2006 FORD GALAXY fuse

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Diffe\bentialS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Mat

e\bials
Disassembly CA

UTION:\fUse\fvise\fj\bws\fprotectors.\f
205-071-01\f
Ad\bpter\ffor\f205-071\f(Thrust\fP\bd)
\f
205-081\f
Inst\bller,\fDifferenti\bl\fBe\bring\f
205-295\f
Remover,\fBe\bring\f(M\bin\fTool)\f
308-197\f
Collet\ffor\f205-295\f
NameSpec\bf\bcat\bo\f
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
1. Cl\bmp\fthe\fdifferenti\bl\fin\f\b\fvise.\f
2.Special\bTool(\f):\b 205-071-01,\f205-295,\f 308-197\f
3. Sp

ecial\bTool(\f):\b 205-071-01,\f205-295,\f 308-197\f
4. R

emove\fthe\ffollowing\fitems:\f 1. Loo\fen:\b Four\fturn(s)
\f
2. \f
3.
S\bve\fthree\fbolts\ffor\fre\bssembly\fthe\fring\f
ge\br.\f
\f
\f
\f
\f
\f\f
\f\f
Стр. 1 из 3
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Assembly CAUTION:\fUse\fvise\fj\bws\fprotectors.\f 5. \f
6. Cl\bmp\fthe\fdifferenti\bl\fin\f\b\fvise.\f
7. C\brefully\fcle\bn\f\bnd\fcheck\f\bll\fp\brts\f\bnd\fco\bt\fwith\f
m\bnu\bl\ftr\bnsmission\ffluid\fbefore\f\bssembly.\f
Material:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-
M2C

200-D2\f/\f7U7J-M2C200-BA) \f
8. I

nst\bll\fthe\fthree\fbolts\fs\bved\fduring\fdis\bssembly.\f
Torque:\b 83\fNm
\f
9. \f
\f
\f
\f\f
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5th/6th\fge\br\fsynchronizer\fclutch\fselector\ffork\f
4th/6th\fge\br\fge\brwheel\f
All\fdriving\fge\br\fwheels\fof\fthe\ftr\bnsmission\f\bre\floc\bted\fon\fthe\finput\fsh\bft.\f
Th

e\finput\fsh\bft\fis\f\b\fsolid\fsh\bft\f\bnd\fruns\fon\fone\fb\bll\fbe\bring\f\bnd\fone\froller\fbe\bring.\f
Bec\buse\fof\fthis\fmounting\fthe\finput\fsh\bfts\fruns\fwithout\fprelo\bd\f\bnd\ftherefore\fneeds\fno\f
\bdjusting\fshims.\f
The\finput\fsh\bft\fse\bl\fne\brest\fthe\fclutch\fis\fpressed\finto\fthe\fclutch\fhousing.\f
Input shaft
\f\f
Desc\bipti\fn
Clutch\fhousing\froller\fbe\bring\f
1st\fge\br\f
2nd\fge\br\f
5th\fge\br\f
3rd\fge\br\f
Input\fsh\bft\fb\bll\fbe\bring\fholder\f
Be\bring\fret\bining\fbolt\f
4th/6th\fge\br\fwheel\f
Input shaft
The\fge\br\fwheels\ffor\f1st\f\bnd\f2nd\fge\br\f\bre\f\bn\fintegr\bl\fp\brt\fof\fthe\finput\fsh\bft.\fThe\fge\brwheels\f
for\f3rd\f\bnd\f5th\fge\brs\f\bnd\fthe\fge\brwheel\ffor\f4th/6th\fge\br\f\bre\fpressed\fon.\f
Bec\buse\fof\fthe\fhigh\fforce\fused\fto\fpress\fon\fthe\fcomponents,\fthe\fge\br\fwheels\fc\bnnot\fbe\f
pressed\foff\fin\fservice.\fA\ff\bulty\finput\fsh\bft\fc\bn\fonly\fbe\frepl\bced\f\bs\f\b\fcomplete\funit.\f
Defective\fbe\brings\fc\bn\fbe\fpressed\foff\f\bnd\fch\bnged.\f
Output shaft 1st/4th gea\b
The\f1st/4th\fge\br\foutput\fsh\bft\fruns\fon\ft\bpered\froller\fbe\brings.\f
This\fbe\bring\f\brr\bngement\frequires\fthe\fsh\bft\fto\fbe\fprelo\bded.\fPle\bse\frefer\fto\fthe\fservice\f
liter\bture\ffor\ffurther\finform\btion\fon\fhow\fto\fme\bsure\fthe\fpre-lo\bd.\f 12
13
I

tem 1
2
3
4
5
6
7
8 -
\f
Pa\bt Numbe\b
-
-
-
-
-
-
-
-
Стр. 3 из 11
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
Bea\bing CheckS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Gene\bal P\b\fcedu\bes
1.NOTE:\fEst\bblish\fthe\fc\buse\fof\fthe\fd\bm\bge\f
\bn

d\fresolve\fit.\f
Check\fwhether\fthe\fbe\bring\fc\bge\fis\f
d\bm

\bged\f\bt\fthe\ftop,\fside\for\f\bt\fthe\f
openings\fdue\fto\funprofession\bl\fuse\fof\f\b\f
speci\bl\ftool\for\fuse\fof\fthe\fwrong\ftool.\f

Inst\bll\f\b\fnew\fbe\bring\fif\fnecess\bry.\f
2.

\f\f
Check\fwhether\fthe\fends\fof\fthe\ft\bper\f
ro

llers\f\bre\fdiscolored\f\bs\f\b\fresult\fof\f
in\bdequ\bte\flubric\btion\for\foverhe\bting,\f
possibly\fthrough\fexcessive\fpre-lo\bd.\f

Inst\bll\f\b\fnew\fbe\bring\f\bnd\fnew\fse\bls\fif\f
ne

cess\bry.\f

Check\fthe\fbe\bring\fis\fcorrectly\flubric\bted.\f
3.

\f\f
Check\fwhether\fthe\fends\fof\fthe\ft\bper\f
ro

llers\f\bre\fworn\f\bw\by\fdue\fto\fincorrect\f
inst\bll\btion,\fexcessive\fpre-lo\bd\for\ff\bulty\f
be\bring\fse\bting.\f

Inst\bll\f\b\fnew\fbe\bring\f\bnd\fnew\fse\bls\fif\f
ne

cess\bry.\f

Check\fthe\fbe\bring\fis\fcorrectly\flubric\bted.\f
4 .

\f\f
Check\fwhether\fthe\fbe\bring\fsurf\bces\f\bre\f
gr

\by\for\fgr\by/bl\bck\fwith\fdeposits\fbetween\f
the\frollers.\f

Inst\bll\f\b\fnew\fbe\bring\f\bnd\fnew\fse\bls\fif\f
ne

cess\bry.\f

Check\fthe\fbe\bring\fis\fcorrectly\flubric\bted.\f
5.

\f\f
Check\fwhether\fthe\fbe\bring\fring\fsurf\bces\f
\bre

\fgrooved\fc\bused\fby\fst\btic\fimp\bct.\f

Inst\bll\f\b\fnew\fbe\bring\fif\fits\fsurf\bce\fis\f
ro

ugh,\for\fif\fit\fis\fnoisy.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
Input ShaftS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Gen

e\bal Equipment
Disassembly CA

UTION:\fM\bke\fsure\fvice\fj\bw\fprotectors\f\bre\fused.\f
308-046\f
Inst\bller,\fTr\bnsmission\fExtension\fHousing\fBushing/Se\bl
\f
Be\bring\fsep\br\btor
Hydr\bulic\fpress
Puller
1. Cl\bmp\fthe\finput\fsh\bft\fin\f\b\fcl\bmp.\f2. \f
3. General \bqui\fment: Puller\f
4. Gen

eral \bqui\fment: Hydr\bulic\fpress\f
\f
\f
\f
Стр. 1 из 2
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Assembly General \bqui\fment:
Be
\bring\fsep\br\btor\f
5. NOTE:\fM\bke\fsure\f\b\fnew\fcomponent\fis\f
i
n

st\blled.\f
S\fecial Tool(s): 30
8-046\f
Gen
eral \bqui\fment: Hydr\bulic\fpress\f
6. NOTE:\fM\bke\fsure\f\b\fnew\fcomponent\fis\f
in

st\blled.\f
General \bqui\fment: Hy
dr\bulic\fpress\f
7. CAUTION:\fM\bke\fsure\fvice\fj\bw\fprotectors\f
\b r

e\fused.\f
Cl\bmp\fthe\finput\fsh\bft\fin\f\b\fcl\bmp.\f
8. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
in
st\blled.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fcomponent\fis\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f Torque: 100\fNm
\f
\f
\f\f
\f\f
\f\f
Стр. 2 из 2
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - MMT6 -
1st-4th Gea\b Output ShaftS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Mat

e\bials
Gene\bal Equipment
Disassembly CA

UTION:\fM\bke\fsure\fvice\fj\bw\fprotectors\f\bre\fused.\f All\fvehicles\f
204-050\f
Inst\bller,\fFront\fWheel\fHub\fBe\bring\fCup/Se\bl\f
205-071-01\f
Ad\bpter\ffor\f205-071\f(Thrust\fP\bd)\f
205-295\f
Remover,\fBe\bring\f(M\bin\fTool)\f
308-046\f
Inst\bller,\fTr\bnsmission\fExtension\fHousing\fBushing/Se\bl
\f
308-196\f
Collet\ffor\f205-295\f
308-197\f
Collet\ffor\f205-295\f
308-604\f
Inst\bller,\fOutput\fDrive\fFl\bnge\fSe\bl\f
NameSpec\bf\bcat\bo\f
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
Hot\f\bir\fgun
1. Cl\bmp\fthe\foutput\fsh\bft\fin\fthe\fvice.\f
2.Special\bTool(\f):\b 205-071-01,\f205-295,\f 308-197\f
\f
\f
\f
\f
\f
\f
\f
Стр. 1 из 8
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3.NOTE:\fLeft-h\bnd\fthre\bd\f
He\bt\fthe\ftr\bnsmission-side\ft\bper\froller\fbe\bring\f
re

t\bining\fbolt\fto\f\bpprox.\f90\f°C\fusing\f\b\fhot\f\bir\f
gun\f\bnd\fdisc\brd.\f
General\bEquipment:\b Hot\f\bir\fgun\f
4. NOTE:\fUse\f\b\fsuit\bble\fw\bsher\f\bs\f\b\fthrust\f
e
l

ement.\f
Special\bTool(\f):\b 20
5-295,\f308-196\f
5. D
isc\brd\fthe\fsn\bp\fring.\f
6. NOTE:\fM\bke\f\b\fnote\fof/m\brk\fthe\finst\blled\f
p
o

sitions\fof\fthe\fcomponents\fbefore\fremov\bl.\f
1. Sliding\fcoll\br\f
2 .

Blocker\fb\brs\f
3. Synchronizer\fhub\f
\f\f
\f\f
\f\f
\f
Стр. 2 из
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