ENGINE MAINTENANCE (YD22DDTI)
MA-29
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ENGINE MAINTENANCE (YD22DDTI) PFP:00100
Checking Drive BeltsELS000CC
Before inspecting the engine, make sure the engine has cooled
down; wait approximately 30 minutes after the engine has been
stopped.
Visually inspect all belts for wear, damage or cracks on contact-
ing surfaces and edge areas.
When measuring deflection, apply 98 N (10 kg, 22 lb) at the
marked point ( ).
CAUTION:
When checking belt deflection immediately after installa-
tion, first adjust it to the specified value. Then, after turn-
ing the crankshaft two turns or more, re-adjust to the
specified value to avoid variation in deflection between
pulleys.
Tighten idler pulley lock nut by hand and measure deflection without looseness.
Belt Deflection:
*: When engine is cold.
Tension AdjustmentELS000K5
Adjust belts with the parts shown below.
CAUTION:
When a new belt is installed as a replacement, adjust it to the specified value under “New” value
because of insufficient adaptability with pulley grooves.
If the belt deflection of the current belt is out of the “Limit for re-adjusting”, adjust to the
“Adjusted” value.
When checking belt deflection immediately after installation, first adjust it to the specified value.
Then, after turning crankshaft two turns or more, re-adjust it to the specified value to avoid varia-
tion in deflection between pulleys.
Make sure the belts are fully fitted into the pulley grooves during installation.
Handle with care to avoid smearing the belts with engine oil or engine coolant etc.
Do not twist or bend the belts with strong force.
PBIC1251E
Applied beltBelt deflection with 98 N (10 kg, 22 lb) force applied* mm (in)
New Adjusted Limit for re-adjusting
A/C compressor belt 4 - 5 (0.16 - 0.20) 6 - 7 (0.24 - 0.28) 8.5 (0.335)
Alternator and water pump belt 9.0 - 10.5 (0.354 - 0.413) 11.0 - 12.5 (0.433 - 0.492) 16.5 (0.650)
Applied belt Belt adjustment method
A/C compressor belt Adjusting bolt on idler pulley
Alternator and water pump belt Adjusting bolt on alternator
MA-30
ENGINE MAINTENANCE (YD22DDTI)
A/C COMPRESSOR BELT
1. Remove RH engine undercover.
2. Loosen idler pulley lock nut (A).
3. Turn adjusting bolt (B) to adjust.
Refer to MA-29, "Checking Drive Belts" .
4. Tighten lock nut (A).
ALTERNATOR AND WATER PUMP BELT
1. Loosen adjusting lock nut (C).
2. Loosen alternator fixing bolts (D) (each on front and rear).
3. Turn adjusting bolt (E) to adjust.
Refer to MA-29, "Tension Adjustment" .
4. Tighten nut (C) and bolt (D) in this order.
Changing Engine CoolantELS000CD
WARNING:
To avoid being scalded, never change the engine coolant when the engine is hot.
Wrap a thick cloth around cap and carefully remove the cap. First, turn the cap a quarter of a turn
to release built-up pressure. Then turn the cap all the way.
DRAINING ENGINE COOLANT
1. Remove engine undercover.
2. Open radiator drain plug at the bottom of radiator, and remove
radiator cap.
CAUTION:
Be careful not to allow engine coolant to contact drive
belts.
Cover the exhaust tube heat shield to prevent from
splashing engine coolant.Nut A:
: 35 N-m (3.6 kg-m, 26 ft-lb)
PBIC1252E
Nut C:
: 21.5 N-m (2.2 kg-m, 16 ft-lb)
Bolt D:
: 50.5 N-m (5.2 kg-m, 37 ft-lb)
PBIC0236E
SERVICE DATA AND SPECIFICATIONS (SDS)
MA-49
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitELS000K3
BELT DEFLECTION AND TENSION
QR20DE and QR25DE
YD22DDTi
*: When engine is cold.
RADIATOR
Unit: kPa (bar, kg/cm2 , psi)
ENGINE COOLANT CAPACITY
QR20DE and QR25DE
Unit: (lmp qt)
YD22DDTi
Unit: (lmp qt)
ENGINE OIL CAPACITY (APPROXIMATE)
QR20DE and QR25DE
Unit: (lmp qt)
YD22DDTi
Unit: (lmp qt)
SPARK PLUG
QR20DE and QR25DE
Unit: mm (in) Tensions of drive belts Auto-adjustment by auto-tensioner
Applied beltBelt deflection with 98 N (10 kg, 22 lb) force applied* mm (in)
New Adjusted Limit for re-adjusting
A/C compressor belt 4 - 5 (0.16 - 0.20) 6 - 7 (0.24 - 0.28) 8.5 (0.335)
Alternator and water pump belt 9.0 - 10.5 (0.354 - 0.413) 11.0 - 12.5 (0.433 - 0.492) 16.5 (0.650)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Coolant capacity (With reservoir tank at “MAX” level) 7.1 (6-1/4)
Reservoir tank coolant capacity (At “MAX” level) 0.7 (5/8)
Coolant capacity (With reservoir tank at “MAX” level) 9.5 (8-3/8)
Reservoir tank coolant capacity (At “MAX” level) 0.7 (5/8)
Drain and refill With oil filter change 4.1 (3-5/8)
Without oil filter change 3.7 (3-1/4)
Dry engine (Overhaul)4.7 (4-1/8)
Drain and refill With oil filter change 5.2 (4-5/8)
Without oil filter change 4.9 (4-3/8)
Dry engine (Overhaul)6.3 (5-1/2)
Destination Except Russia For Russia
MakeNGK
Standard type LFR5A-11 PLFR5A-11
Hot type LFR4A-11 PLFR4A-11
Cold type LFR6A-11 PLFR6A-11
Spark plug gap Standard: 1.0 - 1.1 (0.039 - 0.043) Nominal: 1.1 (0.043)
IDX-2
ALPHABETICAL INDEX
Numerics
4WD - Wiring diagram ....................................... TF-23
4WD control unit inspection table ...................... TF-30
A
A/C air flow ......................................... ATC-32
, MTC-5
A/C component layout ..................................... ATC-23
A/C compressor clutch removal and installation ...........
ATC-146
A/C compressor precaution ............................. ATC-10
A/C compressor special service tool ................ ATC-14
A/C diagnostic work flow (auto A/C) ................ ATC-34
A/C HFC134a (R134a) system precaution ........ ATC-4
A/C HFC134a (R134a) system service procedure .......
ATC-141
A/C HFC134a (R134a) system service tools ... ATC-15
A/C HFC134a system service equipment precaution ...
ATC-10
A/C lubricant (R134a) ...................................... ATC-24
A/C operational check ......................... ATC-65, MTC-7
A/C performance test diagnoses ..................... ATC-98
A/C reray .......................................................... ATC-94
A/C self-diagnoses (auto A/C) ......................... ATC-57
A/C system description (auto A/C) ................... ATC-27
A/C trouble diagnoses (auto A/C) ....... ATC-34, MTC-3
A/C, A - Wiring diagram ................................... ATC-39
A/T fluid checking .................................. AT-16, MA-40
A/T fluid replacement ............................. AT-17, MA-41
A/T fluid temperature sensor ........................... AT-111
A/T IND - Wiring diagram .................................... DI-53
A/T indicator ........................................................ DI-53
A/T shift lock system ........................................ AT-398
A/T shift lock system - Wiring diagram ............ AT-399
A/T trouble diagnoses .......................... AT-57, AT-251
A/T Wiring diagram AT - 1ST ........................... AT-127
A/T Wiring diagram AT - 2ND .......................... AT-132
A/T Wiring diagram AT - 3RD .......................... AT-137
A/T Wiring diagram AT - 4TH .......................... AT-143
A/T Wiring diagram AT - BA/FTS ..................... AT-376
A/T Wiring diagram AT - CAN .............. AT-98, AT-330
A/T Wiring diagram AT - ENG SS ...... AT-121, AT-383
A/T Wiring diagram AT - FTS .......................... AT-108
A/T Wiring diagram AT - LPSV .......... AT-156, AT-389
A/T Wiring diagram AT - MAIN ........................ AT-395
A/T Wiring diagram AT - OVRCSV .... AT-180, AT-364
A/T Wiring diagram AT - PNP/SW ................... AT-102
A/T Wiring diagram AT - SSV/A ......... AT-163, AT-352
A/T Wiring diagram AT - SSV/B ......... AT-169, AT-358
A/T Wiring diagram AT - TCV ............ AT-150, AT-370
A/T Wiring diagram AT - TPS ............ AT-175, AT-347
A/T Wiring diagram AT - VSS A/T ..... AT-114, AT-334
A/T Wiring diagram AT - VSSMTR .... AT-194, AT-341
Accelerator control system ............................... ACC-2
Accelerator pedal position (APP) sensor ........ EC-409,
EC-416
, EC-432, EC-815, EC-822, EC-838, EC-1099,
EC-1138
, EC-1285, EC-1455, EC-1493, EC-1624
Accelerator pedal released position learning .... EC-46, EC-559
Air bag .............................................................. SRS-3
Air bag disposal .............................................. SRS-42
Air bleeding (hydraulic clutch) .............................. CL-8
Air bleeding for brake system .............................. BR-9
Air cleaner and air duct(QR20DE-QR25DE) ..... EM-16
Air cleaner and air duct(YD22DDTi) ............... EM-142
Air cleaner filter replacement(QR20DE-QR25DE) ........
MA-24
Air cleaner filter replacement(YD22DDTi) ......... MA-35
Air cleaner filter(QR20DE-QR25DE) ................. EM-16
Air cleaner filter(YD22DDTi) ........................... EM-142
Air conditioner cut control .... EC-38, EC-551, EC-988,
EC-1364
Air flow meter - See Mass air flow sensor ....... EC-151,
EC-644
Air mix door control linkage adjustment ......... ATC-78,
ATC-135
, MTC-10, MTC-32
Air mix. door motor ......................... ATC-76, ATC-135
Air spoiler, rear ................................................... EI-30
Alternator ........................................................... SC-13
Ambient sensor ............. ATC-109, ATC-111, ATC-121
Angular tightening application(QR20DE-QR25DE) ......
EM-5
Angular tightening application(YD22DDTi) ..... EM-130
Antenna - See Power antenna ........................... AV-37
APP2PW - Wiring diagram ........... EC-1241, EC-1580
APPS - Wiring diagram . EC-1101, EC-1457, EC-1626
APPS1 - Wiring diagram ................... EC-411, EC-817
APPS2 - Wiring diagram .. EC-418, EC-824, EC-1140,
EC-1495
APPS3 - Wiring diagram ... EC-434, EC-840, EC-1287
ASC/BS - Wiring diagram ............. EC-1208, EC-1547
ASC/SW - Wiring diagram EC-379, EC-782, EC-1220,
EC-1559
ASCBOF - Wiring diagram ................ EC-507, EC-947
ASCD ................................................ EC-529, EC-969
ASCD brake switch EC-387, EC-506, EC-790, EC-946
ASCD indicator lamp ........................ EC-514, EC-954
ASCD steering switch ....................... EC-377, EC-780
ASCIND - Wiring diagram EC-515, EC-955, EC-1342,
EC-1693
Ashtray illumination .......................................... LT-121
Audio .................................................................... AV-4
Auto air conditioner - Wiring diagram ............. ATC-39
Automatic amplifier ........................... ATC-55, ATC-67
Automatic transmission fluid replacement ....... MA-40,
MA-42
Axle ................................................................... MA-46
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Back door ........................................................... BL-99
Back door window ............................................ GW-15
Back window .................................................... GW-15
BACK/L - Wiring diagram ................................. LT-100
Back-up lamp ...................................... LT-100, LT-118
Back-up lamp switch (M/T) ............................... MT-15
Barometric pressure (BARO) sensor ............ EC-1303,
IDX-5
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ALPHABETICAL INDEX
Fork rod (M/T) ....................................... MT-25, MT-43
Freeze frame data EC-56, EC-566, EC-999, EC-1373
FRO2 - Wiring diagram ...................... EC-847, EC-862
Front bumper ....................................................... EI-14
Front disc brake ................................................. BR-27
Front door ........................................................... BL-18
Front Door Trim ................................................... EI-32
Front fog lamp .................................................. LT-108
Front passenger air bag .................................. SRS-35
Front seat .......................................................... SE-24
Front seat belt ...................................................... SB-3
Front seat belt pre-tensioner .... SB-2, SRS-3, SRS-40
Front side air bag ............................................. SRS-37
Front suspension ............................................... FSU-5
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FRPS - Wiring diagram .................. EC-1111, EC-1467
FTS - Wiring diagram .................... EC-1107, EC-1463
FUEL - Wiring diagram ...................... EC-221, EC-227
Fuel check valve ................................ EC-522, EC-962
Fuel cut control (at no load high engine speed) EC-38,
EC-551
, EC-988, EC-1364
Fuel filler lid ...................................................... BL-103
Fuel filter .......................................... EC-994, EC-1370
Fuel filter replacement(QR20DE-QR25DE) .......... FL-4
Fuel filter replacement(YD22DDTi) ....... FL-17, MA-34
Fuel gauge ............................................................ DI-4
Fuel injection control system ........... EC-986, EC-1362
Fuel injection system ......................... EC-219, EC-225
Fuel injector adjustment resistor .... EC-1251, EC-1590
Fuel injector and fuel tube(QR20DE-QR25DE) . EM-34
Fuel injector and fuel tube(YD22DDTi) ............ EM-167
Fuel line inspection(QR20DE-QR25DE) . FL-3, MA-24
Fuel line inspection(YD22DDTi) ............ FL-16, MA-34
Fuel pressure check ............................ EC-49, EC-562
Fuel pressure release .......................... EC-49, EC-562
Fuel pump .......... EC-466, EC-906, EC-994, EC-1263,
EC-1602
Fuel pump and gauge(QR20DE-QR25DE) .......... FL-4
Fuel rail pressure sensor ............... EC-1110, EC-1466
Fuel system(QR20DE-QR25DE) .......................... FL-3
Fuel system(YD22DDTi) ..................................... FL-16
Fuel tank(QR20DE-QR25DE) ............................ FL-11
Fuel tank(YD22DDTi) ......................................... FL-23
Fuel temperature sensor ............... EC-1106, EC-1462
Fuse ................................................................... PG-12
Fuse and fusible link box ................................... PG-80
Fusible link ......................................................... PG-12
G
Gauges ................................................................. DI-4
Gear components (M/T) ....................... MT-23, MT-41
Generator .......................................................... SC-13
Generator - See Alternator ................................ SC-13
Generic scan tool (GST) .................. EC-113, EC-1040
Glass .................................................. GW-80, GW-83
GLOW - Wiring diagram EC-1183, EC-1306, EC-1644
Glow plug ....................................... EC-1305, EC-1643
Glow plug(YD22DDTi) .................................... EM-162
Glow relay ..................... EC-1182, EC-1305, EC-1643
Grille - See Exterior ............................................ EI-19
Ground distribution ............................................ PG-13
H
H/LAMP - Wiring diagram ......................... LT-9
, LT-28
H/MIRROR - Wiring diagram ............................ GW-21
Harness connector ............................................. PG-74
Harness layout ................................................... PG-32
Headlamp ............................................................. LT-5
Headlamp aiming control .................................... LT-66
Headlamp washer ............................................ WW-20
Headlining - See Roof trim .................................. EI-39
Heated oxygen sensor 1 .... EC-179, EC-186, EC-196,
EC-322
, EC-328, EC-666, EC-673, EC-861
Heated oxygen sensor 1 heater ......... EC-139, EC-846
Heated oxygen sensor 2 .... EC-204, EC-211, EC-334,
EC-342
, EC-867
Heated oxygen sensor 2 heater ......... EC-145, EC-851
Heated seat ........................................... SE-18, SE-21
HEATER - Wiring diagram ................................ MTC-6
Heater and cooling unit (Heater core) ............ ATC-131
Heater mirror ..................................................... GW-21
Heater system - Wiring diagram ....................... MTC-6
Heater unit (heater core) .. ATC-136, MTC-27, MTC-30
HFC134a (R134a) system precaution ............... ATC-4
HFC134a (R134a) system service procedure ATC-141
HFC134a (R134a) system service tools .......... ATC-15
HFC134a system service equipment precaution ..........
ATC-10
HO2S1 - Wiring diaram ...... EC-181, EC-189, EC-199,
EC-668
, EC-675
HO2S1H - Wiring diagram ............................... EC-141
HO2S2 - Wiring diagram .... EC-206, EC-214, EC-337,
EC-345
HO2S2H - Wiring diagram ............................... EC-147
Hood .................................................................. BL-12
Horn ................................................................. WW-27
HORN - Wiring diagram ................................... WW-27
How to erase DTC ........................... EC-566, EC-1372
How to erase DTC for OBD system ..... EC-63, EC-999
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IATS - Wiring diagram .... EC-161
, EC-1089, EC-1445
IATSEN - Wiring diagram ................................ EC-857
Identification ...................................... ATC-12, ATC-13
Idle air volume learning ........................ EC-47, EC-560
Idle speed ........... EC-79, EC-578, EC-1012, EC-1382
Ignition coil ......................................... EC-440, EC-873
Ignition coil(QR20DE-QR25DE) ....................... EM-31
Ignition control system ....................... EC-440, EC-873
Ignition timing ....................................... EC-79, EC-578
IGNSYS - Wiring diagram .................. EC-441, EC-874
ILL - Wiring diagram ......................................... LT-122
Illumination ........................................................ LT-122
In vehicle sensor ........... ATC-111, ATC-113, ATC-122