EM-262
[YD22DDTi]
SERVICE DATA AND SPECIFICATIONS (SDS)
Valve Spring
CYLINDER BLOCK
Unit: mm (in) Depth (H)Intake 8.83 - 9.13 (0.3476 - 0.3594)
Exhaust 9.06 - 9.36 (0.3567 - 0.3685)
Projection (L)Intake 36.53 - 36.98 (1.4382 - 1.4559)
Exhaust 36.53 - 37.01 (1.4382 - 1.4571)
Valve spring square mm (in) 1.9 (0.075)
Free height mm (in) 43.7 (1.720)
Pressure N (kg, lb) at height mm (in) 184 - 208 (18.77 - 21.22, 41.4 - 46.8) at 32.82 (1.2921)
Height during valve open mm (in) 24.82 (0.9772)
Load with valve open N (kg, lb) 320 - 360 (32.65 - 36.73, 71.9 - 80.9)
Top surface distortionStandard Less than 0.03 (0.0012)
Limit 0.1 (0.004)
Cylinder bore Inner diameterStandardGrade No. 1 86.000 - 86.010 (3.3858 - 3.3862)
Grade No. 2 86.010 - 86.020 (3.3862 - 3.3866)
Grade No. 3 86.020 - 86.030 (3.3866 - 3.3870)
Wear limit 0.20 (0.008)
Out-of-round (Difference
between X and Y)
Limit0.015 (0.0006)
Taper (Difference between A
and C)0.010 (0.0004)
Main bearing housing inner diameter (Without bearing) 66.654 - 66.681 (2.6242 - 2.6252)
Difference in inner diameter
between cylindersLimit 0.05 (0.0020)
JEM207G
OIL PUMP
LU-13
[QR]
C
D
E
F
G
H
I
J
K
L
MA
LU
OIL PUMPPFP:15010
Removal and InstallationEBS00KO6
REMOVAL
Remove front cover. Refer to EM-46, "TIMING CHAIN" .
NOTE:
Oil pump is built into front cover.
INSTALLATION
Note the following, and install in the reverse order of removal.
When installing, align crankshaft flat faces with inner rotor flat faces.
INSPECTION AFTER INSTALLATION
1. After warming up engine, make sure there is no leaks of engine oil.
2. Stop engine and wait for 10 minutes.
3. Check the engine oil level and adjust engine oil. Refer to LU-7, "
ENGINE OIL" .
Disassembly and AssemblyEBS00KO7
DISASSEMBLY
1. Remove oil pump cover.
2. Remove inner rotor and outer rotor from front cover.
3. After removing regulator valve plug, remove regulator spring and regulator valve.
PBIC2430E
1. Front cover (Oil pump body is united) 2. Outer rotor 3. Inner rotor
4. Oil pump cover 5. Regulator valve 6. Regulator valve spring
7. Regulator valve plug
LU-30
[YD22DDTi]
OIL PUMP
OIL PUMPPFP:15010
Removal and InstallationEBS01AJ3
REMOVAL
Remove oil pump assembly. Refer to EM-198, "PRIMARY TIMING CHAIN" .
INSTALLATION
Installation is the reverse order of removal.
INSPECTION AFTER INSTALLATION
1. After warming up engine, check there is no leaks of engine oil.
2. Stop engine and wait for 10 minutes.
3. Check the engine oil level and adjust engine oil. Refer to LU-20, "
ENGINE OIL" .
Disassembly and AssemblyEBS01AI7
DISASSEMBLY
1. Remove oil pump cover.
2. Remove inner rotor and outer rotor from oil pump housing.
3. After removing regulator plug, remove inner and outer regulator springs and regulator valve.
INSPECTION AFTER DISASSEMBLY
Clearance of Oil Pump Parts
Measure the clearance with feeler gauge.
Clearance between outer rotor and oil pump housing (position 1)
Tip clearance between inner rotor and outer rotor (position 2)
1. Oil pump housing 2. Outer rotor 3. Inner rotor
4. Oil pump cover 5. Regulator valve 6. Outer regulator spring
7. Inner regulator spring 8. Regulator plug
PBIC2381E
Standard : 0.114 - 0.260 mm (0.0045 - 0.0102 in)
Standard : Below 0.18 mm (0.0071in)
JLC355B
EC-78
[QR (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
Fail-Safe ChartEBS010LR
When the DTC listed bellow is detected, the ECM enters fail-safe mode and the MI lights up.
When there is an open circuit on MI circuit, the ECM can not warn the driver by lighting up MI when there is
trouble on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine control system has trouble and MI circuit is open by means of
operating fail-safe function.
The fail-safe function also operates when above diagnoses except MI circuit are detected and demands the
driver to repair the trouble.
DTC No. Detected items Engine operating condition in fail-safe mode
P0102
P0103Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0117
P0118Engine coolant tempera-
ture sensor circuitEngine coolant temperature will be determined by ECM based on the time after turning
ignition switch ON or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
ConditionEngine coolant temperature decided
(CONSULT-II display)
Just as ignition switch is turned ON or START 40°C (104°F)
More than approx. 4 minutes after ignition ON
or START80°C (176°F)
Except as shown above40 - 80°C (104 - 176°F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling
fan operates while engine is running.
P0122
P0123
P0221
P0222
P2135Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
P1121 Electric throttle control
actuator(When electric throttle control actuator does not function properly due to the return spring
malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm.
(When throttle valve opening angle in fail-safe mode is not in specified range:)
ECM controls the electric throttle control actuator by regulating the throttle opening to 20
degrees or less.
(ECM detect the throttle valve is stuck open:)
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the
engine stalls.
The engine can restart in N or P position (A/T), neutral position (M/T) and engine speed
will not exceed 1,000 rpm or more.
P1122 Electric throttle control
functionECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1124
P1126Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1128 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1229 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2122
P2123
P2127
P2128
P2138Accelerator pedal position
sensorThe ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
DTC P0605 ECM
EC-283
[QR (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
DTC P0605 ECMPFP:23710
Component DescriptionEBS010QW
The ECM consists of a microcomputer and connectors for signal
input and output and for power supply. The ECM controls the engine.
On Board Diagnosis LogicEBS010QX
This self-diagnosis has one or two trip detection logic.
FAIL-SAFE MODE
ECM enters fail-safe mode when malfunction A is detected.
DTC Confirmation ProcedureEBS010QY
Perform PROCEDURE FOR MALFUNCTION A first. If the 1st trip DTC cannot be confirmed, perform
PROCEDURE FOR MALFUNCTION B. If there is no problem on PROCEDURE FOR MALFUNCTION B,
perform PROCEDURE FOR MALFUNCTION C.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A
With CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. If 1st trip DTC is detected, go to EC-284, "
Diagnostic Procedure"
.
With GST
Follow the procedure “With CONSULT-II” above.
PBIB1164E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0605
0605Engine control moduleA) ECM calculation function is malfunctioning.
ECM B) ECM EEP-ROM system is malfunctioning.
C) ECM self shut-off function is malfunctioning.
Detected items Engine operation condition in fail-safe mode
Malfunction A
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5
degrees) by the return spring.
ECM deactivates ASCD operation.
SEF058Y
EC-294
[QR (WITH EURO-OBD)]
DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATOR
DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATORPFP:16119
Component DescriptionEBS010RD
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The throttle position sensor detects the throttle valve position, and the opening and closing speed of the throt-
tle valve and feeds the voltage signals to the ECM. The ECM judges the current opening angle of the throttle
valve from these signals and the ECM controls the throttle control motor to make the throttle valve opening
angle properly in response to driving condition.
On Board Diagnosis LogicEBS010RE
This self-diagnosis has the one trip detection logic.
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
DTC Confirmation ProcedureEBS010RF
NOTE:
Perform PROCEDURE FOR MALFUNCTION A AND B first. If the DTC cannot be confirmed, perform
PROCEDURE FOR MALFUNCTION C.
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A AND B
With CONSULT-II
1. Turn ignition witch ON and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Shift selector lever to D position (A/T), 1st position (M/T) and
wait at least 3 seconds.
4. Shift selector lever to P position (A/T), Neutral position (M/T).
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Turn ignition switch ON and wait at least 1 second.
7. Shift selector lever to D position (A/T), 1st position (M/T) and
wait at least 3 seconds.
8. Shift selector lever to P position (A/T), Neutral position (M/T).
9. Turn ignition switch OFF, wait at least 10 seconds and then turn
ON.
10. If DTC is detected, go to EC-295, "
Diagnostic Procedure" .
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1121
1121Electric throttle control
actuatorA)Electric throttle control actuator does not function
properly due to the return spring malfunction.
Electric throttle control actuator
B)Throttle valve opening angle in fail-safe mode is
not in specified range.
C) ECM detect the throttle valve is stuck open.
Detected items Engine operating condition in fail-safe mode
Malfunction AThe ECM controls the electric throttle actuator by regulating the throttle opening around the idle position.
The engine speed will not rise more than 2,000 rpm.
Malfunction B ECM controls the electric throttle control actuator by regulating the throttle opening to 20 degrees or less.
Malfunction CWhile the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the engine stalls.
The engine can restart in N or P position, and engine speed will not exceed 1,000 rpm or more.
SEF058Y
EC-296
[QR (WITH EURO-OBD)]
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTION
DTC P1122 ELECTRIC THROTTLE CONTROL FUNCTIONPFP:16119
DescriptionEBS010RI
NOTE:
If DTC P1122 is displayed with DTC P1121 or 1126, first perform the trouble diagnosis for DTC P1121 or
P1126. Refer to EC-294, "
DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATOR" or EC-306, "DTC
P1124, P1126 THROTTLE CONTROL MOTOR RELAY" .
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feed-
back to the ECM to control the throttle control motor to make the throttle valve opening angle properly in
response to driving condition.
On Board Diagnosis LogicEBS010RJ
This self-diagnosis has the one trip detection logic.
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
DTC Confirmation ProcedureEBS010RK
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V when engine
is running.
WITH CONSULT-II
1. Turn ignition switch ON and wait at least 2 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 5 seconds.
4. If DTC is detected, go to EC-301, "
Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1122
1122Electric throttle control
performance problemElectric throttle control function does not
operate properly.
Harness or connectors
(Throttle control motor circuit is open or
shorted.)
Harness or connectors
(Throttle control motor relay circuit is open or
shorted.)
Electric throttle control actuator
Throttle control motor relay
Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.
SEF058Y
EC-306
[QR (WITH EURO-OBD)]
DTC P1124, P1126 THROTTLE CONTROL MOTOR RELAY
DTC P1124, P1126 THROTTLE CONTROL MOTOR RELAYPFP:16119
Component DescriptionEBS010RP
Power supply for the throttle control motor is provided to the ECM via throttle control motor relay. The throttle
control motor relay is ON/OFF controlled by the ECM. When the ignition switch is turned ON, the ECM sends
an ON signal to throttle control motor relay and battery voltage is provided to the ECM. When the ignition
switch is turned OFF, the ECM sends an OFF signal to throttle control motor relay and battery voltage is not
provided to the ECM.
CONSULT-II Reference Value in Data Monitor ModeEBS010RQ
Specification data are reference values.
On Board Diagnosis LogicEBS010RR
These self-diagnoses have the one trip detection logic.
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MI lights up.
DTC Confirmation ProcedureEBS010RS
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR DTC P1124
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V.
With CONSULT-II
1. Turn ignition switch ON and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. If DTC is detected, go to EC-311, "
Diagnostic Procedure" .
With GST
Follow the procedure “With CONSULT-II” above.
MONITOR ITEM CONDITION SPECIFICATION
THRTL RELAY
Ignition switch: ON ON
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1124
1124Throttle control motor
relay circuit shortECM detect the throttle control motor relay
is stuck ON.
Harness or connectors
(Throttle control motor relay circuit is shorted.)
Throttle control motor relay
P1126
1126Throttle control motor
relay circuit openECM detects a voltage of power source for
throttle control motor is excessively low.
Harness or connectors
(Throttle control motor relay circuit is open.)
Throttle control motor relay
Engine operating condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.
SEF058Y