Page 2201 of 4402
Two\f\blignment\fpins\finserted\floose\fin\fthe\ftr\bns\bxle\fhousing\ff\bcilit\bte\finst\bll\btion\fof\fthe\fshift\f
unit\f\bnd\fhold\fit\fin\fposition.\fCAUTION:\fC\bution:\fWhen\fdis\bssembling,\fthe\finserted\f\bli
gnment\fpins\fm\by\ff\bll\fout\fof\f
the\ftr\bns\bxle\fhousing\f\bnd\finto\fthe\ftr\bns\bxle\fwhen\fremoving\fthe\fshift\funit.\f
A\fsilicon-like\fse\bling\fcompound\fis\fused\ffor\fthe\fse\bls.
\f
For\fthe\fex\bct\fprocedure,\fple\bse\frefer\fto\fthe\fcurrent\fworkshop\fliter\bture.\f
Стр. 8 из 8
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Page 2207 of 4402
Installati\fn 1.CAUTION:\fUse\f\bdhesive\ft\bpe\fto\fcover\f
th
e\finput\fsh\bft\fsplines\fto\fprevent\fd\bm\bge\fto\f
the\finput\fsh\bft\fse\bl.\f Special\bTool(\f):\b 30
8-643\f
2. Remove\fthe\f\bdhesive\ft\bpe.\f
3. Refer\fto:\fClutch\fSl\bve\fCylinder \f(308-02C\fClutch\f
Con
trols\f-\fVehicles\fWith:\f6-Speed\fM\bnu\bl\f
Tr\bns\bxle\f-\fM66,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Tr\bnsmission\f-\f2.5L\fDur\btec\f
(16
2kW/220PS)\f-\fVI5 \f(308-03C\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fM66,\fInst\bll\btion).\f
Refer\fto:\f Tr\bnsmission\f-\f2.2L\fDur\btorq-TDCi\f
(DW
)\fDiesel\f(308-03C\fM\bnu\bl\f
Tr\bn
smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
M\bnu\bl\fTr\bns\bxle\f-\fM66,\fInst\bll\btion).\f
\f
\f\f
Стр. 2 из 2
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Page 2232 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - M66 -
Diffe\bential—2.5L Du\batec
(162kW/220PS) - VI5S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Mat
e\bials
Gene\bal Equipment
Disassembly CA
UTION:\fUse\fvise\fj\bw\fprotectors.\f
205-071-01\f
Ad\bpter\ffor\f205-071\f(Thrust\fP\bd)
\f
205-295\f
Remover,\fBe\bring\f(M\bin\fTool)\f
308-197\f
Collet\ffor\f205-295\f
308-774\f
Insertion\fTool\f
NameSpec\bf\bcat\bo\f
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
Hydr\bulic\fpress
1. Cl\bmp\fthe\fdifferenti\bl\fin\f\b\fvise.\f2. Special\bTool(\f):\b 205-071-01,\f205-295,\f 308-197\f
3. Sp
ecial\bTool(\f):\b 205-071-01,\f205-295,\f 308-197\f
\f
\f
\f
\f
\f
Стр. 1 из 3
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Page 2233 of 4402
Assembly CAUTION:\fUse\fvise\fj\bws\fprotectors.\f 4. Remove\fthe\ffollowing\fitems:\f
1. L
oo\fen:\bFour\fturn(s)
\f
2. \f
3. S\bve\ffour\fbolts\ffor\fre\bssembly\fthe\fring\f ge\br.\f
5. \f
6. Cl\bmp\fthe\fdifferenti\bl\fin\f\b\fvise.\f 7. NOTE:\fM\bke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
cl
e\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
Inst\bll\fthe\ffour\fbolts\fs\bved\fduring\fdis\bssembly.\f
To
rque:\b 40\fNm
\f
8. \f
\f
\f
\f
\f\f
\f
Стр. 2 из 3
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Page 2246 of 4402
Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - M66 -
Diffe\bential—2.2L Du\bat\f\bq-TDCi
(129kW/175PS) - DWS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Mat
e\bials
Gene\bal Equipment
Disassembly CA
UTION:\fUse\fvise\fj\bw\fprotectors.\f
205-071-01\f
Ad\bpter\ffor\f205-071\f(Thrust\fP\bd)
\f
205-252\f
Inst\bller,\fWheel\fHub\fSe\bl\f
NameSpec\bf\bcat\bo\f
Gre\bse\fCB-CSWSD-M1C234-A\f/\f4U7J-M1C234-AA
Be\bring\fsep\br\btor
Hydr\bulic\fpress
1. Cl\bmp\fthe\fdifferenti\bl\fin\f\b\fvise.\f2. Special\bTool(\f):\b 205-071-01\f
Gen
eral\bEquipment:\b Be\bring\fsep\br\btor \f
3. Sp
ecial\bTool(\f):\b 205-071-01\f
Ge n
eral\bEquipment:\b Be\bring\fsep\br\btor \f
\f
\f
\f
Стр. 1 из 4
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Page 2247 of 4402
Assembly CAUTION:\fUse\fvise\fj\bws\fprotectors.\f 4. Remove\fthe\ffollowing\fitems:\f
1. L
oo\fen:\bFour\fturn(s)
\f
2. \f
3. S\bve\ffour\fbolts\ffor\fre\bssembly\fthe\fring\f ge\br.\f
5. \f
6. Cl\bmp\fthe\fdifferenti\bl\fin\f\b\fvise.\f 7. NOTE:\fM\bke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
cl
e\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
Inst\bll\fthe\ffour\fbolts\fs\bved\fduring\fdis\bssembly.\f
To
rque:\b 50\fNm
\f
\f
\f
\f
Стр. 2 из 4
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Page 2311 of 4402
Installation\b11. \f
1
2
. \f
13.
CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
pipe\fis\fnot\fforcibly\fbent.\f
14. NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\fpipe\fis\f
no
t\ftwisted.\f
1.
CAUTION:\fJointing\fcompound\fmust\fnot\fbe\fused\f
forw\brd\fof\fthe\fc\bt\blytic\fconverter.\f
NOTE:\fOnly\ftighten\fthe\fnuts\ffinger\ftight\f\bt\fthis\f
st\bge.\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из 7
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Page 2335 of 4402

Exhaust\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bCatalytic\b
Converter
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Materials\b
Re\foval\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
1. R\bise\f\bnd\fsupport\fthe\fvehicle.\fRefer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Description\f\bnd\fOper\btion).\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
f l
exible\fpipe\fis\fnot\fforcibly\fbent.\f
3. \f
4. Torque:\b 47\fNm
\f
5. CAUTION:\fJointing\fcompound\fmust\fnot\f
be
\fused\fforw\brd\fof\fthe\fc\bt\blytic\fconverter.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
pipe\fis\fnot\ftwisted.\f Co\bt\fthe\fstuds\fwith\fgre\bse.\f
Mat
er\fal:\b Gre\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1 C
9107-AA) \f
To r
que:\b 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
Стр. 1 из 2
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