2005 YAMAHA XMAX 250 Owners Manual

EAU25921
Troubleshooting charts
Starting problems or poor engine performanceEWA10840
s s
WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.
6
PERIODIC MAINTENANCE AND MINOR REPAIR
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Engine overheatingEWA10400
s s
WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the his-
sing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-25
NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended
coolant as soon as possible.
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EAU26090
Care
While the open design of a scooter
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go
unnoticed on a car, however, it
detracts from the overall appearance
of a scooter. Frequent and proper
care does not only comply with the
terms of the warranty, but it will also
keep your scooter looking good,
extend its life and optimize its perfor-
mance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and
covers as well as all electrical
couplers and connectors, inclu-
ding the spark plug cap, are
tightly installed.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such pro-ducts onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.
Cleaning
ECA10780
CAUTION
Avoid using strong acidic whe-
el cleaners, especially on spo-
ked wheels. If such products
are used on hard-to-remove
dirt, do not leave the cleaner on
the affected area any longer
than instructed. Also, tho-
roughly rinse the area off with
water, immediately dry it, and
then apply a corrosion protec-
tion spray.
Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use
only a soft, clean cloth or spon-
ge with mild detergent and
water to clean plastic.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent orthinner, fuel (gasoline), rust
removers or inhibitors, brake
fluid, antifreeze or electrolyte.
Do not use high-pressure was-
hers or steam-jet cleaners sin-
ce they cause water seepage
and deterioration in the follo-
wing areas: seals (of wheel and
swingarm bearings, fork and
brakes), electric components
(couplers, connectors, instru-
ments, switches and lights),
breather hoses and vents.
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or scrat-
ching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not lea-
ve any marks. If the windshield
is scratched, use a quality
plastic polishing compound
after washing.
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After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottle-
brush for hard-to-reach areas. Stub-
born dirt and insects will come off
more easily if the area is covered with
a wet cloth for a few minutes before
cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.
NOTE:
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the
engine has cooled down.
ECA10790
CAUTION
Do not use warm water since it
increases the corrosive action of
the salt.
2. Apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, surfa-
ces to prevent corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally indu-
ced discoloring of stainless-steel
exhaust systems can be removed
through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal, inclu-
ding chrome- and nickel-plated,
surfaces.
4. Use spray oil as a universal clea-
ner to remove any remaining dirt.
5. Touch up minor paint damage
caused by stones, etc.6. Wax all painted surfaces.
7. Let the scooter dry completely
before storing or covering it.
EWA10940
s s
WARNING
Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires
with warm water and a mild
detergent.
Before operating the scooter
test its braking performance
and cornering behavior.
ECA10800
CAUTION
Apply spray oil and wax spa-
ringly and make sure to wipe
off any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wear
away the paint.
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NOTE:
Consult a Yamaha dealer for advice
on what products to use.
EAU26300
Storage
Short-term
Always store your scooter in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.
ECA10820
CAUTION
Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your scooter for seve-
ral months:
1. Follow all the instructions in the
“Care” section of this chapter.2. Drain the carburetor float cham-
ber by loosening the drain bolt;
this will prevent fuel deposits
from building up. Pour the drai-
ned fuel into the fuel tank.
3. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.
a. Remove the spark plug cap and
spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit sparking
during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap from
the spark plug, and then install
the spark plug and the spark plug
cap.
EWA10950
s s
WARNING
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turning
the engine over.
5. Lubricate all control cables and
the pivoting points of all levers
and pedals as well as of the
sidestand/centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alter-
natively, turn the wheels a little
every month in order to prevent
the tires from becoming degra-
ded in one spot.
7. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
8. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a
month. Do not store the battery in
an excessively cold or warm pla-
ce [less than 0 °C (30 °F) or more
than 30 °C (90 °F)]. For more
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information on storing the bat-
tery, see page 6-18.
NOTE:
Make any necessary repairs before
storing the scooter.
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DimensionsOverall length
2210 mm
Overall width
790 mm
Overall height
1380 mm
Seat height
775 mm
Wheelbase
1545 mm
Ground clearance
113 mm
WeightDry (without oil and fuel)
164.0 kg
With oil and fuel
174.0 kg
Maximum load
235 kg
EngineEngine type
Liquid cooled 4-stroke, SOHC
Cylinder arrangement
Forward-inclined single cylinder
Displacement
249.7 cm
3
Bore x stroke
69.0 x 66.8 mm
Compression ratio
10.00 :1
Starting system
Electric starterLubrication system
Wet sump
Oil type or gradeEngine oil
SAE10W30SE
Recommended engine oil grade
API service SE, SF, SG type or higher
Engine oil quantityQuantity
1.4 L
Periodic oil change
1.20 L
Final gear oilQuantity
0.25 L
Cooling systemRadiator capacity
0.34 L
Coolant reservoir capacity (up to the maxi-
mum level mark)
0.46 L
Air filterAir filter element
Oil-coated paper element
Recommended fuelRecommended fuel
Unleaded fuel
Fuel tank capacity
12.0 L
Fuel reserve amount
2.0 L
CarburetorType x quantity
1C0 x 1
Manufacturer
KEIHIN
Spark plug (s)Manufacturer/model
NGK DR8EA
Spark plug gap
0.6-0.7 mm
Clutch type
Transmission
Primary reduction system
Helical gear
Primary reduction ratio
40 x 15 (2.666)
Secondary reduction system
Helical gear
Secondary reduction ratio
40 x 14 (2.857)
Transmission type
V-belt automatic8
SPECIFICATIONS
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OperationCentrifugal automatic type
ChassisFrame typeSteel tube underbone
Caster angle 28.00 degree
Trail 100.0 mm
Front tireTypeTubeless
Size 120/70-15 56S
Wear limit (front) 1.6 mm
Manufacturer/model Michelin/Gold Standard
Rear tireTypeTubeless
Size 140/70-14 68S
Wear limit (rear) 1.6 mm
Manufacturer/model Michelin/Gold Standard
Tire air pressure (measured on cold tires)
Loading condition 0-90 kg
Front 190kPa (27,02 psi) (1,9kgf/cm2) Rear
220kPa (31,29 psi) (2,2kgf/cm2)
Loading condition 90-max.
Front 210kPa (29,86 psi) (2,1 kgf/cm2)
Rear 250kPa (35,55 psi) (2,5 kgf/cm2)
Front wheelWheel typeCast wheel
Rim size 15xMT3.50
Rim material Aluminum
Rear wheelWheel typeCast wheel
Rim size 14xMT3.75
Rim material Aluminum
Front disc brakeDisc brake typeSingle
Recommended fluid DOT 4
Rear disc brakeDisc brake typeSingle
Recommended fluid DOT 4
Front suspensionFront fork travel110.0 mm
Rear suspensionRear shock absorber assembly travel95.0 mm
ElectricalSystem voltage12 V
Battery
Type/model YTX9-BS
Voltage 12.0 V
Capacity 12.0 V8.0 Ah
Bulb type
Bulb voltage, wattage x quantity
Headlight12 V35/35 W
Auxiliary light 12 V5.0 W x 2 pcs
Tail/brake light 12 V21/5 W
Front flasher light 12 V10 W/2 pcs
Rear flasher light 12 V10.0 W x 2 pcs
License plate light 12 V5.0 W x 1 pcs
FusesMain fuse30.0 A
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