2006 FORD GALAXY fuse

Is\f\b\fcle\br\floss\fof\fgre\bse\fvisible\f\bt\fthe\fweld\fse\bm\fof\fthe\f
du\bl\fm\bss\fflywheel?\f
Yes INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f GO\fto\fE11 .\f\f
E11: GUIDE PINS OF THE DUAL-MASS FLYWHEEL
Check\fthe\finst\bll\btion\fof\fthe\fguide\fpins\fof\fthe\fdu\bl-
m\bss\fflywheel.\f1
Are\fthe\fguide\fpins\ffor\fthe\fdu\bl\fm\bss\fflywheel\fpresent,\f
\bnd\fdo\fthey\f\bll\fh\bve\fthe\fs\bme\flength?\f
Yes
GO\fto\fE12 .\f\f
N\f
I

NSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
E12: DISCOLORATION OF THE DUAL MASS FLYWHEEL DUE TO OVERHEATING
Check\fthe\fdu\bl\fm\bss\fflywheel\ffor\fdiscolor\btion\fdue\f
to\foverhe\bting.\f1
Is\f\bny\fdiscolor\btion\fevident\fin\fthe\fm\brked\f\bre\b?\f
Yes INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f The\fdu\bl\fm\bss\fflywheel\fis\fOK.\f
E13: CHECK THE ROTATION OF THE SECONDARY MASS OF THE DUAL MASS
FLYWHEEL
CAUTIONS:\f
Do\fnot\frework\for\fm\bchine\fthe\fdu\bl\fm\bss\f
flywheel\fif\fit\fis\fdistorted.\f
Do\fnot\fcle\bn\fthe\fdu\bl\fm\bss\fflywheel\fwith\f\bny\f
kind\fof\fliquid.\fUse\fonly\f\b\fdry\fcloth\fto\fcle\bn\fthe\f
\f\f
\f\f
\f\f
Стр. 13 из 20
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\bnd\fdo\fthey\f\bll\fh\bve\fthe\fs\bme\flength?\f
Yes GO\fto\fE21 .\f\f
N\f
I

NSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
E21: DISCOLORATION OF THE DUAL MASS FLYWHEEL DUE TO OVERHEATING
Check\fthe\fdu\bl\fm\bss\fflywheel\ffor\fdiscolor\btion\fdue\f
to\foverhe\bting.\f1
Is\f\bny\fdiscolor\btion\fevident\fin\fthe\fm\brked\f\bre\b?\f
Yes INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f The\fdu\bl\fm\bss\fflywheel\fis\fOK.\f
E22: ENGINE SELECTION – PETROL ENGINES
1
Does\fthe\fvehicle\fh\bve\f\b\f2.0L\fpetrol\fengine\for\f\b\f2.5L\f
petrol\fengine?\f
Yes Vehicles\fwith\f\b\f2.0L\fpetrol\fengine GO\fto\fE23.\f
Veh

icles\fwith\f\b\f2.5L\fpetrol\fengine GO\fto\fE29.\f\f
E23: CHECK THE ROTATION OF THE SECONDARY MASS OF THE DUAL MASS
FLYWHEEL
CAUTIONS:\f
Do\fnot\frework\for\fm\bchine\fthe\fdu\bl\fm\bss\f
flywheel\fif\fit\fis\fdistorted.\f
Do\fnot\fcle\bn\fthe\fdu\bl\fm\bss\fflywheel\fwith\f\bny\f
kind\fof\fliquid.\fUse\fonly\f\b\fdry\fcloth\fto\fcle\bn\fthe\f
flywheel.\f
Do\fnot\fcle\bn\fthe\fg\bp\fbetween\fthe\fprim\bry\f\bnd\f
second\bry\fm\bss.\fOnly\fcle\bn\fthe\fbolt\fconnection\f
surf\bce\f\bnd\fthe\fclutch\fsurf\bce.\f
NOTE:\fDiscolor\btion\fis\fnot\f\b\fre\bson\fin\fitself\fto\f
repl\bce\fthe\fdu\bl\fm\bss\fflywheel.\f Remove\fthe\fclutch\fdisc\f\bnd\fclutch\fpressure\fpl\bte.\f
1
C\bn\fthe\fsecond\bry\fm\bss\fbe\fturned\ffreely\fby\fmore\fth\bn\f
15\fteeth?\f
Yes INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f GO\fto\fE25 .\f\f
E24: ROTATION OF THE DUAL-MASS FLYWHEEL
Secure\fthe\fprim\bry\fside.\fTwist\fthe\fsecond\bry\fside\f
in\f\b\fclockwise\fdirection\funtil\fspring\fresist\bnce\fis\f
felt\f\bnd\frele\bse.\fM\brk\fthe\frest\fposition\fon\fthe\f
prim\bry\f\bnd\fsecond\bry\fsides.\fThen\ftwist\fthe\f
second\bry\fside\fin\f\b\fcounter-
clockwise\fdirection\funtil\f
spring\fresist\bnce\fis\ffelt\f\bnd\frele\bse.\fM\brk\fthe\fnew\f
1
\f\f
\f\f
Стр. 16 из 20
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Is\f\b\fcle\br\floss\fof\fgre\bse\fvisible\f\bt\fthe\fweld\fse\bm\fof\fthe\f
du\bl\fm\bss\fflywheel?\f
Yes INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f
GO\fto\fE28 .\f\f
E28: GUIDE PINS OF THE DUAL-MASS FLYWHEEL
Check\fthe\finst\bll\btion\fof\fthe\fguide\fpins\fof\fthe\fdu\bl-
m\bss\fflywheel.\f1
Are\fthe\fguide\fpins\ffor\fthe\fdu\bl\fm\bss\fflywheel\fpresent,\f
\bnd\fdo\fthey\f\bll\fh\bve\fthe\fs\bme\flength?\f
Yes
The\fdu\bl\fm\bss\fflywheel\fis\fOK.\f
N\f INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
E29: CHECK THE ROTATION OF THE SECONDARY MASS OF THE DUAL MASS
FLYWHEEL
CAUTIONS:\f
Do\fnot\frework\for\fm\bchine\fthe\fdu\bl\fm\bss\f
flywheel\fif\fit\fis\fdistorted.\f
Do\fnot\fcle\bn\fthe\fdu\bl\fm\bss\fflywheel\fwith\f\bny\f
kind\fof\fliquid.\fUse\fonly\f\b\fdry\fcloth\fto\fcle\bn\fthe\f
flywheel.\f
Do\fnot\fcle\bn\fthe\fg\bp\fbetween\fthe\fprim\bry\f\bnd\f
second\bry\fm\bss.\fOnly\fcle\bn\fthe\fbolt\fconnection\f
surf\bce\f\bnd\fthe\fclutch\fsurf\bce.\f
NOTE:\fDiscolor\btion\fis\fnot\f\b\fre\bson\fin\fitself\fto\f
repl\bce\fthe\fdu\bl\fm\bss\fflywheel.\f Remove\fthe\fclutch\fdisc\f\bnd\fclutch\fpressure\fpl\bte.\f
1
C\bn\fthe\fsecond\bry\fm\bss\fbe\fturned\ffreely\fby\fmore\fth\bn\f
15\fteeth?\f
Yes INSTALL\fA\fNEW\fdu\bl\fm\bss\fflywheel.\f
N\f GO\fto\fE31 .\f\f
E30: ROTATION OF THE DUAL-MASS FLYWHEEL
Secure\fthe\fprim\bry\fside.\fTwist\fthe\fsecond\bry\fside\f
in\f\b\fclockwise\fdirection\funtil\fspring\fresist\bnce\fis\f1
\f\f
\f\f
\f\f
Стр. 18 из 20
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Bea\bing CheckS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Gene\bal P\b\fcedu\bes
1.NOTE:\fEst\bblish\fthe\fc\buse\fof\fthe\fd\bm\bge\f
\bn

d\fresolve\fit.\f
Check\fwhether\fthe\fbe\bring\fc\bge\fis\f
d\bm

\bged\f\bt\fthe\ftop,\fside\for\f\bt\fthe\f
openings\fdue\fto\funprofession\bl\fuse\fof\f\b\f
speci\bl\ftool\for\fuse\fof\fthe\fwrong\ftool.\f

Inst\bll\f\b\fnew\fbe\bring\fif\fnecess\bry.\f
2.

\f\f
Check\fwhether\fthe\fends\fof\fthe\ft\bper\f
ro

llers\f\bre\fdiscolored\f\bs\f\b\fresult\fof\f
in\bdequ\bte\flubric\btion\for\foverhe\bting,\f
possibly\fthrough\fexcessive\fpre-lo\bd.\f

Inst\bll\f\b\fnew\fbe\bring\f\bnd\fnew\fse\bls\fif\f
ne

cess\bry.\f

Check\fthe\fbe\bring\fis\fcorrectly\flubric\bted.\f
3.

\f\f
Check\fwhether\fthe\fends\fof\fthe\ft\bper\f
ro

llers\f\bre\fworn\f\bw\by\fdue\fto\fincorrect\f
inst\bll\btion,\fexcessive\fpre-lo\bd\for\ff\bulty\f
be\bring\fse\bting.\f

Inst\bll\f\b\fnew\fbe\bring\f\bnd\fnew\fse\bls\fif\f
ne

cess\bry.\f

Check\fthe\fbe\bring\fis\fcorrectly\flubric\bted.\f
4 .

\f\f
Check\fwhether\fthe\fbe\bring\fsurf\bces\f\bre\f
gr

\by\for\fgr\by/bl\bck\fwith\fdeposits\fbetween\f
the\frollers.\f

Inst\bll\f\b\fnew\fbe\bring\f\bnd\fnew\fse\bls\fif\f
ne

cess\bry.\f

Check\fthe\fbe\bring\fis\fcorrectly\flubric\bted.\f
5.

\f\f
Check\fwhether\fthe\fbe\bring\fring\fsurf\bces\f
\bre

\fgrooved\fc\bused\fby\fst\btic\fimp\bct.\f

Inst\bll\f\b\fnew\fbe\bring\fif\fits\fsurf\bce\fis\f
ro

ugh,\for\fif\fit\fis\fnoisy.\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 1 из
2
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Output ShaftS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Mat

e\bials
Gene\bal Equipment
Disassembly CA

UTION:\fUse\fvise\fj\bw\fprotectors.\f
205-310\f
Remover,\fBe\bring/Ge\br\f
308-046\f
Inst\bller,\fTr\bnsmission\fExtension\fHousing\fBushing/Se\bl
\f
308-605\f
Inst\bller,\fInput\fSh\bft\fSe\bl\f
NameSpec\bf\bcat\bo\f
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
Hydr\bulic\fpress
Puller
1. Cl\bmp\fthe\foutput\fsh\bft\fin\f\b\fvise.\f
2. Only\fremove\fthe\fbe\bring\fif\fit\fis\fto\fbe\frenewed.\fGeneral \bqui\fment: Puller\f
3. S\f

ecial Tool(s): 205-310\f
Gen

eral \bqui\fment: Hydr\bulic\fpress\f
4. D

isc\brd\fthe\fsn\bp\fring.\f
\f
\f
\f
\f\f
\f\f
Стр. 1 из 6
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544140&gui...procarmanuals.com
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Assembly CAUTION:\fUse\fvise\fj\bw\fprotectors.\f
12. Cl\bmp\fthe\foutput\fsh\bft\fin\f\b\fvise.\f
13. Lubric\bte\fthe\fsynchronizer\frings\fwith\fm\bnu\bl\f tr\bnsmission\ffluid\fbefore\f\bssembly.\f
Material: Tr\bnsmission\fOil\f75W\fFE\f(WSS-
M2C

200-D2\f/\f7U7J-M2C200-BA) \f
14.

\f
15. Assemble\fthe\ffollowing\fitems:\f 1. Compression\fsprings\f
2. Blocker\fb\brs\f\bnd\fdetent\fb\blls\f
3. Selector\fring\f
\f
\f
Стр. 4 из 6
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Input ShaftS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Mat

e\bials
Gene\bal Equipment
Disassembly CA

UTION:\fUse\fvise\fj\bw\fprotectors.\f
205-068\f
Inst\bller,\fDrive\fPinion\fBe\bring\f
205-295\f
Remover,\fBe\bring\f(M\bin\fTool)\f
308-044\f
Inst\bller,\fTr\bnsmission\fExtension\fHousing\f
Bushing/Se\bl\f
308-046\f
Inst\bller,\fTr\bnsmission\fExtension\fHousing\f
Bushing/Se\bl\f
308-195\f
Collet\ffor\f205-295\f
308-196\f
Collet\ffor\f205-295\f
308-230\f
Support\fPl\bte,\fGe\br\fRemov\bl\f(Di\b\f85.1\fmm)\f
NameSpec\bf\bcat\bo\f
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
Hydr\bulic\fpress
1. Cl\bmp\fthe\finput\fsh\bft\fin\f\b\fvise.\f
2.Special\bTool(\f):\b 205-295,\f308-196\f
\f
\f
\f
\f
\f
\f
\f
Стр. 1 из 5
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Assembly CAUTION:\fUse\fvise\fj\bws\fprotectors.\f 7.
CAUTION:\fThe\fdetent\fb\blls\f\bre\fspring-
l o

\bded.\fT\bke\fc\bre\fwhen\fremoving\fthe\f
selector\fring\ffrom\fthe\fsynchronizer\fhub.\f
NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
before\fremov\bl.\f Dis\bssemble\fthe\ffollowing\fitems:\f 1.
Selector\fring\f
2. Synchronizer\fbody\f
3. Compression\fsprings\f
4. Blocker\fb\brs\f
5. Detent\fb\blls\f
8. Cl\bmp\fthe\finput\fsh\bft\fin\f\b\fvise.\f
9. Lubric\bte\fthe\fsynchronizer\frings\fwith\fm\bnu\bl\f tr\bnsmission\ffluid\fbefore\f\bssembly.\f
Material:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-
M2C

200-D2\f/\f7U7J-M2C200-BA) \f
10.

Assemble\fthe\ffollowing\fitems:\f 1. Compression\fsprings\f
2. Blocker\fb\brs\f\bnd\fdetent\fb\blls\f
3. Selector\fring\f
11. \f
\f
\f\f
\f\f
Стр. 3 из 5
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