2006 ACURA CSX ESP


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12-12Clutch
Clutch Master Cylinder Replacement (cont’d)
C
DB
A
E
F
(P/N 08C30-B0234M)D
E
B C
A A
UP
13mm
(0.04 0.12 in.) 13mm
(0.04 0.12 in.) LEFT
SIDE
B
C
B
A
11. Remove the reservoir hose (A), then remove the
retaining clip (B) for disconnecting the clutch line
(C) from the clutch master cylinder (D). Plug or
wrap the end of the reservoir hose and the clutch
line with a clean shop towel to prevent brake fluid
from coming out.
NOTE: Inspect the hose. If the hose has damage,
leaks, interference, or twisting, replace it.
12. Remove the O-ring (E) and the clutch master cylinder seal (F) from the clutch master cylinder.
13. Install a new O-ring (A) on the clutch line (B), then apply silicone grease (P/N 08C30-B0234M) to the
end of the clutch line. Install the clutch line in the
clutch master cylinder (C) with a new retaining clip
(D).
NOTE: Make sure not to get any silicone grease on
the terminal part of the connectors and switches,
especially if you have silicone grease on your
hands or gloves.
14. Install the reservoir hose (E). 15. Make sure the hose clamps (A) are positioned on
the master cylinder (B) and the reservoir (C) as
shown.
16. To prevent the retaining clip (A) from coming off, pry apart the tip (B) of the clip with a screwdriver.
Replace.
Replace.
08/08/21 14:42:33 61SNR030_120_0014
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DYNOMITE -2009-

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5-speed Manual Transmission
12-14 Clutch
Slave Cylinder Replacement
B
A
B C
A A
B
DC
(P/N 08798-9002)
(P/N 08C30-B0234M)
A
B (P/N 08798-9002)
C D
E
22 N·m
(2.2 kgf·m, 16 lbf·ft)
NOTE:
 Use fender covers to avoid damaging painted surfaces.
 Do not spill brake fluid on the vehicle; it may damage the paint or plastic. If brake fluid does contact the
paint or plastic, wash it off immediately with water.
 Make sure not to get any silicone grease on the terminal part of the connectors and switches,
especially if you have silicone grease on your hands
or gloves.
1. Remove the clutch line bracket (A) and the slave cylinder (B).
2. Remove the roll pins (A). Disconnect the clutch line (B), and remove the O-ring (C). Plug or wrap the
end of the clutch line with a clean shop towel to
prevent brake fluid from coming out. 3. Install a new O-ring (A) on the clutch line (B), then
connect the clutch line to the slave cylinder (C).
4. Set in new roll pins (D) to the slave cylinder.
5. Pull back the boot (A), and apply s ilicone grease
(P/N 08C30-B0234M) to the boot and the slave
cylinder pushrod (B). Reinstall the boot.
6. Apply a light coat of super high temp urea grease (P/N 08798-9002) to the pushrod of the slave
cylinder (C) and the release fork (D).
7. Install the slave cylinder and the clutch line bracket (E).
Replace.
Replace.
08/08/21 14:42:34 61SNR030_120_0016
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DYNOMITE -2009-

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6-speed Manual Transmission
12-1512-15
A
B
A CB
8. Do the clutch hydraulic system bleeding (see page12-7).
9. Check the clutch operation and check for leaks.
10. Test-drive the vehicle. NOTE:
 Use fender covers to avoid damaging painted surfaces.
 Do not spill brake fluid on the vehicle; it may damage the paint or plastic. If brake fluid does contact the
paint or plastic, wash it off immediately with water.
 Make sure not to get any silicone grease on the terminal part of the connectors and switches,
especially if you have silicone grease on your hands
or gloves.
1. Remove the clutch line bracket (A) and the slave cylinder (B).
2. Remove the roll pins (A). Disconnect the clutch line (B), and remove the O-ring (C). Plug or wrap the
end of the clutch line with a clean shop towel to
prevent brake fluid from coming out.
(cont’d)
08/08/21 14:42:35 61SNR030_120_0017
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DYNOMITE -2009-

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6-speed Manual Transmission
12-1512-15
A
B
A CB
8. Do the clutch hydraulic system bleeding (see page12-7).
9. Check the clutch operation and check for leaks.
10. Test-drive the vehicle. NOTE:
 Use fender covers to avoid damaging painted surfaces.
 Do not spill brake fluid on the vehicle; it may damage the paint or plastic. If brake fluid does contact the
paint or plastic, wash it off immediately with water.
 Make sure not to get any silicone grease on the terminal part of the connectors and switches,
especially if you have silicone grease on your hands
or gloves.
1. Remove the clutch line bracket (A) and the slave cylinder (B).
2. Remove the roll pins (A). Disconnect the clutch line (B), and remove the O-ring (C). Plug or wrap the
end of the clutch line with a clean shop towel to
prevent brake fluid from coming out.
(cont’d)
08/08/21 14:42:35 61SNR030_120_0017
ProCarManuals.com
DYNOMITE -2009-


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’06 model ’07-09 models
13-20Manual Transmission
Transmission Installation (cont’d)
A
B
C
A
D 8x1.25mm
27 N·m
(2.8 kgf·m,
20 lbf·ft)
BC
C
B
A
(P/N 08C30-B0234M) 8x1.25mm
27 N·m
(2.8 kgf·m,
20 lbf·ft)
BC
C
A (P/N 08C30-B0234M) E
36. Install the harness clips (A) on the shift cable
bracket (B) and the harness bracket (C).
37. Apply a light coat of silicone grease (P/N 08C30- B0234M) to the shift cable ends (A).
NOTE: Make sure not to get any silicone grease on
the terminal part of the connectors and switches,
especially if you have silicone grease on your
hands or gloves. 38. Install the shift cable bracket (B) and the shift cables
(C), then install new cotter pins (D) or lock pins (E).
Replace.
08/08/21 14:44:54 61SNR030_130_0022
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DYNOMITE -2009-

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13-61
Gearshift Mechanism Replacement
’06 model
’07-09 models
(P/N 08C30-B0234M)
WASHER
(WHITE)
COTTER PINS
WASHER
WASHER
(WHITE)
LOCK PINS
(P/N 08C30-B0234M) SHIFT CABLE
CLIP
8x1.25mm
27 N·m
(2.8 kgf·m, 20 lbf·ft)
SHIFT CABLE BRACKET
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
SHIFT CABLES
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
SHIFT LEVER HOUSING SHIFT LEVER KNOB
69N·m
(0.6 0.9 kgf·m, 4 7 lbf·ft)
8x1.25mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)SHIFT
CABLE
CLIP
A A WASHER
NOTE:
 Make sure not to get any silicone grease on the terminal part of the c onnectors and switches, especially if you have
silicone grease on your hands or gloves.
 When installing the shift cables (transmission side), position the paint mark (A) facing the upward.
Replace.
Replace.
Replace.
08/08/21 14:46:30 61SNR030_130_0063
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DYNOMITE -2009-

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’06 model
’07-09 models
13-97
8x1.25mm
27 N·m (2.8 kgf·m, 20 lbf·ft)
C B
C
A
(P/N 08C30-B0234M) E
D
C
B
C
A
(P/N 08C30-B0234M) 8x1.25mm
27 N·m (2.8 kgf·m, 20 lbf·ft)
A
D
B C
37. Apply a light coat of silicone grease (P/N 08C30-
B0234M) to the shift cable ends (A).
NOTE: Make sure not to get any silicone grease on
the terminal part of the connectors and switches,
especially if you have silicone grease on your
hands or gloves
38. Install the shift cable bracket (B) and the shift cables(C), then install new cotter pins (D) or lock pins (E).
39. Connect the back-up light switch connector (A), the output shaft (countershaft) speed sensor connector
(B), and the reverse lockout solenoid connector (C).
Install the harness clips (D).
(cont’d)
Replace.
08/08/21 14:47:30 61SNR030_130_0099
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DYNOMITE -2009-

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13-138Manual Transmission
Gearshift Mechanism Replacement
’06 model
’07-09 models COTTER PINS
WASHER
(WHITE)
LOCK PINS
(P/N 08C30-B0234M) SHIFT CABLE
CLIP
8 x 1.25 mm
27 N·m
(2.8 kgf·m, 20 lbf·ft)
SHIFT CABLE BRACKET
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
SHIFT CABLES
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
SHIFT LEVER HOUSING SHIFT LEVER KNOB
8x1.25mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)SHIFT
CABLE
CLIP
A A
LOCKNUT
10x1.25mm
9N·m
(0.9 kgf·m,
7lbf·ft) (P/N 08C30-B0234M)
WASHER
(WHITE)
WASHER
WASHER
NOTE:
 Make sure not to get any silicone grease on the terminal part of the c onnectors and switches, especially if you have
silicone grease on your hands or gloves.
 When installing the shift cables (transmission side), position the paint mark (A) facing the upward.
Replace.
Replace.
Replace.
08/08/21 14:48:45 61SNR030_130_0140
ProCarManuals.com
DYNOMITE -2009-