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General Operation
Torque Converter, Gears, and Clutches
Electronic Control
Hydraulic Control
Shift Control Mechanism
Lock-up Mechanism
14-28Automatic Transmission
System Description
The automatic transmission is a combination of a three-element torque converter and triple-shaft electronically
controlled unit which provides five speeds forward and one in reverse. The entire unit is positioned in line with the
engine.
The torque converter consists of a pump, turbine, and stator assembly in a single unit. The converter housing (pump)
is connected to the engine crankshaft and turns as the engine turns. Around the outside of the torque converter is a
ring gear which meshes with the starter drive gear when the engine is being started. The entire torque converter
assembly serves as a flywheel while transmitting power to the transmission mainshaft. The transmission has three
parallel shafts; the mainshaft, the countershaft, and the secondary shaft. The mainshaft is in line with the engine
crankshaft, and includes the 4th and 5th clutches, and gears for 5th, 4th, reverse, and idler. The mainshaft reverse gear
is integral with the mainshaft 4th gear. The countershaft includes the gears for 1st, 2nd, 3rd, 4th, 5th, reverse, park,
and the final drive. The final drive gear is integral with the countershaft. The countershaft 4th gear and the
countershaft r
everse gear can be locked to the countershaft providing 4th or r everse gear, depending on which way
the selector is moved. The secondary shaft includes the 1st, 2nd, and 3rd clutches, and gears for 1st, 2nd, 3rd, and
idler. The idler gear shaft is located between the mainshaft and the secondary shaft, and the idler gear transmits
power between the mainshaft and the secondary shaft. The gears on the mainshaft and the secondary shaft are in
constant mesh with those on the countershaft. When certain combinations of gears in the transmission are engaged
by the clutches, power is transmitted through the mainshaft, then to the secondary shaft to the countershaft, or
through the mainshaft to the countershaft to provide drive.
The electronic control system consists of the powertrain control module (PCM), sensors, and shift solenoid valves.
Shifting and lock-up are electronically controlled for comfortable driving under all conditions. The PCM is located in
the engine compartment.
The valve bodies include the main valve body, the regulator valve body, and the servo body. They are bolted to the
torque converter housing. The main valve body contains the manual valve, shift valves A, B, C, and E, the relief valve,
the lock-up control valve, the cooler check valve, the servo control valve, and the ATF pump gears. The regulator valve
body contains the regulator valve, the torque converter check valve, the lock-up shift valve, and the 1st and 3rd
accumulators. The servo body contains the servo valve, shift valve D, the accumulators for 2nd, 4th, and 5th, and shift
solenoid valves A, B, C, D, and E. Fluid from the regulator passes through the manual valve to the various control
valves. The 1st, 3rd, and 5th clutches receive fluid from their respective feed pipes, and the 2nd and 4th clutches
receive fluid from the internal hydraulic circuit.
To shift gears, the PCM controls shift solenoid valves A, B, C, D, and E, and A/T clutch pressure control solenoid valves
A, B, and C, while receiving input signals from various sensors and switches located throughout the vehicle. The shift
solenoid valves shift the positions of the shift valves to switch the port leading hydraulic pressure to the clutch. A/T
clutch pressure control solenoid valves A, B, and C regulate their respective pressure, and pressurize the clutches to
engage them and their corresponding gears. The pressure of the A/T clutch pressure control solenoid valves also
applies to the shift valves to switch the port.
The lock-up mechanism operates in D (2nd, 3rd, 4th, and 5th gears). The pressurized fluid is drained from the back of
the torque converter through a fluid passage, causing the torque converter clutch piston to be held against the torque
converter cover. As this takes place, the mainshaft rotates at the same speed as the engine crankshaft. Together with
the hydraulic control, the PCM optimizes the timing and volume of the lock-up mechanism. When shift solenoid valve
E is turned on by the PCM, shift solenoid valve E pressure switches the lock-up shift valve on and off. A/T clutch
pressure control solenoid valve A and the lock-up control valve control the degree of lock-up.
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14-256Automatic Transmission
Shift Lever Disassembly/Reassembly
A/T GEAR POSITION
INDICATOR PANEL
SCREWS
3N·m
(0.3 kgf·m, 2 lbf·ft)SHIFT LEVER KNOB
SILICONE GREASE
SHIFT LOCK SOLENOID
HARNESS CLAMP
PARK PIN SWITCH/
A/T GEAR POSITION
INDICATOR PANEL
LIGHT CONNECTOR PARK PIN SWITCH
SHIFT LOCK RELEASE SPRING
SHIFT LOCK
SOLENOID PLUNGER
SHIFTLOCKSTOPCUSHION
SHIFT LOCK
STOP
SHIFT LEVER
ASSEMBLY/
BRACKET BASE SHIFT LEVER
ROD
LEVER COVER
A/T GEAR POSITION
INDICATOR PANEL
LIGHT BLUB
SHIFT LOCK
RELEASE
SHIFT LEVER SHROUD
PLUNGER SPRING SILICONE
GREASE
SHIFT LOCK
SOLENOID CONNECTOR BUSHING
SHIFT LEVER ROD CAP
SILICONE GREASESILICONE GREASE
NOTE: Make sure not to get any silicone grease on the terminal part of the connectors and switches, especially if you
have silicone grease on your hands or gloves.
Replace.
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14-28714-287
Shift Lock Solenoid Test Shift Lock Solenoid Replacement
A
A
B
1. Connect the HDS to the DLC (A) located under the
driver’s side of the dashboard.
2. Turn the ignition switch to ON (II). Make sure the HDS communicates with the PCM. If it does not, go
to the DLC circuit troubleshooting (see page
11-204).
3. Select Shift Lock Solenoid Test in the Miscellaneous Test Menu, and check that the shift
lock solenoid operates with the HDS.
4. Check that the shift lever can be moved out of P when Shift Lock Solenoid is ON. Move the shift
lever back in P, and check it locks when Shift Lock
Solenoid is OFF.
5. Check that the shift lock releases when the shift lock release is pushed, and check that it locks when
the shift lock release is released.
6. If the shift lock solenoid does not work properly, go to the shift lock system troubleshooting (see page
14-280). NOTE: Make sure not to get any silicone grease on the
terminal part of the connectors and switches, especially
if you have silicone grease on your hands or gloves.
1. Remove the shift lever assembly (see page 14-254).
2. Remove the shift lock solenoid connector.
3. Release the shift lock solenoid lock (A), then remove the shift lock solenoid (B).
(cont’d)
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14-28814-288 A/T Interlock System
Shift Lock Solenoid Replacement
(cont’d)
Shift Lock Stop, Shift Lock Stop
Cushion Replacement
AB
C
D
F E
A
B
A
B
C
D
4. Replace the shift lock solenoid (A), the solenoid
plunger (B), and the plunger spring (C) assembly.
5. Apply silicone grease to the tip (D) of the shift lock stop (E), and install a new shift lock solenoid
assembly by aligning the joint of the shift lock
solenoid plunger with the tip of the shift lock stop.
6. Route the shift lock solenoid harness in the guide, and install the connector (F) on the bracket base.
7. Install the shift lever assembly (see page 14-255). NOTE: Make sure not to get any silicone grease on the
terminal part of the connectors and switches, especially
if you have silicone grease on your hands or gloves.
1. Remove the shift lever assembly (see page 14-254).
2. Release the shift lock solenoid lock (A), then remove the shift lock solenoid (B).
3. Remove the shift lock release (A) and the release spring (B).
4. Remove the shift lock stop (C) and the stop cushion (D), and replace the shift lock stop or the stop
cushion.
5. Install the shift lock stop cushion on the shift lock stop.
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14-28814-288 A/T Interlock System
Shift Lock Solenoid Replacement
(cont’d)
Shift Lock Stop, Shift Lock Stop
Cushion Replacement
AB
C
D
F E
A
B
A
B
C
D
4. Replace the shift lock solenoid (A), the solenoid
plunger (B), and the plunger spring (C) assembly.
5. Apply silicone grease to the tip (D) of the shift lock stop (E), and install a new shift lock solenoid
assembly by aligning the joint of the shift lock
solenoid plunger with the tip of the shift lock stop.
6. Route the shift lock solenoid harness in the guide, and install the connector (F) on the bracket base.
7. Install the shift lever assembly (see page 14-255). NOTE: Make sure not to get any silicone grease on the
terminal part of the connectors and switches, especially
if you have silicone grease on your hands or gloves.
1. Remove the shift lever assembly (see page 14-254).
2. Release the shift lock solenoid lock (A), then remove the shift lock solenoid (B).
3. Remove the shift lock release (A) and the release spring (B).
4. Remove the shift lock stop (C) and the stop cushion (D), and replace the shift lock stop or the stop
cushion.
5. Install the shift lock stop cushion on the shift lock stop.
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14-348Transmission Housing
Shaft Assembly and Housing Installation (cont’d)
B
A
C
C
6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft) GRNORN
RED
BLU
YEL,
WHT, WHT
G
D
E
B
C F
A
6x1.0mm
12 N·m
(1.2 kgf·m,
8.7 lbf·ft) 6x1.0mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
C
B
A
B
20. Install the input shaft (mainshaft) speed sensor (A) and the output shaft (countershaft) speed sensor
(B) with new O-rings (C).
21. Install the shift solenoid wire harness (F) in the transmission housing with a new O-ring (G).
22. Connect the connectors to the respective valves: BLU wire to shift solenoid valve A.
ORN wire to shift solenoid valve B.
GRN wire to shift solenoid valve C.
YEL, WHT, and WHT wire to shift solenoid valveD.
RED wire to shift solenoid valve E. 23. Install the shift solenoid valve cover (A) with the
two dowel pins (B) and a new gasket (C).
Replace.
Replace.
Replace. Replace.
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Removal
17-63
EPS Motor Removal and Installation
A B
6x1.0mm A
B
8x1.25mm
NOTE:
Do not allow dust, dirt, or other foreign materials to enter the gearbox.
Make sure not to get any silicone grease on the terminal part of the connectors and switches,
especially if you have silicone grease on your hands
or gloves.
1. Remove the steering gearbox (see page 17-65).
2. Disconnect the torque sensor 3P connector (A) from the steering gearbox, then remove the wire
harness clamp bolts and the ground terminal (B). 3. Remove the EPS motor (A) from the steering
gearbox, then remove the O-ring (B) and discard it.
(cont’d)
Replace.
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Installation
17-81
A
B C
D
E
93 N·m
(9.5 kgf·m,
69 lbf·ft)
A
B A
B
(P/N 08798-9013)
1. Install a new rubber stop (A) and a new lock washer (B). Align the lock washer tabs (C) with the slots (D)
on the rack end (E) while holding the lock washer in
place. Repeat this step for the other side of the rack
shaft.
2. Hold the flat surface sections of the steering rack with one wrench, and tighten both rack ends with
another wrench. Be careful not to damage the rack
surface with the wrench.
3. Bend the lock washer (A) back against the flat spots (B) on the rack end ball joint housing. 4. Apply multipurpose grease to the circumference of
the rack end joint housing (A) and lock washer.
5. Apply a light coat of silicone grease (P/N 08798-9013) to the boot fitting grooves (B) on the
rack ends.
NOTE: Make sure not to get any silicone grease on
the terminal part of the connectors and switches,
especially if you have silicone grease on your
hands or gloves.
(cont’d)
Replace.
Replace.
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