14-240Automatic Transmission
Transmission Removal (cont’d)
A
B
A B
40. Remove the torque converter cover (A), andremove the drive plate bolts (B) (8) while rotating
the crankshaft pulley.
41. Remove the intermediate shaft cover (A).
42. Remove the intermediate shaft (B). Coat all precision finished surfaces with clean engine oil,
then tie the plastic bags over the intermediate shaft
ends. 43. Remove the upper transmission housing mounting
bolts.
44. Remove the transmission mount bracket bolts.
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DYNOMITE -2009-
14-268A/T Gear Position Indicator
Transmission Range Switch Replacement (cont’d)
A
C
B
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft) 6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)A
7. Install the transmission range switch (A) gently on
the selector control shaft (B) while holding it in the
N position with the 2.0 mm (0.08 in.) blade (C).
8. Tighten the bolts on the transmission range switch while you continue to holding the N position. Do
not move the transmission range switch when
tightening the bolts. Remove the feeler gauge. 9. Check the connectors for rust, dirt, or oil, clean or
repair if necessary, then connect the connector
securely.
10. Turn the ignition switch to ON (II). Move the shift lever through all positions, and check the
transmission range switch synchronization with the
A/T gear position indicator.
11. Check that the engine will start with the shift lever in P and N, and will not start in any other shift lever
position.
12. Check that the back-up lights come on when the shift lever is in R.
13. Allow the front wheels to rotate freely, then start the engine, and check the shift lever operation.
14. Install the transmission range switch cover (A).
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DYNOMITE -2009-
Î
16-22Driveline/Axle
Driveshaft Installation (cont’d)
B
A
K20Z2 engine model:
22x1.5mm
181 N·m
(18.5 kgf·m, 134 lbf·ft)
K20Z3 engine model:
24x1.5mm
245 N·m
(25.0 kgf·m, 180 lbf·ft)
9. Apply small amount of engine oil to the seating surface of new spindle nut (A).
10. Install the spindle nut, then tighten it. After tightening, use a drift to stake the spindle nut
shoulder (B) against the driveshaft.
11. Clean the mating surfaces of the brake disc and the wheel, then install the front wheels.
12. Turn the front wheel by hand, and make sure there is no interference between the driveshaft and
surrounding parts. 13. Refill the transmission with the recommended
transmission fluid:
5-speed manual transmission (see page 13-5)
6-speed manual transmission (see page 13-82)
Automatic transmission (see page 14-232)
14. Lower the vehicle on the lift.
15. Check the wheel alignment, and adjust it if necessary (see page 18-5).
16. Test-drive the vehicle.
Replace.
Replace.
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DYNOMITE -2009-
Ì
Ï
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Special Tools Required
Removal
17-65
Steering Gearbox Removal and Installation
A
Ball joint remover, 28 mm 07MAC-SL0A202
Engine hanger adapter
VSB02C000015
Front subframe adaptor VSB02C000016
2006 Civic engine hanger VSB02C000025
Engine support hunger, A and Reds AAR-T1256 : These special tools are available through Honda
Canada Inc. Technical Tools Department; FAX 866-
398-8665/e-mail: ch_technicaltools ch. honda. com
Note these items during removal: Use solvent and a brush, wash any oil and dirt off the end of the steering gearbox. Avoid any electrical
parts. Blow dry with compressed air.
Be sure to remove the steering wheel before disconnecting the steering joint, or damage to the
cable reel may occur.
1. Do the battery terminal disconnection procedure (see page 22-68).
2. Raise the front of the vehicle, and support it with safety stands in the proper locations (see page
1-11).
3. Remove the front wheels.
4. Remove the driver’s airbag (see page 24-188), and the steering wheel (see page 17-6).
5. Remove the driver’s dashboard undercover (see page 20-103). 6. Remove the steering joint cover (A).
(cont’d)
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Exploded View
18-14Front Suspension
Knuckle/Hub/Wheel Bearing Replacement
SNAP RING
SELF-LOCKING NUT DAMPER PINCH BOLT
14x1.5mm
90 N·m
(9.2 kgf·m, 67 lbf·ft)
WHEEL BEARING
(MAGNETIC ENCODER) SPLASH GUARD
KNUCKLE
FLAT SCREW
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
FRONT HUB
FRONT BRAKE DISC SPINDLE NUT
Except Type S model:
22 x 1.5 mm
181 N·m (18.5 kgf·m, 134 lbf·ft)5x0.8mm
6N·m
(0.6 kgf·m, 4 lbf·ft)
Type S model:
24 x 1.5 mm
245 N·m (25.0 kgf·m, 181 lbf·ft)
Replace.
Replace.
Replace. Check for corrosion,
deformation, and damage.
Replace if rusted.
Check for deformation and damage.
Apply a small amount of engine oil
to the seating surface of the nut.
Check for damage and cracks.
Check for wear, damage, and rust. Replace.
Replace.
08/08/21 14:56:49 61SNR030_180_0014
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DYNOMITE -2009-
Wheel Bearing Replacement
18-18Front Suspension
Knuckle/Hub/Wheel Bearing Replacement (cont’d)
A
B
C
Except Type S model:
07GAF-SE00100
Type S model:
07GAF-SD40100
C Press
D D
A
B C
Except Type S model:
07GAF-SE00100
Type S model:
07GAF-SD40100
Press
17. Install the knuckle/hub in the reverse order of
removal, and note these items:
First install all of the components, and lightly tighten the bolts and the nuts, then raise the
suspension to load it with the vehicle’s weight
before fully tightening to the specified torque
values.
Be careful not to damage the ball joint boot when connecting the knuckle.
Before connecting the lower ball joint to the knuckle, degrease the threaded section and the
tapered portion of the ball joint pin, the ball joint
connecting hole, the threaded section, and the
mating surfaces of the castle nut.
Torque the castle nut to the lower torque specification, then tighten it only far enough to
align the slot with the ball joint pin hole. Do not
align the castle nut by loosening it.
Use a new spindle nut during reassembly.
Before installing the spindle nut, apply a small amount of engine oil to the seating surface of the
nut. After tightening, use a drift to stake the
spindle nut shoulder against the driveshaft.
Before installing the brake disc, clean the mating surfaces of the front hub and the inside of the
brake disc.
Before installing the wheel, clean the mating surfaces of the brake disc and the inside of the
wheel.
18. Check the wheel alignment, and adjust it if necessary (see page 18-5). 1. Separate the hub (A) from the knuckle (B) using the
hub dis/assembly tool and a hydraulic press. Hold
the knuckle with the attachment (C) of the hydraulic
press or equivalent tool. Be careful not to damage
or deform the splash guard (D). Hold onto the hub
to keep it from falling when pressed clear.
2. Press the wheel bearing inner race (A) off of the hub (B) using the hub dis/assembly tool, a
commercially available bearing separator (C), and a
press.
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DYNOMITE -2009-
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21-721-7
A/C Refrigerant Oil Replacement
A
B C
3. Inspect the drive belt (see page 4-30).
4. Make sure no material is blocking the air flow to the
A/C condenser.
5. Check the dust and pollen filter. Replace it if it is clogged (see page 21-75).
6. Check for kinks or sharp bends in the A/C lines and hoses, which can greatly reduce system
performance. Replace A/C lines and hoses if they
are kinked or damaged (see page 21-8).
7. Start the engine, turn the air conditioning system on, and allow it to run for a few minutes and reach
stable operation.
Check that the A/C operates at each position of the blower fan switch (except OFF). If the A/C
does not operate, refer to the symptom
troubleshooting.
Check that the A/C compressor clutch (A) is engaged. The pressure plate should be rotating
at the same speed as the pulley. If the pressure
plate does not engage, refer to the symptom
troubleshooting.
Check that the A/C condenser fan (B) and radiator fan (C) operate when the A/C compressor clutch
is engaged. If either fan fails to operate when the
A/C compressor clutch is engaged, refer to the
symptom troubleshooting.
Check that the engine idle speed is correctly maintained when the A/C is switched on and off
and the A/C compressor clutch is engaged and
disengaged. Recommended PAG oil: SP-10
P/N 38897-P13-A01AH: 120 mL (4 fl·oz)
It is important to have the correct amount of refrigerant
oil in the A/C system to ensure proper lubrication of the
compressor. Too little oil damages the compressor; too
much oil reduces the cooling capacity of the system,
and can produce high vent temperatures.
To avoid contamination, do not return the oil to the container once dispensed, and never mix it with other
refrigerant oils.
Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture
absorption.
Do not spill the refrigerant oil on the vehicle; it may damage the paint; if it gets on the paint, wash it off
immediately.
Add the recommended refrigerant oil in the amount
listed if you replace any of the following parts: ........
.............. ............ ........
..............
........
.............. ............ ........
..............
A/C condenser .50 mL (1 2/3 fl·oz)
Evaporator .40 mL (1 1/3 fl·oz)
Line or hose .10 mL (1/3 fl·oz)
Receiver/Dryer .10 mL (1/3 fl·oz)
Leakage repair .25 mL (5/6 fl·oz)
A/C compressor .Since the oil separator is
equipped inside the compressor
for this vehicle, oil drainage is
unnecessary at the time of
compressor replacement.
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DYNOMITE -2009-
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21-721-7
A/C Refrigerant Oil Replacement
A
B C
3. Inspect the drive belt (see page 4-30).
4. Make sure no material is blocking the air flow to the
A/C condenser.
5. Check the dust and pollen filter. Replace it if it is clogged (see page 21-75).
6. Check for kinks or sharp bends in the A/C lines and hoses, which can greatly reduce system
performance. Replace A/C lines and hoses if they
are kinked or damaged (see page 21-8).
7. Start the engine, turn the air conditioning system on, and allow it to run for a few minutes and reach
stable operation.
Check that the A/C operates at each position of the blower fan switch (except OFF). If the A/C
does not operate, refer to the symptom
troubleshooting.
Check that the A/C compressor clutch (A) is engaged. The pressure plate should be rotating
at the same speed as the pulley. If the pressure
plate does not engage, refer to the symptom
troubleshooting.
Check that the A/C condenser fan (B) and radiator fan (C) operate when the A/C compressor clutch
is engaged. If either fan fails to operate when the
A/C compressor clutch is engaged, refer to the
symptom troubleshooting.
Check that the engine idle speed is correctly maintained when the A/C is switched on and off
and the A/C compressor clutch is engaged and
disengaged. Recommended PAG oil: SP-10
P/N 38897-P13-A01AH: 120 mL (4 fl·oz)
It is important to have the correct amount of refrigerant
oil in the A/C system to ensure proper lubrication of the
compressor. Too little oil damages the compressor; too
much oil reduces the cooling capacity of the system,
and can produce high vent temperatures.
To avoid contamination, do not return the oil to the container once dispensed, and never mix it with other
refrigerant oils.
Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture
absorption.
Do not spill the refrigerant oil on the vehicle; it may damage the paint; if it gets on the paint, wash it off
immediately.
Add the recommended refrigerant oil in the amount
listed if you replace any of the following parts: ........
.............. ............ ........
..............
........
.............. ............ ........
..............
A/C condenser .50 mL (1 2/3 fl·oz)
Evaporator .40 mL (1 1/3 fl·oz)
Line or hose .10 mL (1/3 fl·oz)
Receiver/Dryer .10 mL (1/3 fl·oz)
Leakage repair .25 mL (5/6 fl·oz)
A/C compressor .Since the oil separator is
equipped inside the compressor
for this vehicle, oil drainage is
unnecessary at the time of
compressor replacement.
08/08/21 14:40:56 61SNR030_210_0008
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DYNOMITE -2009-