2005 TOYOTA AVENSIS drive shaft assy

D30351
D30861
B
A
A
AA
C85797
C80168
A
A
BC
±
AUTOMATIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (U241E)
40±33
AVENSIS REPAIR MANUAL (RM1018E)
45. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING
BRACKET
(a) Install the engine mounting bracket LH and 3 bolts to the
automatic transaxle.
Torque: 64 N
m (653 kgf
cm, 47 ft
lbf)
46. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR
(a) Install the engine mounting insulator LH, 5 bolts and nut. Torque:
Bolt A: 52 N
m (530 kgf
cm, 38 ft
lbf)
Nut B: 80 N
m (816 kgf
cm, 59 ft
lbf)
47. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR
(a) Install the bolt and nut to the engine mounting bracket FR. Torque: 52 N
m (530 kgf
cm, 38 ft
lbf)
48. INSTALL ENGINE MOUNTING MEMBER SUB±ASSY CENTER
(a) Install the center member and 4 bolts. Torque:
Bolt A: 45 N
m (459 kgf
cm, 33 ft
lbf)
Bolt B: 96 N
m (979 kgf
cm, 71 ft
lbf)
Bolt C: 52 N
m (530 kgf
cm, 38 ft
lbf)
49. INSTALL STARTER ASSY
(a) Install the starter with the 2 bolts. Torque: 37 N
m (377 kgf
cm, 27 ft
lbf)
(b) Connect the connecter.
(c) Install the starter wire with the nut. Torque: 9.8 N
m (100 kgf
cm, 87 in.
lbf)
50.INSTALL FRONT DRIVE SHAFT ASSY LH (See page 30±6)
51.INSTALL FRONT DRIVE SHAFT ASSY RH (See page 30±6)
52.INSTALL EXHAUST PIPE ASSY FRONT (See page 15±7)
53. INSTALL FRONT WHEELS

D30356
x6

Gasket

Non±reusable Part: Specified torque
Torque Converter Clutch Assy
41 (420, 30)
Flywheel Housing
Under Cover
44 (449, 32)
46 (470, 34)
44 (449, 32)
Engine Under Cover RH
Engine Under Cover LH
Engine Mounting
Bracket FR
52 (530, 38)
64 (653, 47)
64 (653, 17)
45 (459, 33)
Engine Mounting Member Sub±Assy Center
96 (979, 71)
52 (530, 38)
52 (530, 38)64 (653, 47)
87 (887, 64)
Engine Mounting
Bracket RR
64 (653, 47)
Engine
Mounting
Insulator RR
Front Drive
Shaft Assy LH
Automatic Transaxle Assy

Snap Ring
Gasket
Exhaust Pipe
Assy Front
52 (530, 38)64 (650, 47)
80 (815, 59)
Engine
Mounting
Insulator LH
52 (530, 38)64 (653, 47)
Engine Mounting
Bracket LH
Drain Plug
N
m (kgf
cm, ft
lbf)
46 (470, 34)
49 (500, 36)


Front Drive Shaft Assy RH
64 (650, 47)
64 (650, 47)
64 (650, 47)
40±24
± AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U241E)
AVENSIS REPAIR MANUAL (RM1018E)

C91882
C94723
D25372
±
AUTOMATIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (U341E)
40±13
AVENSIS REPAIR MANUAL (RM1018E)
18. REMOVE TRANSMISSION CONTROL CABLE
BRACKET NO.1
(a) Disconnect the wire harness clamp.
(b) Remove the 2 bolts and control cable bracket.
19. SEPARATE WIRE HARNESS
(a) Remove the bolt and wire harness.
20. SUSPEND ENGINE ASSY
(a) Install the No.1 and No.2 engine hangers in the correct
direction.
Parts No.:
No.1 engine hanger: 12281±22021
No.2 engine hanger: 12281±15040
Bolt: 91512±B1016
Torque: 38 N
m (387 kgf
cm, 28 ft
lbf)
(b) Attach the engine chain hoist to the engine hangers.
CAUTION:
Do not attempt to hang the engine by hooking the chain to
any other parts.
21. REMOVE FRONT WHEELS
22. DRAIN AUTOMATIC TRANSAXLE FLUID
(a) Remove the drain plug, gasket and drain ATF.
(b) Install a new gasket and the drain plug. Torque: 49 N
m (500 kgf
cm, 36 ft
lbf)
23.REMOVE EXHAUST PIPE ASSY FRONT (See page 15±2)
24.REMOVE FRONT DRIVE SHAFT ASSY LH (See page 30±6)
SST 09520±01010, 09520±24010 (09520±32040)
25.REMOVE FRONT DRIVE SHAFT ASSY RH (See page 30±6) SST 09520±01010, 09520±24010 (09520±32040)
26. REMOVE STARTER ASSY
(a) Remove the nut and disconnect the starter wire.
(b) Disconnect the connector.
(c) Remove the 2 bolts and starter.
27. SUPPORT AUTOMATIC TRANSAXLE ASSY
(a) Support the automatic transaxle with a transmission jack.

C91990
C67029
C63993
40±16
±
AUTOMATIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (U341E)
AVENSIS REPAIR MANUAL (RM1018E)
36. REMOVE AUTOMATIC TRANSAXLE ASSY
(a) Turn the crankshaft to remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.
(b) Remove the 6 bolts.
(c) Separate and remove the automatic transaxle.
37. REMOVE TORQUE CONVERTER CLUTCH ASSY
38.INSPECT TORQUE CONVERTER CLUTCH ASSY (See page 40±37) SST 09350±32014 (09351±32010, 09351±32020) 39. INSTALL TORQUE CONVERTER CLUTCH ASSY
(a) Install the torque converter clutch to the automatic trans-axle.
(b) Using vernier calipers, measure the dimension ºAº be- tween the trasaxle fitting part and the converter fitting part
of the drive plate.

D30350
D30349
D31010
±
AUTOMATIC TRANSMISSION / TRANS AUTOMATIC TRANSAXLE ASSY (U341E)
40±19
AVENSIS REPAIR MANUAL (RM1018E)
47. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING
BRACKET
(a) Install the engine mounting bracket LH and 3 bolts to the
automatic transaxle.
Torque: 64 N
m (653 kgf
cm, 47 ft
lbf)
48. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR
(a) Install the engine mounting insulator LH, 4 bolts and nut. Torque:
Bolt : 52 N
m (530 kgf
cm, 38 ft
lbf)
Nut : 80 N
m (815 kgf
cm, 59 ft
lbf)
(b) Install the wire harness clamp bracket and bolt.
49. INSTALL STARTER ASSY
(a) Install the starter and 2 bolts. Torque: 39 N
m (400 kgf
cm, 29 ft
lbf)
(b) Connect the connector.
(c) Install the starter wire and nut.
Torque: 13 N
m (132 kgf
cm, 10 ft
lbf)
50.INSTALL FRONT DRIVE SHAFT ASSY LH (See page 30±6)
51.INSTALL FRONT DRIVE SHAFT ASSY RH (See page 30±6)
52.INSTALL EXHAUST PIPE ASSY FRONT (See page 15±2)
53. INSTALL FRONT WHEELS

D30354
Front Drive Shaft Assy RH

Snap Ring
Torque Converter Clutch Assy
x6
Flywheel Housing
Under Cover
Engine Under Cover RH
Engine Under Cover LH
Engine Mounting
Bracket FR
Engine Mounting Member Sub±assy Center Engine Mounting Bracket RR Drain Plug
GasketAutomatic Transaxle AssyFront Drive
Shaft Assy LH
Gasket

Snap RingExhaust Pipe
Assy FrontEngine
Mounting
Insulator LH Engine Mounting
Bracket LH

Non±reusable Part: Specified torqueEngine Mounting Insulator RR64 (653, 47)
80 (815, 59)
52 (530, 38)
64 (650, 47)
28 (285, 20)
46 (470, 34)
23 (235, 17)
52 (530, 38)
49 (500, 36)87 (887, 64)
64 (653, 47)
52 (530, 38)
64 (653, 17)
64 (653, 47)52 (530, 38)
52 (530, 38)
52 (530, 38)
96 (979, 71)45 (459, 33)
64 (653, 47)
N
m (kgf
cm.
ft
lbf)
40±10
± AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U341E)
AVENSIS REPAIR MANUAL (RM1018E)

41046±12
C94266
SST(s)
D25305
SST(s)
D25722
SST(s)
±
MANUAL TRANSMISSION/TRANSAXLE FRONT DIFFERENTIAL OIL SEAL (E354/E357)
41±5
AVENSIS REPAIR MANUAL (RM1018E)
FRONT DIFFERENTIAL OIL SEAL (E354/E357)
REPLACEMENT
1. DRAIN MANUAL TRANSAXLE OIL
Torque: 49 N
m (500 kgf
cm, 36 ft
lbf)
2. REMOVE FRONT WHEELS
3. REMOVE ENGINE UNDER COVER LH
4. REMOVE ENGINE UNDER COVER RH
5.REMOVE FRONT DRIVE SHAFT ASSY LH (See page 30±6) SST 09520±01010, 09520±24010 (09520±32040)
6.REMOVE FRONT DRIVE SHAFT ASSY RH (See page 30±6) SST 09520±01010, 09520±24010 (09520±32040)
7. REMOVE FRONT TRANSAXLE CASE COVER OILSEAL
(a) Using SST(s), remove the oil seal. SST 09308±00010
8. REMOVE TRANSMISSION CASE OIL SEAL
(a) Using SST(s), remove the oil seal. SST 09308±00010
9. INSTALL FRONT TRANSAXLE CASE COVER OIL SEAL
(a) Coat a new oil seal lip with MP grease.
(b) Using SST(s) and a hammer, install the oil seal.
SST 09608±10010, 09950±70010 (09951±07200)
Drive in depth: 0
0.5 mm (0
0.020 in.)
NOTICE:
Be careful not to damage the oil seal lip.

D26133
SST(s)
D25304
0 to 5 mm
(0 to 0.20 in.)
41±6
±
MANUAL TRANSMISSION/TRANSAXLE FRONT DIFFERENTIAL OIL SEAL (E354/E357)
AVENSIS REPAIR MANUAL (RM1018E)
10. INSTALL TRANSMISSION CASE OIL SEAL
(a) Coat a new oil seal lip with MP grease.
(b) Using SST(s) and a hammer, install the oil seal. SST 09608±32010, 09950±70010 (09951±07200)
Drive in depth: 3.5
0.5 mm (0.138
0.020 in.)
NOTICE:
Be careful not to damage the oil seal lip.
11.INSTALL FRONT DRIVE SHAFT ASSY LH (See page 30±6)
12.INSTALL FRONT DRIVE SHAFT ASSY RH (See page 30±6)
13. INSTALL FRONT WHEELS Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
14. ADD MANUAL TRANSAXLE OIL Oil grade: API GL±4 or GL±5
Viscosity: SAE 75 W±90
Capacity: 2.5 liters (2.6 US qts, 2.2 lmp. qts)
Torque: 49 N
m (500 kgf
cm, 36 ft
lbf)
15.INSPECT MANUAL TRANSAXLE OIL (See page 41±2)
16.INSPECT FRONT WHEEL ALIGNMENT (See page 26±6)
17. CHECK ABS SPEED SENSOR SIGNAL
(a)w/ VSC (See page 05±756)
(b)w/o VSC (See page 05±699)