2005 TOYOTA AVENSIS radiator cap

A77335
A77302
A77300
A77299
± ENGINE MECHANICALPARTIAL ENGINE ASSY (1AZ±FSE)
14±205
AVENSIS REPAIR MANUAL (RM1018E)
21. REMOVE AIR CLEANER ASSEMBLY WITH HOSE
(a) Disconnect the 2 connectors.
(b) Disconnect the 2 vacuum hoses.
(c) Disconnect the ventilation hose.
(d) Disconnect the air cleaner hose from the throttle body.
(e) Raise a clamp up, and slide it toward the air cleaner cap,
then remove the air cleaner cap from its case.
(f) Remove the air cleaner element.
(g) Remove the 4 bolts and the air cleaner case.
22. REMOVE BATTERY CARRIER
(a) Remove the 4 bolts and the battery carrier.
23. REMOVE RADIATOR RESERVE TANK SUB±ASSY
(a) Remove the 2 bolts and the radiator reserve tank.
24. SEPARATE RETURN TUBE SUB±ASSY
(a) Remove the 3 bolts shown in the illustration.

141C3±01
A79198N´m (kgf´cm, ft´lbf)
: Specified torque
5.0 (51, 44 in.
lbf)
19 (194, 14)
3.0 to 4.0 (31 to 41, 27 to 35 in.
lbf)
7.0 (71, 62 in.
lbf)
5.3 (54, 47in.
lbf)
Engine Room Relay Block No. 3
8.0 (82, 71 in.
lbf)
Engine Room Cover Side
Radiator Support Opening Cover
Radiator Support Upper
Radiator Hose Inlet
Engine Cover No. 1
Radiator Hose Outletw/ A/C:
Radiator Assy
Battery
Battery Tray
Engine Under Cover RHEngine Under Cover Sub±assy No. 1
Engine Under Cover LH
Air Cleaner Cap w/ Hose
Air Cleaner Element
Air Cleaner Case
Clip
Clip
Clip
Retainer
Clip
Clip
± ENGINE MECHANICALPARTIAL ENGINE ASSY (1CD±FTV)
14±277
AVENSIS REPAIR MANUAL (RM1018E)
PARTIAL ENGINE ASSY (1CD±FTV)
COMPONENTS

A77302
A77353
±
ENGINE MECHANICAL CYLINDER HEAD GASKET(1AZ±FSE)
14±257
AVENSIS REPAIR MANUAL (RM1018E)
(e)Raise a clamp up, and slide it toward the air cleaner cap,
then remove the air cleaner cap from its case.
(f)Remove the air cleaner element.
(g)Remove the 4 bolts and the air cleaner case.
43.DISCONNECT RADIATOR HOSE INLET
44.DISCONNECT UNION TO CONNECTOR TUBE HOSE
45.DISCONNECT HEATER INLET WATER HOSE
46.SEPARATE FUEL TUBE SUB±ASSY
47.SEPARATE ENGINE WIRE
48.REMOVE THROTTLE BODY ASSY (See page 10±44)
49. REMOVE CHARCOAL CANISTER ASSY 50. REMOVE INTAKE MANIFOLD
(a) Remove the 5 bolts and 2 nuts.
(b) Disconnect the 2 vacuum hoses.
(c) Remove the 2 stud bolts.
(d) Remove the intake manifold and insulator.
51. REMOVE INTAKE AIR CONTROL VALVE ASSY
(a) Remove the intake air control valve and gasket.
52. REMOVE MANIFOLD CONVERTER INSULATOR NO.1
(a) Disconnect the oxygen sensor connector.
(b) Remove the 2 bolts and nut, and then remove the manifold insulator.

141C9±01
A79429N´m (kgf´cm, ft´lbf)
: Specified torque
8.0 (82, 71 in.
lbf)
72 (734, 53)
39 (398, 29)
5.0 (51, 44 in.
lbf)
3.0 to 4.0 (31 to 41, 27 to 35 in.
lbf)
Engine Cover No. 1Engine Room Cover Side
Radiator Support Opening Cover
Power Steering
Idle Pulley Bracket
Battery
Engine Under Cover Sub±assy No. 1
Engine Under Cover LH Battery Tray
Air Cleaner Cap w/ Hose
Air Cleaner Element
AIr Cleaner Case
7.0 (71, 62 in.
lbf)
Engine Under Cover RH
V (Cooler
Compressor to
Crankshaft Pulley)
Belt No. 1
Clip
Clip
Retainer
Clip Clip
Clip
14±326
± ENGINE MECHANICALCYLINDER HEAD GASKET (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
CYLINDER HEAD GASKET (1CD±FTV)
COMPONENTS

141C7±01
A79426N´m (kgf´cm, ft´lbf)
: Specified torque
8.0 (82, 71 in.
lbf)
7.0 (71, 62 in.
lbf)
39 (398, 29)
72 (734, 53)
Engine Cover No. 1Engine Room Cover Side
Radiator Support Opening Cover
Power Steering
Idle Pulley Bracket
Engine Under Cover Sub±assy No. 1
Air Cleaner Cap w/ Hose
Air Cleaner Element
AIr Cleaner Case
Engine Under Cover RH
V (Cooler
Compressor to
Crankshaft
Pulley) Belt No. 1Clip
Clip
Retainer
Clip
Clip
14±314
± ENGINE MECHANICALCAMSHAFT (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
CAMSHAFT (1CD±FTV)
COMPONENTS

141C4±01
A80094
14±286
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.REMOVE FRONT WHEELS
2.REMOVE ENGINE UNDER COVER LH
3.REMOVE ENGINE UNDER COVER SUB±ASSY NO.1
4.REMOVE ENGINE UNDER COVER RH
5.REMOVE RADIATOR SUPPORT OPENING COVER
6.REMOVE ENGINE ROOM COVER SIDE
7.DRAIN ENGINE COOLANT (See page 16±44)
8.DRAIN ENGINE OIL (See page 14±342)
9.DRAIN MANUAL TRANSAXLE OIL Torque: 49 N
m (500 kgf
cm,36 ft
lbf)
10.REMOVE ENGINE COVER NO.1
(a)Remove the 5 nuts and the engine cover.
11.REMOVE BATTERY
12.REMOVE AIR CLEANER ASSY
(a)Disconnect the connector.
(b)Remove the air cleaner cap together with the air cleaner hose.
(c)Remove the air cleaner filter element.
(d)Remove the 3 bolts and the air cleaner case.
13.DISCONNECT UNION TO CONNECTOR TUBE HOSE
14.REMOVE FUEL FILTER ASSY
(a)Disconnect the 2 fuel hose from the fuel filter (STD).
(b)Disconnect the 3 fuel hose from the fuel filter (COLD).
(c)Disconnect the connector (STD).
(d)Disconnect the 2 connectors (COLD).
(e)Remove the 2 bolts and the fuel filter.
15.REMOVE RADIATOR HOSE INLET
16.REMOVE RADIATOR HOSE OUTLET
17.DISCONNECT WATER BY±PASS HOSE NO.2
18.REMOVE ENGINE ROOM RELAY BLOCK NO.3
(a)Remove the 2 bolts and the engine room relay block.
19.REMOVE RADIATOR ASSY (W/ AIR CONDITIONING) (See page 16±51)
20. DISCONNECT HEATER INLET WATER HOSE
21. DISCONNECT HEATER OUTLET WATER HOSE
22. DISCONNECT FUEL HOSE NO.2
23. REMOVE AIR TUBE NO.2
(a) Loosen the hose clamp and disconnect the air hose No.3.
(b) Remove the 2 bolts and the air tube No. 2.

160MV±01
A77341
Radiator Drain Cock Plug Radiator Cap
Cylinder Bllock Drain Cock Plug
Drain Pipe
± COOLINGENGINE COOLANT (1AZ±FE)
16±19
AVENSIS REPAIR MANUAL (RM1018E)
ENGINE COOLANT (1AZ±FE)
REPLACEMENT
1. DRAIN ENGINE COOLANT
CAUTION:
To avoid the danger of being burned, do not remove the ra-
diator cap while the engine and radiator are still hot, as fluid
and steam can be blown out under pressure.
(a) Remove the radiator cap.
(b) Loosen the radiator plug and drain the coolant.

16±20
±
COOLING ENGINE COOLANT(1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
2.ADD ENGINE COOLANT
(a)Tighten the radiator drain plug, and pour coolant into radiator until it \
overflows. Capacity:
Transmission typeSteeringCoolant Capacity
[liters (US gts, lmp. gts)]
M/TLHD6.0 (6.3, 5.3)
M/TRHD6.1 (6.4, 5.4)
A/TLHD6.3 (6.7, 5.5)
A/TRHD6.4 (6.8, 5.6)
NOTICE:

Do not use an alcohol type coolant or plain water alone.

The coolant should be mixed with plain water (preferably demineralized wat\
er or distilled wa-
ter).
HINT:

Use of improper coolants may damage engine cooling system.

Use ºToyota Long Life Coolantº or equivalent and mix it with plain water ac\
cording to the manufactur-
er's directions.

Using of coolant with includes more than 50 % (freezing protection down to ±\
35 C (±31 F)) or 60 %
(freezing protection down to ±50 C (±58 F)) of ethylene±glycol is recommended but not more than
70 %.

Press the radiator inlet and outlet hose several times with hard.

If the coolant level gets lower, pour coolant.
(b)Reinstall the radiator cap.
(c)Pour engine coolant into the reservoir tank until it reaches full line.
(d)Warm up the engine until the thermostat valve begins to open.
HINT:
Press the radiator inlet and outlet hose several times with hard during \
the warming up.
(e)Stop the engine and wait until the coolant temp. Gets cold. Then remove the radiator cap to check the coolant level.
HINT:

If the level gets lower, perform the procedures above again.

If the level does not gets lower, adjust the reservoir tank coolant level.
3.CHECK FOR ENGINE COOLANT LEAKS (See page 16±13)