fto\fthe\fintern\bl\f
components\fof\fthe\fgener\btor.\f
if\fusing\fwelding\fequipment\fon\fthe\fvehicle,\f\b\fsuit\bble\ffire\fextinguisher\fis\fre\bdily\f\bv\bil\bble.\f
Towing \fhe Vehicle
WAR
NING:\fWhen\fthe\fvehicle\fis\fbeing\ftowed,\fthe\fignition
\fswitch\fmust\fbe\fin\fposition\fII\f
(steering\flock\frele\bsed\f\bnd\fw\brning\fl\bmps\fillumin\bted).\fOnly\fthen\fwill\fthe\fsteering,\fturn\f
sign\bl\fl\bmps,\fhorn\f\bnd\fstop\fl\bmps\fbe\foper\btion\bl.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\f
result\fin\fperson\bl\finjury.\f
NOTE:\fThe\fremov\bble\ftowing\feye\f(if\fequipped),\fh\bs\f\b\fleft-h\bnd\fthre\bd\f\bnd\fmust\fbe\ffully\f
tightened\fbefore\ftowing\fc\bn\fcommence.\f
When\ftowing\fis\fnecess\bry,\fthe\fvehicle\ftowing\feyes\fsho u
ld\fbe\fused.\fThe\frope\fmust\fbe\f
securely\ff\bstened\fto\fthe\ftowing\feyes\f\bnd\fmust\f\blso\fbe\f\btt\bched\fto\fthe\fother\fvehicle\fsuch\f
th\bt\fthe\frope\fwill\fnot\ffoul\fthe\fbodywork.\f
When\f\b\fvehicle\fwith\f\butom\btic\ftr\bnsmission\fis\ftowed,\fthe\fge\br\fselector\fmust\fbe\fin\fposition\f
N\f(Neutr\bl).\fNever\ftow\f\b\fvehicle\fwith\f\butom\btic\ftr\bnsmission\f\bt\f\b\fspeed\fgre\bter\fth\bn\f30\f
mph\f(50\fkm/h)\for\ffor\f\b\fdist\bnce\fgre\bter\fth\bn\f30\fmiles\f(50\fkm).\fIf\fit\fis\fnecess\bry\fto\ftow\fthe\f
vehicle\f\b\fgre\bter\fdist\bnce,\fthe\fdrive\fwheels\fmust\fbe\flifted\fcle\br\foff\fthe\fground.\f
Altern\btively\fthe\fvehicle\fc\bn\fbe\ftr\bnsported\fon\f\b\flow\flo\bder\for\f\b\ftr\biler.\f
Connec\fing a Slave Ba\f\fery Using Jumper Cables
WARNING:\fIf\fthe\fsl\bve\fb\bttery\fh\bs\frecently\fbeen\fch\brge
d\f\bnd\fis\fg\bssing,\fcover\fthe\f
vent\fplugs\for\fcovers\fwith\f\b\fd\bmp\fcloth\fto\freduce\fthe\frisk\fof\fexplosion\fshould\f\brcing\foccur\f
when\fconnecting\fthe\fjumper\fc\bbles.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\f
person\bl\finjury.\f
CAUTIONS:\f
A\fdisch\brged\fb\bttery\fcondition\fm\by\fh\bve\fbeen\fc\bused\fby\f\bn\felectric\bl\fshort\fcircuit.\fIf\f
this\fcondition\fexists\fthere\fwill\fbe\f\bn\f\bpp\brently\flive\fcircuit\fon\fthe\fvehicle\feven\fwhen\f\bll\f
norm\bl\fcircuits\f\bre\fswitched\foff.\fThis\fc\bn\fc\buse\f\brcing\fwhen\fthe\fjumper\fc\bbles\f\bre\f
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Page 60 of 4402

$FORD GALAXY 2006 Service Repair Manual General \bnforma\fion - Supplemen\fal Res\frain\f Sys\fem (SRS) Heal\fh and Safe\fy Precau\fions S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Descrip\fion and Opera\fion WARNINGS:\f On ly\fqu\blif$

General \bnforma\fion - Supplemen\fal
Res\frain\f Sys\fem (SRS) Heal\fh and Safe\fy
Precau\fions
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
WARNINGS:\f
On
ly\fqu\blified\ftechnici\bns\f\bre\f\bllowed\fto\fwork\fon\fpyrotechnic\fcomponents.\f
INHALED:\fExposure\fto\fpyrotechnic\fresidue\fm\by\fc\buse\flow\fblood\fpressure,\fsevere\f
he\bd\bche,\firrit\btion\fof\fmucous\fmembr\bnes,\ff\binting,\fshortness\fof\fbre\bth\for\fr\bpid\fpulse.\f
Move\f\b\fvictim\fto\ffresh\f\bir.\fSeek\fimmedi\bte\fmedic\bl\f\bttention.\f
EYE\fCONTACT:\fExposure\fto\funburned\fpyrotechnic\fresidue\fm\by\fc\buse\firrit\btion,\f
burning\f\bnd\fetching\fof\fthe\feyes.\fFlush\fimmedi\btely\fwith\fplenty\fof\fcold\frunning\fw\bter\ffor\f
\bt\fle\bst\f15\fminutes.\fSeek\fimmedi\bte\fmedic\bl\f\bttention.\f
EYE\fCONTACT:\fExposure\fto\fburned\fpyrotechnic\fresidue\fm\by\fc\buse\firrit\btion,\fburning\f
\bnd\fetching\fof\fthe\feyes.\fFlush\fimmedi\btely\fwith\fdiluted\fboric\f\bcid\fsolution.\fSeek\f
immedi\bte\fmedic\bl\f\bttention.\f
SKIN\fCONTACT:\fUnburned\fpyrotechnic\fresidue\fm\by\fbe\fr\bpidly\f\bbsorbed\fthrough\fthe\f
skin\fin\ftoxic\fqu\bntities.\fW\bsh\fimmedi\btely\fwith\fplenty\fof\fso\bp\f\bnd\fw\bter.\fSeek\fmedic\bl\f
\bttention.\f
SKIN\fCONTACT:\fBurned\fpyrotechnic\fresidue\fm\by\fbe\fr\bpidly\f\bbsorbed\fthrough\fthe\f
skin\fin\ftoxic\fqu\bntities.\fW\bsh\fwith\fplenty\fof\fw\bter.\fDo\fnot\fuse\fso\bp.\fSeek\fmedic\bl\f
\bttention.\f
SWALLOWED:\fUnburned\fpyrotechnic\fresidue\fis\fextremely\ftoxic.\fIf\fconscious\fdrink\f
plenty\fof\fw\bter\fthen\finduce\fvomiting.\fSeek\fimmedi\bte\fmedic\bl\f\bttention.\fIf\funconscious,\f
or\fin\fconvulsions\fdo\fnot\f\bttempt\fto\finduce\fvomiting\for\fgive\f\bnything\fby\fmouth.\fSeek\f
immedi\bte\fmedic\bl\f\bttention.\f
SWALLOWED:\fBurned\fpyrotechnic\fresidue\fis\fextremely\ftoxic.\fDrink\fplenty\fof\fw\bter\f
\bnd\fseek\fimmedi\bte\fmedic\bl\f\bttention.\f
The\fdeployment\fkey\fmust\fonly\fbe\f\bccessible\fto\f\buthorized\fpersonnel.\f
M\bke\fsure\fth\bt\fthe\fdeployment\fkey\frem\bins\fremoved\ffrom\fthe\fdeployment\f
equipment\fexcept\fduring\fdeployment.\f
If\fpermen\bntly\fdis\bbling\for\fen\bbling\fthe\fp\bssenger\f\bir\fb\bg\f\b\fnew\fse\bt\fbelt\ffor\f
vehicles\fwithout\for\fwith\f\b\fp\bssenger\f\bir\fb\bg\fmust\fbe\finst\blled.\f
Undeployed\fpyrotechnic\fcomponents\fmust\fnot\fbe\fdeployed\fin\fthe\fvehicle.\f
Pyrotechnic\fcomponents\fmust\fbe\fdeployed\ffollowing\floc\bl\fregul\btions.\f
Check\fthoroughly\fth\bt\fno\floose\fobjects\fc\bn\fbe\fspre\bd\fduring\fthe\fdeployment\fof\f
pyrotechnic\fcomponents.\f
Pyrotechnic\fcomponents\fmust\fbe\ftr\bnsported\ffollowing\floc\bl\fregul\btions.\f
Never\fc\brry\fout\f\bny\felectric\bl\fme\bsurement\fon\fdisconnected,\fundeployed\fpyrotechnic\f
components.\f
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Page 266 of 4402

$FORD GALAXY 2006 Service Repair Manual conditions.\f *\fS\bfety,\fthe\fvehicle\fc\bn\fbe\fslowed\fdown\fwith\fthe\fEPB\fif\fthe\fhydr\bulics\fof\fthe\fbr\bke\fsystem\f f\bil\fwhile\fdriving.\fThe\fsystem\fis\f\butom\btic\blly\fcoordin\bted$

conditions.\f
*\fS\bfety,\fthe\fvehicle\fc\bn\fbe\fslowed\fdown\fwith\fthe\fEPB\fif\fthe\fhydr\bulics\fof\fthe\fbr\bke\fsystem\f
f\bil\fwhile\fdriving.\fThe\fsystem\fis\f\butom\btic\blly\fcoordin\bted\fwith\fthe\fABS\fsystem\fto\fprevent\f
the\fbr\bked\fwheels\ffrom\flocking.\f
The\fsystem\fcomprises\fthe\ffollowing\fcomponents:\f
*\fEPB\fmodule:\fThis\fis\floc\bted\fin\fthe\fre\br\fstow\bge\f\bre\b,\fbehind\fthe\fleft-h\bnd\fre\br\fqu\brter\f
trim\fp\bnel.\fThe\fmodule\fis\fthe\fsystem\fcontrol\funit\f\bnd\foper\btes\fthe\fre\br\fbr\bke\fc\blipers\f\bs\f
required\fusing\finform\btion\ffrom\fthe\fEPB\fswitch,\fthe\fignition\fkey\f\bnd\fv\brious\fsystem\fd\bt\b\f
from\fthe\fhigh-speed\fCAN\fBus.\f
*\fEPB\fSwitch:\fThis\fis\f\b\fpush-pull\ftype\fswitch\f\bnd\fis\floc\bted\fin\fthe\ffloor\fconsole.\fTo\frele\bse\f
the\fEPB,\fpush\fthe\fEPB\fswitch\fdown.\fTo\feng\bge\fthe\fEPB,\fpull\fthe\fEPB\fswitch\fup.\f
*\fEPB\fActu\btors:\fThese\f\bre\f\btt\bched\fto\fthe\fleft\f\bnd\fright-h\bnd\fre\br\fbr\bke\fc\bliper\fhousings.\f
They\fuse\f\bn\felectric\fmotor\fto\foper\bte\fthe\fc\blipers\fby\fturning\f\b\fthre\bded\fspindle\fwithin\f\b\f
pressure\fnut\fth\bt\fpresses\f\bg\binst\fthe\fbr\bke\fc\bliper\fpiston.\f
Modes\fof\fOper\btion:\f
St\btic\fMode\f(vehicle\fst\btion\bry):\fFull\f\bpplic\btion\f\bnd\frele\bse\fof\fthe\fre\br\fbr\bkes\fis\fpossible.\f
The\fp\brking\fbr\bke\fwill\fonly\frele\bse\fif\fthe\fbr\bke\fped\bl\for\fclutch\fped\bl\fis\fdepressed\f\bt\fthe\f
s\bme\ftime\f\bs\frele\bsing\fthe\fEPB\fswitch,\for\fwhen\fthe\fvehicle\fis\fdriven\f\bw\by.\f
Key\fOut\fApply:\fThe\fp\brking\fbr\bke\fis\f\butom\btic\blly\f\bpplied\f(\buto\fcl\bmp)\fwhen\fthe\fignition\f
key\fis\fremoved\ffrom\fthe\fignition\fswitch.\f
Dyn\bmic\fMode\f(vehicle\fin\fmotion):\fThe\fp\brking\fbr\bke\fis\fgr\bdu\blly\f\bctiv\bted\fwhen\fthe\fEPB\f
switch\fis\f\bpplied\f\bnd\frele\bsed\fwhen\fthe\fEPB\fswitch\fis\frele\bsed.\f
Drive\fAw\by\fAssist:\fThis\fsystem\fen\bbles\fthe\fdriver\fto\fdrive\f\bw\by\fon\f\bn\fincline\fwithout\fthe\f
vehicle\frolling\fb\bck\funintention\blly.\fAfter\fstopping\fthe\fvehicle\fon\f\bn\fincline\for\f\b\fdescent\f
\bnd\fthe\fp\brking\fbr\bke\fis\f\bpplied,\fit\fwill\fbe\frele\bsed\fwhen\foper\bting\fthe\f\bcceler\btor\fped\bl\f
without\f\bny\ffurther\fdriver\fintervention.\f
Disc\fTemper\bture\fMode:\fIf\f\bfter\fbringing\fthe\fvehicle\fto\f\b\fh\blt\fthe\fre\br\fbr\bke\fdiscs\f
temper\bture\fexceeds\f300°C,\fthe\fp\brking\fbr\bke\fwill\fbe\f\bctiv\bted\f\bnd\fwill\fnot\frele\bse\funtil\f
the\fbr\bke\fdiscs\fh\bve\fsufficiently\fcooled.\f
St\bll\fApply:\fIf\fthe\fengine\fis\fst\blled\fthe\fp\brking\fbr\bke\fis\f\butom\btic\blly\f\bpplied.\f
Service\fmode\f\bctiv\btion\f\bnd\fde\bctiv\btion\f
On\fvehicles\fwith\fElectronic\fP\brking\fBr\bke\f(EPB)\fit\fis\frequired\fto\f\bctiv\bte\fthe\fservice\fmode\f
before\f\bny\fwork\fis\fst\brted.\fAlso\fthe\fde\bctiv\btion\fof\fthe\fservice\fmode\fis\frequired\f\bfter\fthe\f
rep\bir.\fThe\fService\fmode\fc\bn\fbe\f\bctiv\bted\feither\fusing\fthe\fvehicle\fsystem\for\fusing\fthe\fFord\f
di\bgnostic\fsystem.\fFor\f\bddition\bl\finform\btion,\frefer\fto\f206-05\fP\brking\fBr\bke\f\bnd\fActu\btion,\f
Gener\bl\fProcedures.\f
A\fsep\br\bte\fprocedure\fis\f\bv\bil\bble\fif\fthe\fvehicle\fis\fwithout\fpower.\fFor\f\bddition\bl\finform\btion,\f
refer\fto\f206-05\fP\brking\fBr\bke\f\bnd\fActu\btion,\fGener\bl\fProcedures.\f
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Page 267 of 4402

$FORD GALAXY 2006 Service Repair Manual Parking\bBrake\band\b\fctuation\b-\bParking\b BrakeS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diagnosis\band\bTesting\b Refer\bto\bWiring\bDiagrams\bSection\b206-05,\bfor\bschematic\band\bconnector\$

Parking\bBrake\band\b\fctuation\b-\bParking\b
BrakeS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
Refer\bto\bWiring\bDiagrams\bSection\b206-05,\bfor\bschematic\band\bconnector\b
in

formation.\b\b
General\bEquipment\b
Principles\bof\bOperation\b
In

spection\band\bVerification\b
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual\bInspection\bChart\b
3. 3.\b
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.\b
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom\bChart\b
Worldwide\fDi\bgnostic\fSystem\f(WDS)
Mechanica\bE\bectrica\b
P\brking\fbr\bke\fswitch\f\f
Clutch\fped\bl\fswitch\f\f
C\bliper\f\f
Br\bke\fdisc\f\f
Br\bke\fp\bd\fP\brking\fbr\bke\fswitch\f\f
Clutch\fped\bl\fswitch\f\f
Fuse(s)\f\f
Electric\bl\fconnector(s)\f\f
Circuit(s)\f
\fymptomPossib\be \fourcesAction
Poor\fdrive\f\bw\by\frele\bseReversing\fl\bmp\f
switch\fstuck\fon.\f
*Check\fthe\foper\btion\fof\fthe\freversing\f
l\bmps.\f\f
REFER\fto:\f Reversing\fL\bmps\f(417-01\f
Ext

erior\fLighting,\fDi\bgnosis\f\bnd\f
Testing).\f
*
Clutch\fch\bnged\f
\bnd\fnot\fre-le\brned.\f
*C\brry\fout\fsever\bl\fdrive\f\bw\bys\fwith\f
m\bnu\bl\foper\btion\fof\fthe\fEPB\fswitch.\f
*
Drive\f\bw\by\frele\bse\fnot\f
possibleClutch\fped\bl\f
position\fswitch\fnot\f
depressed\ffully.\f
*Check\fthe\fcorrect\fclutch\fped\bl\f
position\fswitch\fis\ffitted.\fAdvise\fthe\f
customer\fth\bt\fthe\fclutch\fmust\fbe\ffully\f
depressed\fto\f\bctiv\bte\fdrive\f\bw\by\f
rele\bse.\f
*
Acceler\btor\fped\bl\f
not\fdepressed\f
sufficiently.\f
*Advise\fthe\fcustomer\fth\bt\fthe\f
\bcceler\btor\fped\bl\fmust\fbe\fdepressed\f
\bt\fle\bst\f10%\fto\f\bctiv\bte\fdrive\f\bw\by\f
rele\bse.\f
*
Drive\f\bw\by\frele\bse\f
option\fconfigured\f
out.\f
*Connect\fWDS\f\bnd\fcheck\fthe\f
configur\btion.\f\f
REFER\fto:\f Module\fConfigur\btion \f(418-
01 \f

Module\fConfigur\btion,\fGener\bl\f
Procedures).\f
*
Autom\btic\f'key\fout'\fEPB\f
\bctiv\btion\fnot\fpossibleAutom\btic\f'key\fout'\f
EPB\f\bctiv\btion\f
*
Connect\fWDS\f\bnd\fcheck\fthe\f
configur\btion.\f\f
*
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Page 299 of 4402

$FORD GALAXY 2006 Service Repair Manual Is\f\bny\fvolt\bge\fpresent?\f Yes\bREPAIR\fcircuit\fCBP03B\f(GY).\fREPEAT\fthe\fself-test,\f CLEAR\fthe\fDTCs.\f No\b REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\fIf\fthe\fDTC\f rem\bins,\fINSTALL\f\b$

Page 302 of 4402

$FORD GALAXY 2006 Service Repair Manual Parking\bBrake\band\b\fctuation\b-\bElectronic\b Parking\bBrake\b(EPB)\bRelease\bWhen\bthe\b Vehicle\bHas\bNo\bElectrical\bPower S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f General\bProcedures\b 1. R$

Page 413 of 4402

$FORD GALAXY 2006 Service Repair Manual Steering\bCol\fmn\bSwitches\b-\bIgnition\b SwitchS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Removal\band\bInstallation\b Removal\b NO TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst$

Page 415 of 4402

$FORD GALAXY 2006 Service Repair Manual Steering\bCol\fmn\bSwitches\b-\bSteering\b Col\fmn\bLock\bMod\fleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Removal\band\bInstallation\b Removal\b NO TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by$

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