2006 DODGE RAM SRT-10 sunroof

INSTALLATION
1. Position glass panel on to mechanism lift arms.
CAUTION: Verify that the retaining tabs are located on the INSIDE of the guide mechanism arms.
2. Start the attaching screws (3).
3. Connect a 12v power supply and verify that the sunroof is in the closed position.
4. Adjust sunroof glass to fit flushwith roof line (Refer to 23 - BODY/SUNROOF/GLASS PANEL - ADJUSTMENTS).
5. Tighten the screws (3) to 3.5 Nꞏm (30 in. lbs.).
6. Position the mechanism covers (2) over the glass tabs (1) between the locating features and seat fully.
7. Verify sunroof operation and alignment.

ADJUSTMENTS
ADJUSTMENT
1. Move the sunshade rearward to the open position.
2. Separate the mechanism covers (2) from the tabs (1) on the glass panel.
3. Verify the sunroof glass panel is in the fully closed position.
4. Loosen the forward attaching screws (3) on each side enough to permit thefront of the glass to adjust up or
down.
5. Adjust the front surface of the sunroof glass panel 0.00 mm to 2 mm (0.00 in.to0.08in.)belowthe top surface
of the roof.
6. Tighten the front glass panel attaching screws to 3.5 Nꞏm (30 in. lbs.).
7. Loosen the rear screws (3) on each side enough to make the rear adjustment.
8. Adjust the rear surface of the sunroof glass panel 0.00 mm to 2 mm (0.03 in.to 0.08 in.)abovethe top surface
of the roof.
9. Tighten the rear glass panel attaching screws to 3.5 Nꞏm (30 in. lbs.).
10. Check for proper fit. If not OK, repeat glass panel adjustment.
11. Position the mechanism covers (2) over the glass tabs (1) between the locating features and seat fully.
12. Verify sunroof operation and alignment.

GUIDE-SUNROOF GLASS
REMOVAL
1. Place the sunroof in the vent position.
2. Remove the sunroof assembly. (Refer to 23 -
BODY/SUNROOF/ASSEMBLY-MODULE -
REMOVAL)
3. Remove the motor. (Refer to 8 - ELECTRICAL/
POWER TOP - SUNROOF SERVICE INFO/MO-
TOR/MODULE-SUNROOF - REMOVAL)
4. Remove the glass. (Refer to 23 - BODY/SUN-
ROOF/GLASS - REMOVAL)
5. Remove the wind deflector. (Refer to 23 - BODY/
SUNROOF/DEFLECTOR-WIND - REMOVAL)
6. Separate the drain channel arms (2) from the guide
mechanisms (1) one at a time.
CAUTION: Do not pry the channel arms apart at
the same time or you could break the drain chan-
nel.
7. Slide the drain channel rearward out of the way.
8. Remove the hard stop screw from the frame.

3. Push the guide assembly (1) and drive cable rear-
ward past the hard stop location.
4. Install the hard stop screw (2) and push the drive
cable and guide assembly (1) up against the hard
stop screw (2).
5. Verify that the opposite guide assembly is also
positioned up against the hard stop screw.
6. Install the wind deflector as necessary. (Refer to 23
- BODY/SUNROOF/DEFLECTOR-WIND - INSTAL-
LATION)
7. Install the motor as necessary. (Refer to 8 - ELEC-
TRICAL/POWER TOP - SUNROOF SERVICE
INFO/MOTOR/MODULE-SUNROOF - INSTALLA-
TION)
8. Install the drain channel arms (2) into the mecha-
nism (1) holes one at a time with the reinforce-
ments on the inside of mechanism arms.
CAUTION: Do not pry the channel arms apart at
the same time or you could break the drain chan-
nel.
9. Install the sunroof assembly into the vehicle. (Refer
to 23 - BODY/SUNROOF/ASSEMBLY-MODULE -
INSTALLATION)
10. Perform the sunroof position calibration, (Refer to
8 - ELECTRICAL/POWER TOP/MOTOR - STAN-
DARD PROCEDURE - SUNROOF POSITION
CALIBRATION).
11. Perform the Excessive Force Limitation (EFL) cal-
ibration, (Refer to 8 - ELECTRICAL/POWER TOP/
MOTOR - STANDARD PROCEDURE -
EXCESSIVE FORCE LIMITATION (EFL) CALI-
BRATION).
12. Install the glass as necessary. (Refer to 23 - BODY/SUNROOF/GLASS - INSTA L L AT I O N )
13. Adjust sunroof glass to fit flush with roof line (Refer to 23 - BODY/SUNROOF/GLASS PANEL - ADJUST-
MENTS).
14. Verify proper operation of the power sunroof system.

HOSE-DRAIN
REMOVAL
FRONT HOSES
1. Remove headliner (Refer to 23 - BODY/INTERIOR/
HEADLINER - REMOVAL).
2. Disconnect the drain hose from the sunroof hous-
ing (1).
3. Separate the lower tube from the grommet in the
body (3).
4. Drain any liquid from hose connection, if necessary.
5. Release the clips (2) and remove the tube.
REAR HOUSING HOSE
1. Remove headliner (Refer to 23 - BODY/INTERIOR/
HEADLINER - REMOVAL).
2. Disconnect the drain hose from the sunroof hous-
ing (1).* Front tube shown, rear tube similar.
3. Drain any liquid from hose connection, if necessary.
4. Release the push pin fasteners (2) and separate
the lower tube from the grommet in the body (3).

INSTALLATION
FRONT HOSES
1. Position the lower portion through the grommet in
the body (3).
2. Connect the new drain tube to the sunroof housing
(1) and test drainage.
3. Position the tube support clips (2) and seat fully.
4. Install headliner (Refer to 23 - BODY/INTERIOR/
HEADLINER - INSTALLATION).
REAR HOUSING HOSE
1. Install the rear tube and seat the push pin fasten-
ers (2) fully. * Front tube shown, rear similar.
2. Position the lower portion through the grommet in
the body (3).
3. Connect the new drain tube to the sunroof housing
(1) and test drainage.
4. Install headliner (Refer to 23 - BODY/INTERIOR/
HEADLINER - INSTALLATION).

SUNSHADE
REMOVAL
1. Remove the drain channel. (Refer to 23 - BODY/
SUNROOF/CHANNEL-DRAIN - REMOVAL)
2. Push up the front center of the sunshade (1) to pop
out the front two feet.
3. Rotate the sunshade (2) so that the other feet (1)
are removed from the guide track.

INSTALLATION
1. Verify the sunshade track is free of obstructions
like the trim lace/ring.
2. Start with sunshade (2) at an angle with one foot
(1) in the track.
3. Rotate the sunshade so the other rear foot is in the
track as well as the 2 other feet (3) on the same
side as the first foot.
4. To insert the remaining two feet (2) apply force to
the middle front of sunshade (3) and guide them
into the track.
5. Check that all the feet are in the right track and
verify sunshade operation.
6. Install the drain channel. (Refer to 23 - BODY/
SUNROOF/CHANNEL-DRAIN - INSTALLATION)