ATC-10
PRECAUTIONS
Precautions for Servicing CompressorEJS000T5
Plug all openings to prevent moisture and foreign matter from entering.
When the compressor is removed, store it in the same position as it is when mounted on the car.
When replacing or repairing compressor, follow “Maintenance of Lubricant Quantity in Compres-
sor” exactly. Refer to AT C - 2 4 , "
Maintenance of Lubricant Quantity in Compressor" .
Keep friction surfaces between clutch and pulley clean. If the surface is contaminated, with lubri-
cant, wipe it off by using a clean waste cloth moistened with thinner.
After compressor service operation, turn the compressor shaft by hand more than five turns in
both directions. This will equally distribute lubricant inside the compressor. After the compressor
is installed, let the engine idle and operate the compressor for one hour.
After replacing the compressor magnet clutch, apply voltage to the new one and check for usual
operation.
Precautions for Service EquipmentEJS000T6
RECOVERY/RECYCLING EQUIPMENT
Be certain to follow the manufacturer’s instructions for machine operation and machine maintenance. Never
introduce any refrigerant other than that specified into the machine.
ELECTRONIC LEAK DETECTOR
Be certain to follow the manufacturer’s instructions for tester operation and tester maintenance.
VACUUM PUMP
The lubricant contained inside the vacuum pump is not compatible
with the specified lubricant for HFC-134a (R-134a) A/C systems.
The vent side of the vacuum pump is exposed to atmospheric pres-
sure. So the vacuum pump lubricant may migrate out of the pump
into the service hose. This is possible when the pump is switched off
after evacuation (vacuuming) and hose is connected to it.
To prevent this migration, use a manual valve placed near the hose-
to-pump connection, as follows.
Usually vacuum pumps have a manual isolator valve as part of
the pump. Close this valve to isolate the service hose from the
pump.
For pumps without an isolator, use a hose equipped with a man-
ual shut-off valve near the pump end. Close the valve to isolate
the hose from the pump.
If the hose has an automatic shut-off valve, disconnect the hose
from the pump. As long as the hose is connected, the valve is
open and lubricating oil may migrate.
Some one-way valves open when vacuum is applied and close
under a no vacuum condition. Such valves may restrict the pump's
ability to pull a deep vacuum and are not recommended.
MANIFOLD GAUGE SET
Be certain that the gauge face indicates HFC-134a or R-134a. Be
sure the gauge set has 1/2″-16 ACME threaded connections for ser-
vice hoses. Confirm the set has been used only with refrigerant
HFC-134a (R-134a) and specified lubricants.
RHA270DA
SHA533D
NAVIGATION SYSTEM
AV-99
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MAP DVD-ROM
DESTINATION, WAY POINTS OR MENU CONTENTS CANNOT BE CHOSEN OR SET
VOICE GUIDANCE
Symptom Possible cause Remedy
The message “Error” appears
after operation.Map DVD-ROM is soiled or partially damaged.Check the DVD-ROM and wipe it clean with a
soft cloth.
In case you see any damage, replace the
DVD-ROM.
Symptom Possible cause Remedy
Turn list is not displayed.Route calculation has not yet been requested.Set the destination and request route calcula-
tion.
The vehicle mark is not on the suggested route.Please drive the vehicle along the suggested
route.
Route guidance is off. Turn the route guidance on.
In re-routing, the way points are
not included in the calculation.The system has judged that the vehicle has
already passed the point.If you want to go to that point again, edit the
route again.
Route information is not dis-
played.Route calculation has not yet been requested.Set the destination and request route calcula-
tion.
The vehicle mark is not on the suggested route.Please drive the vehicle along the suggested
route.
Route guidance is off. Turn the route guidance on.
Route is not calculated automati-
cally.The vehicle is not running on a route that can
be calculated from.Enter the route that can be calculated from.
Alternatively, you can calculate the route man-
ually. In this case, the entire route will be cal-
culated again.
It is impossible to request a
detour.Your vehicle is not running on the suggested
route.Restart route calculation or join the suggested
route.
The detour found is the same as
the previous suggestion.The system took many conditions into consider-
ation, but the same result was obtained.This is not malfunction.
It is impossible to set the way-
points.The number of way points exceeds 5.It is impossible to set more than 5 way points.
Please divide them in groups to find them all.
Symptom Possible cause Remedy
The voice guidance is not avail-
able.Voice guidance is only available at certain inter-
sections marked with . In some cases, the
guidance is not available even when the vehicle
should make a turn.System is not malfunction.
The vehicle is off the suggested route.Return to the recommended route or re-search
the route.
Voice guidance is set off. Turn the voice guidance on.
Route guidance is set off. Turn the route guidance on.
The guidance content does not
correspond to the actual condition.The content of the voice guidance may vary,
depending on the types of junctions to make
turns on.Follow the actual rules and regulations.
PS-6
POWER STEERING FLUID
POWER STEERING FLUIDPFP:KLF20
Checking Fluid LevelEGS001BV
Check fluid level with engine stopped.
Make sure that fluid level is between MIN and MAX.
Fluid levels at HOT and COLD are different. Do not confuse
them.
CAUTION:
The fluid level should not exceed the MAX line. Excessive
fluid will cause fluid leakage from the cap.
Do not reuse drained power steering fluid.
Recommended fluid is Type DEXRONTM III or equivalent.
Checking Fluid LeakageEGS001BW
Check hydraulic connections for fluid leakage, cracks, damage,
looseness, or wear.
1. Run engine until the fluid temperature reaches 50 to 80° C (122
to 176°F) in reservoir tank, and keep engine speed idle.
2. Turn steering wheel several times from full left stop to full right
stop.
3. Hold steering wheel at each lock position for five seconds and
carefully, check for fluid leakage.
CAUTION:
Do not hold the steering wheel in a locked position for more
than 10 seconds. (There is the possibility that oil pump may
be damaged.)
4. If fluid leakage at connections is noticed, then loosen flare nut and then retighten. Do not overtighten con-
nector as this can damage O-ring, washer and connector.
5. If fluid leakage from oil pump is noticed, check oil pump. Refer to PS-27, "
POWER STEERING OIL
PUMP" .
6. Check steering gear boots for accumulation of fluid indicating from steering gear.
Air Bleeding Hydraulic SystemEGS001BX
If air bleeding is not complete, the following symptoms can be observed.
Bubbles are created in reservoir tank.
Clicking noise can be heard from oil pump.
Excessive buzzing in the oil pump.
NOTE:
Fluid noise may occur in the steering gear or oil pump. This does not affect performance or durability of
the system.
1. Turn steering wheel several times from full left stop to full right stop with engine off.
CAUTION:
Turn steering wheel while filling reservoir tank with fluid so as not to lower fluid level below the
MIN line.
2. Start engine and hold steering wheel at each lock position for 3 seconds at idle to check for fluid leakage.
3. Repeat step 2 above several times at approximately 3 second intervals.
CAUTION:
Do not hold the steering wheel in a locked position for more than 10 seconds. (There is the possi-
bility that oil pump may be damaged.)
4. Check fluid for bubbles and while contamination.HOT : Fluid temperature 50 - 80 °C (122 - 176°F)
COLD : Fluid temperature 0 - 30°C (32 - 86°F)
SGIA0232J
SGIA0506E
MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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MA
MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
DESCRIPTION ............................................................ 4
Pre-Delivery Inspection Items .................................. 4
GENERAL MAINTENANCE ....................................... 6
General Maintenance ............................................... 6
PERIODIC MAINTENANCE ....................................... 7
Periodic Maintenance ............................................... 7
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (QR20DE AND QR25DE PETROL
ENGINE) ............................................................... 7
CHASSIS AND BODY MAINTENANCE
(QR20DE AND QR25DE PETROL ENGINE) ....... 8
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (YD22DDTI DIESEL ENGINE) ................ 9
CHASSIS AND BODY MAINTENANCE
(YD22DDTI DIESEL ENGINE) .............................. 9
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 10
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (QR20DE AND QR25DE PETROL
ENGINE) ............................................................. 12
CHASSIS AND BODY MAINTENANCE
(QR20DE AND QR25DE PETROL ENGINE) ..... 13
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (YD22DDTI DIESEL ENGINE) .............. 14
CHASSIS AND BODY MAINTENANCE
(YD22DDTI DIESEL ENGINE) ............................ 14
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 15
RECOMMENDED FLUIDS AND LUBRICANTS ...... 17
Fluids and Lubricants ............................................. 17
SAE Viscosity Number ........................................... 18
GASOLINE ENGINE ........................................... 18
DIESEL ENGINE ................................................. 18
Engine Coolant Mixture Ratio ................................ 19
ENGINE MAINTENANCE (QR20DE·QR25DE) ........ 20
Checking Drive Belts .............................................. 20
Tension Adjustment ................................................ 20Changing Engine Coolant ....................................... 20
DRAINING ENGINE COOLANT .......................... 20
REFILLING ENGINE COOLANT ......................... 21
FLUSHING COOLING SYSTEM ......................... 22
Checking Cooling System ...................................... 22
CHECKING COOLING SYSTEM HOSES ........... 22
CHECKING RADIATOR ...................................... 22
CHECKING RADIATOR CAP .............................. 22
CHECKING RADIATOR SYSTEM FOR LEAKS ... 23
Checking Fuel Lines ............................................... 24
Changing Air Cleaner Filter .................................... 24
VISCOUS PAPER TYPE ..................................... 24
Changing Engine Oil ............................................... 24
Changing Oil Filter .................................................. 25
REMOVAL ........................................................... 25
INSTALLATION ................................................... 25
INSPECTION AFTER INSTALLATION ................ 26
Checking and Changing Spark Plugs ..................... 26
REMOVAL ........................................................... 26
INSPECTION AFTER REMOVAL (EXCEPT FOR
RUSSIA) .............................................................. 26
INSPECTION AFTER REMOVAL (FOR RUS-
SIA) ..................................................................... 27
INSTALLATION ................................................... 28
Checking EVAP Vapor Lines .................................. 28
ENGINE MAINTENANCE (YD22DDTI) .................... 29
Checking Drive Belts .............................................. 29
Tension Adjustment ................................................ 29
A/C COMPRESSOR BELT .................................. 30
ALTERNATOR AND WATER PUMP BELT .......... 30
Changing Engine Coolant ....................................... 30
DRAINING ENGINE COOLANT .......................... 30
REFILLING ENGINE COOLANT ......................... 31
FLUSHING COOLING SYSTEM ......................... 32
Checking Cooling System ...................................... 32
CHECKING COOLING SYSTEM HOSES ........... 32
CHECKING RADIATOR ...................................... 32
CHECKING RADIATOR CAP .............................. 33
CHECKING RADIATOR SYSTEM FOR LEAKS ... 33
Checking Fuel Lines ............................................... 34
MA-4
DESCRIPTION
DESCRIPTIONPFP:00000
Pre-Delivery Inspection ItemsELS000Y5
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
Install vehicle protection kit
Fit all accessories ordered (if applicable) (e.g. towbar, audio, navigation, air conditioner, styling kit)
UNDER HOOD — engine off
Check coolant level and cooling system for leaks
Charge battery and check terminals for condition
Check drive belts tension (diesel only)
Check fuel filter for water or dust (diesel only) and fuel system for leaks
Check engine oil level and for oil leaks
Check brake and clutch fluid levels and fluid lines for leaks
Check and top up washer reservoirs
Check power steering fluid level and fluid lines for leaks (if applicable)
Check air conditioning system for gas leaks (if applicable)
ON INSIDE AND OUTSIDE
Install transit fuse if removed for vehicle storage
Check instruments, gauges, lamps, horn and accessories for operation
Check wipers and washers for operation and adjustment
Check interior and door mirrors and sun visors for operation
Set radio code and set clock
Check parking brake adjustment
Check clutch pedal adjustment
Check steering lock operation
Check seat adjusters and seat belts for operation
Check all windows for operation and alignment
Check mouldings, trim and fittings for fit and alignment
Check weatherstrips for fit and adhesion
Check hood, trunk lid, door panels and fuel lid for fit and alignment
Check latches, keys, remote key, door locks and remote trunk lid and fuel lid release for operation
Check wheel nut torques
Check tyre pressure (incl. spare tyre)
Check tool kit and jack for operation
Check automatic transmission/transaxle starter inhibitor (if applicable)
Check sunroof for operation and alignment (if applicable)
UNDER BODY
Check manual transmission/transaxle, differential and transfer box for oil level and oil leaks
Tighten bolts and nuts steering linkage and gear box, axle/suspension parts, propeller and exhaust system
Check brake and clutch lines, and oil/fluid reservoirs for leaks
Remove front suspension spacer blocks (if applicable)
Check body mounting torque (if applicable)
PERIODIC MAINTENANCE
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PERIODIC MAINTENANCEPFP:00026
Periodic MaintenanceELS000AM
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric con-
ditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent mainte-
nance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
ENGINE AND EMISSION CONTROL MAINTENANCE (QR20DE AND QR25DE PETROL ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, [ ] = At the specified mileage only.
NOTE:
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
(1)Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
(2) Replace the drive belt if found damaged or if the auto belt tensioner reading reaches the maximum limit.
(3) First replace at 90,000 Km (54,000 miles)/60 months, then every 60,000 km (36,000 miles)/48 months. Perform "I"
(Checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
(4) Fuel filter is maintenance-free. For service procedures, refer to FL section.
(5) For Russia only. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
page Perform on a kilometer basis, but on an annual
basis when driving less than 15,000 km (9,000
miles) per yearkm x
1,000
(Miles x
1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Engine compartment and under vehicle
Intake and exhaust valve clearanceSee
NOTE (1)EM-64
Drive beltSee
NOTE (2)MA-20
Engine oil (Use recommended oil.)R RRRRRRRMA-24
Engine oil filter (Use NISSAN genuine part or
equivalent)R RRRRRRRMA-25
Engine anti-freeze coolant (Use Genuine NIS-
SAN Anti-freeze Coolant (L250) or equivalent.)See
NOTE (3)IRIMA-20
Cooling system II IIIIIIMA-22
Fuel lines I I I IMA-24
Air cleaner filterRRMA-24
Fuel filter (In-tank type)See
NOTE (4)FL-4
Spark plugs (Conventional type) R R R RMA-26
Spark plugs (Platinum-tipped type)See
NOTE (5)[R] [R] [R] [R]MA-26
EVAP vapor lines (With carbon canister) I I I IMA-28
PERIODIC MAINTENANCE
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ENGINE AND EMISSION CONTROL MAINTENANCE (YD22DDTI DIESEL ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, D = Check filter and drain water
NOTE:
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
(1) If valve noise increases, check valve clearance.
(2) Never use CG-4 oil.
(3) Oil filter element assembly and O-ring seal are replacement parts.
(4) First replace at 100,000 Km (60,000 miles)/60 months, then every 60,000Km (36,000 miles)/36 months. After first
replacement, perform "I" (checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of
replacement interval.
(5) If engine power decreases, black exhaust smoke is emitted or engine noise increases, perform this maintenance item.
CHASSIS AND BODY MAINTENANCE (YD22DDTI DIESEL ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, L = Lubricate. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence page Perform on a kilometer basis, but on an annual basis
when driving less than 20,000 km (12,000 miles) per
yearkm x 1,000
(Miles x
1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
Engine compartment and under vehicle
Intake & exhaust valve clearanceSee
NOTE (1)EM-185
Drive belts I I I I I IMA-29
Engine oil (recommended oil.)See
NOTE (2)RRRRRRMA-35
Engine oil filter (Use Eco filter or equivalent)See
NOTE (3)RRRRRRMA-36
Engine anti-freeze coolant (Use Genuine Nissan
Anti-freeze Coolant (L250) or equivalent)See
NOTE (4)IRMA-30
Cooling system I I I I I IMA-32
Fuel lines I I IMA-34
Air cleaner filter RRMA-35
Fuel filterDRDRDRMA-34
Fuel injectorSee
NOTE (5)EM-167
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform on a kilometer basis, but on an annual
basis when driving less than 20,000 km
(12,000 miles) per yearkm x 1,000
(Miles x 1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
Underhood and under vehicle
Headlamp aiming I I I I I ILT- 3 5
Brake & clutch, systems and fluid (For level &
leaks)IIIIIIMA-44,
MA-39
Brake fluidRRRMA-44
Brake booster vacuum hoses, connections &
check valveIIIBR-25
Power steering fluid & lines (For level & leaks) I I I I I IMA-45
Manual transaxle gear oil (For leaks) I I I I I IMA-39
Transfer gear oil (For level & leaks) I I I I I IMA-41
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PERIODIC MAINTENANCE
ENGINE AND EMISSION CONTROL MAINTENANCE (QR20DE AND QR25DE PETROL ENGINE)
(Annual Mileage >30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace,.
NOTE:
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
(1)Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
(2) Replace the drive belt if found damaged or if the auto belt tensioner reading reaches the maximum limit.
(3) First replace at 90,000 Km (54,000 miles), then every 60,000 km (36,000 miles). Perform "I" (Checking the mixture ratio
and correcting the mixture ratio if necessary) at the middle of replacement interval.
(4) Fuel filter is maintenance-free. For service procedures, refer to FL section.
(5) For Russia only. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
page Perform at number of kilometers (miles) basis
only.km x
1,000
(Miles x
1,000)15
(9)30
(18)45
(27)60
(36)75
(45)90
(54)105
(63)120
(72)
Engine compartment and under vehicle
Intake and exhaust valve clearanceSee
NOTE (1)EM-64
Drive beltSee
NOTE (2)I IIIIIIIMA-20
Engine oil (Use recommended oil.)RRRRRRRRMA-24
Engine oil filter (Use NISSAN genuine part or
equivalent)RRRRRRRRMA-25
Engine anti-freeze coolant (Use Genuine NIS-
SAN Anti-freeze Coolant (L250) or equivalent.)See
NOTE (3)IRIMA-20
Cooling system I I I IMA-22
Fuel linesIIMA-24
Air cleaner filterRRMA-24
Fuel filter (In-tank type)See
NOTE (4)FL-4
Spark plugs (Conventional type) R R R RMA-26
Spark-plugs (Platinum-tipped type)See
NOTE (5)RRRRMA-26
EVAP vapor lines (With carbon canister) I IMA-28