2005 TOYOTA AVENSIS service
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030AA±10
03±50
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
U341E
Part TightenedNmkgfcmftlbf
Park/neutral position switch x Transaxle Bolt
Nut5.4
6.955
7048 in.lbf
61 in.lbf
Control shaft lever x Park/neutral position switch131309
Battery carrier x Body1313210
Engine hanger x Engine3838728
Drain plug x Oil pan4950036
Transaxle x Engine Bolt A:
Bolt B:
Bolt C:64
46
23650
470
23547
34
17
Torque converter clutch x Drive plate2828520
Engine mounting bracket RR x Transaxle6465347
Engine mounting bracket FR x Transaxle6465347
Center member x Body Bolt A:4545933
Center member x Suspension member Bolt B:
BoltC:96
52979
53071
38
Engine mounting insulator RR x Engine mounting bracket RR8788764
Engine mounting insulator RR x Suspension member5253038
Engine mounting insulator FR x Engine mounting bracket FR5253038
Engine mounting bracket LH x Transaxle6465347
Engine mounting insulator LH x Body Bolt A:
Nut B:52
80530
81538
59
Starter x Transaxle3737727
Starter wire x Starter9.810087 in.lbf
Froor panel brace x Body3030222
Oil filler tube x Transaxle Bolt A:121229
Oil cooler tube clamp x Oil filler tube Bolt B:5.55649 in.lbf
Oil cooler outlet tube x Transaxle3535725
Oil cooler inlet tube x Transaxle3535725
Wire harness clamp bracket x Transaxle121229
Wire harness x Transaxle Bolt A:
Bolt B:5
2651
26544 in.lbf
19
Control cable bracket x Transaxle121229
Control cable support x Transaxle121229
Air cleaner assy x Body7.07162 in.lbf
Cylinder head cover No. 2 x Engine7.07162 in.lbf
Speed sensor x Transaxle5.45548 in.lbf
Transmission wire x Transaxle5.45548
Solenoid valve x Valve body Bolt A:
Bolt B:11
1111 0
11 08
8
Valve body x Transaxle1111 08
ATF temperature sensor x Valve body1111 08
Oil strainer x Valve body1111 08
Oil pan x Transaxle7.88069 in.lbf
Floor shift assembly x Body121229
Control cable x Control shaft lever121229
Page 136 of 5135
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
03±51
AVENSIS REPAIR MANUAL (RM1018E) U241E
Part TightenedNmkgfcmftlbf
Park/neutral position switch x Transaxle Bolt
Nut5.4
6.955
7048 in.lbf
61 in.lbf
Control shaft lever x Park/neutral position switch131309
Battery carrier x Body1313210
Engine hanger x Engine3838728
Drain plug x Oil pan4950036
Transaxle x Engine Bolt A:
Bolt B:
Bolt C:64
46
44650
470
44947
34
32
Torque converter clutch x Drive plate4142030
Engine mounting bracket RR x Transaxle6465247
Engine mounting bracket FR x Transaxle6465247
Center member x Body4545933
Center member x Suspension member Bolt B:
Boltc:96
52979
53071
38
Engine mounting insulator RR x Engine mounting bracket RR8788764
Engine mounting insulator RR x Suspension member5253038
Engine mounting insulator FR x Engine mounting bracket FR5253038
Engine mounting bracket LH x Transaxle6465347
Engine mounting insulator LH x Body Bolt A:
Nut B:52
80530
81638
59
Starter x Transaxle3737727
Starter wire x Starter9.810087 in.lbf
Oil filler tube x Transaxle5.55649 in.lbf
Oil cooler tube clamp x Oil filler tube5.45547 in.lbf
Oil cooler outlet tube x Transaxle3434725
Oil cooler inlet tube x Transaxle3434725
Wire harness clamp bracket x Transaxle1313210
Wire harness x Transaxle Bolt A:
Bolt B:5.0
8.451
8644 in.lbf
74 in.lbf
Control cable bracket x Transaxle121228
Control cable clamp x Transaxle121229
Air cleaner assy x Body5.05049 in.lbf
Cylinder head cover sub±assy No. 1 x Engine9.09280 in.lbf
Transmission wire x Transaxle5.45548 in.lbf
Solenoid valve x Valve body Bolt A:
Bolt B:6.6
1167
11 058 in.lbf
8
Valve body x Transaxle1111 08
Manual detent spring x Valve body1111 08
Oil strainer x Valve body1111 08
Oil pan x Transaxle7.88069 in.lbf
Floor shift assy x Body121229
Control cable x Control shaft lever121229
Control cable x Body Bolt
Nut5.0
5.050
5043 in.lbf
43 in.lbf
Speed sensor x Transaxle121229
Drive shaft bearing cace x Bearing bracket6465047
Page 137 of 5135
030A9±10
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
03±45
AVENSIS REPAIR MANUAL (RM1018E)
AUTOMATIC TRANSMISSION / TRANSAXLE
SERVICE DATA
U341E (RHD)
Line pressure (Wheel locked)
Engine idling
D range
R range
AT stall (Throttle valve fully opened)
D range
R range
370 ± 410 kPa (3.8 ± 4.2 kgfcm2, 54 ± 60 psi)
540 ± 640 kPa (5.5 ± 6.5 kgfcm2, 78 ± 92 psi)
1,110 ± 1,230 kPa (11.3 ± 12.5 kgfcm
2, 161 ± 178 psi)
1,700 ± 1,810 kPa (17.3 ± 18.5 kgfcm2, 246 ± 263 psi)
Engine stall revolution D and R range2,400 150 rpm
Time lag N D range
N R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650 50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Differential oil seal drive in depth LH side
RH side2.7 0.5 mm (0.106 0.020 in.)
0 0.5 mm (0 0.020 in.)
Shift schedule
D range
(Throttle valve fully opened) 1 2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 3 2
2 1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
151 ± 159 km/h (94 ± 99 mph)
91 ± 99 km/h (57 ± 62 mph)
43 ± 47 km/h (27 ± 29 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 103 km/h (60 ± 64 mph)
43 ± 47 km/h (27 ± 29 mph)
96 ± 103 km/h (60 ± 64 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
U341E (LHD)
Line pressure (Wheel locked)
Engine idling
D range
R range
AT stall (Throttle valve fully opened)
D range
R range
370 ± 410 kPa (3.8 ± 4.2 kgfcm2, 54 ± 60 psi)
540 ± 640 kPa (5.5 ± 6.5 kgfcm2, 78 ± 92 psi)
1,110 ± 1,230 kPa (11.3 ± 12.5 kgfcm
2, 161 ± 178 psi)
1,700 ± 1,810 kPa (17.3 ± 18.5 kgfcm2, 246 ± 263 psi)
Engine stall revolution D and R range2,400 150 rpm
Time lag N D range
N R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650 50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Differential oil seal drive in depth LH side
RH side2.7 0.5 mm (0.106 0.020 in.)
0 0.5 mm (0 0.020 in.)
Page 138 of 5135
03±46
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E) Shift schedule
D range
(Throttle valve fully opened) 1 2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 3 2
2 1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
119 ± 127 km/h (74 ± 79 mph)
70 ± 74 km/h (43 ± 46 mph)
9 ± 12 km/h (6 ± 7 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 103 km/h (60 ± 64 mph)
9 ± 12 km/h (6 ± 7 mph)
96 ± 103 km/h (60 ± 64 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
Shift schedule(When kick down switch turns ON)
D range
(Throttle valve fully opened) 1 2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 3 2
2 1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
151 ± 159 km/h (94 ± 99 mph)
91 ± 99 km/h (57 ± 62 mph)
43 ± 47 km/h (27 ± 29 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 104 km/h (60 ± 65 mph)
43 ± 47 km/h (27 ± 29 mph)
96 ± 104 km/h (60 ± 65 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
U241E (1AZ±FSE) (RHD)
Line pressure (Wheel locked)
Engine idling
D range
R range
AT stall (Throttle valve fully opened)
D range
R range
372 ± 412 kPa (3.8 ± 4.2 kgfcm2, 53 ± 60 psi)
672 ± 742 kPa (6.9 ± 7.6 kgfcm2, 97 ± 108 psi)
931 ± 1,031 kPa (9.5 ± 10.5 kgfcm
2, 135 ± 150 psi)
1,768 ± 1,968 kPa (18.0 ± 20.1 kgfcm2, 256 ± 285 psi)
Engine stall revolution D and R range2,550 150 rpm
Time lag N D range
N R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650 50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0 20 mm (0.0079 in.)
0 30 mm (0.0118 in.)
Differential oil seal drive in depth LH side
RH side0 0.5 mm (0 0.020 in.)
0 0.5 mm (0 0.020 in.)
Page 139 of 5135
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
03±47
AVENSIS REPAIR MANUAL (RM1018E) Shift schedule
D range
(Throttle valve fully opened) 1 2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 2 1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
150 ± 165 km/h (93 ± 102 mph)
94 ± 103 km/h (58 ± 64 mph)
46 ± 53 km/h (29 ± 33 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 13 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
46 ± 53 km/h (29 ± 33 mph)
50 ± 57 km/h (31 ± 35 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
59 ± 67 km/h (37 ± 42 mph)
55 ± 63 km/h (34 ± 39 mph)
U241E (1AZ±FSE) (LHD)
Line pressure (Wheel locked)
Engine idling
D range
R range
AT stall (Throttle valve fully opened)
D range
R range
382 ± 422 kPa (3.9 ± 4.3 kgfcm2, 55 ± 61 psi)
647 ± 760 kPa (6.6 ± 7.8 kgfcm2, 94 ± 111 psi)
931 ± 1,031 kPa (9.5 ± 10.5 kgfcm
2, 135 ± 150 psi)
1,768 ± 1,968 kPa (18.0 ± 20.1 kgfcm2, 256 ± 285 psi)
Engine stall revolution D and R range2,550 150 rpm
Time lag N D range
N R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650 50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Differential oil seal drive in depth LH side
RH side0 0.5 mm (0 0.020 in.)
0 0.5 mm (0 0.020 in.)
Shift schedule
D range
(Throttle valve fully opened) 1 2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 2 1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
119 ± 133 km/h (74 ± 82 mph)
69 ± 77 km/h (43 ± 48 mph)
8 ± 14 km/h (5 ± 9 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 14 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
8 ± 14 km/h (5 ± 9 mph)
50 ± 57 km/h (31 ± 35 mph)
Page 140 of 5135
03±48
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E) Shift schedule(When kick down switch turns ON)
D range
(Throttle valve fully opened) 1 2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 2 1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
150 ± 165 km/h (93 ± 103 mph)
94 ± 103 km/h (58 ± 64 mph)
46 ± 53 km/h (29 ± 33 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 14 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
46 ± 53 km/h (29 ± 33 mph)
50 ± 57 km/h (31 ± 35 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
59 ± 67 km/h (37 ± 42 mph)
55 ± 63 km/h (34 ± 39 mph)
U241E (1AZ±FE) (RHD)
Line pressure (Wheel locked)
Engine idling
D range
R range
AT stall (Throttle valve fully opened)
D range
R range
372 ± 412 kPa (3.8 ± 4.2 kgfcm2, 53 ± 60 psi)
672 ± 742 kPa (6.9 ± 7.6 kgfcm2, 97 ± 108 psi)
931 ± 1,031 kPa (9.5 ± 10.5 kgfcm
2, 135 ± 150 psi)
1,768 ± 1,968 kPa (18.0 ± 20.1 kgfcm2, 256 ± 285 psi)
Engine stall revolution D and R range2,550 150 rpm
Time lag N D range
N R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650 50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0 20 mm (0.0079 in.)
0 30 mm (0.0118 in.)
Differential oil seal drive in depth LH side
RH side0 0.5 mm (0 0.020 in.)
0 0.5 mm (0 0.020 in.)
Shift schedule
D range
(Throttle valve fully opened) 1 2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 2 1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
150 ± 165 km/h (93 ± 102 mph)
94 ± 103 km/h (58 ± 64 mph)
46 ± 53 km/h (29 ± 33 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 13 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
46 ± 53 km/h (29 ± 33 mph)
50 ± 57 km/h (31 ± 35 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
59 ± 67 km/h (37 ± 42 mph)
55 ± 63 km/h (34 ± 39 mph)
Page 141 of 5135
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION / TRANSAXLE
03±49
AVENSIS REPAIR MANUAL (RM1018E) U241E (1AZ±FE) (LHD)
Line pressure (Wheel locked)
Engine idling
D range
R range
AT stall (Throttle valve fully opened)
D range
R range
372 ± 412 kPa (3.8 ± 4.2 kgfcm2, 53 ± 60 psi)
672 ± 742 kPa (6.9 ± 7.6 kgfcm2, 97 ± 108 psi)
931 ± 1,031 kPa (9.5 ± 10.5 kgfcm
2, 135 ± 150 psi)
1,768 ± 1,968 kPa (18.0 ± 20.1 kgfcm2, 256 ± 285 psi)
Engine stall revolution D and R range2,550 150 rpm
Time lag N D range
N R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650 50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0 20 mm (0.0079 in.)
0 30 mm (0.0118 in.)
Differential oil seal drive in depth LH side
RH side0 0.5 mm (0 0.020 in.)
0 0.5 mm (0 0.020 in.)
Shift schedule
D range
(Throttle valve fully opened) 1 2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 2 1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
119 ± 133 km/h (74 ± 83 mph)
83 ± 92 km/h (52 ± 57 mph)
46 ± 53 km/h (29 ± 33 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 13 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
46 ± 53 km/h (29 ± 33 mph)
50 ± 57 km/h (31 ± 35 mph)
Shift schedule(When kick down switch turns ON)
D range
(Throttle valve fully opened) 1 2
2 3
3 4
4 3
3 2
2 1
(Throttle valve fully closed) 3 4
4 3
2 range
(Throttle valve fully opened) 1 2
3 2
2 1
L range
(Throttle valve fully opened) 2 1
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
158 ± 173 km/h (98 ± 108 mph)
150 ± 165 km/h (93 ± 102 mph)
94 ± 103 km/h (58 ± 64 mph)
46 ± 53 km/h (29 ± 33 mph)
36 ± 43 km/h (22 ± 27 mph)
16 ± 22 km/h (10 ± 13 mph)
53 ± 62 km/h (33 ± 39 mph)
102 ± 111 km/h (63 ± 69 mph)
46 ± 53 km/h (29 ± 33 mph)
50 ± 57 km/h (31 ± 35 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
59 ± 67 km/h (37 ± 42 mph)
55 ± 63 km/h (34 ± 39 mph)
Page 142 of 5135
031FW±01
03±44
± SERVICE SPECIFICATIONSPARKING BRAKE
AVENSIS REPAIR MANUAL (RM1018E)
TORQUE SPECIFICATION
Part TightenedNmkgfcmftlbf
Wheel nut1031,05076
Parking brake lock nut5.05144 in.lbf
Parking brake lever sub±assy x Body131279
Front floor heat insulator No.2 x Body5.55649 in.lbf
Front floor heat insulator No.1 x Body5.55649 in.lbf
Exhaust pipe installation bolt4344032
Front floor panel brace x Body3030221
Fuel tank protector No.1 x Body5.55649 in.lbf
Parking brake cable assy No.3 x Fram5.05144 in.lbf