MA-14
PERIODIC MAINTENANCE
ENGINE AND EMISSION CONTROL MAINTENANCE (YD22DDTI DIESEL ENGINE)
(Annual Mileage >30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, D = Check filter and drain water
NOTE:
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
(1) If valve noise increases, check valve clearance.
(2) Never use CG-4 oil.
(3) Oil filter element assembly and O-ring seal are replacement parts.
(4) First replace at 100,000 Km (60,000 miles), then every 60,000Km (36,000 miles). After first replacement, perform "I"
(checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
(5) If engine power decreases, black exhaust smoke is emitted or engine noise increases, perform this maintenance item.
CHASSIS AND BODY MAINTENANCE (YD22DDTI DIESEL ENGINE)
(Annual Mileage >30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, L = Lubricate. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence page
Perform at number of kilometers (miles) basis only.km x 1,000
(Miles x
1,000)20
(12)40
(24)60
(36)80
(48)100
(60)120
(72)
Engine compartment and under vehicle
Intake & exhaust valve clearanceSee
NOTE (1)EM-185
Drive belts I I I I I IMA-29
Engine oil (Use recommended oil.)See
NOTE (2)RRRRRRMA-35
Engine oil filter (Use Eco filter or equivalent)See
NOTE (3)RRRRRRMA-36
Engine anti-freeze coolant (Use Genuine NISSAN
Anti-freeze Coolant (L250) or equivalent)See
NOTE (4)IRMA-30
Cooling system IIIIIIMA-32
Fuel linesIIMA-34
Air cleaner filter RRMA-35
Fuel filterDDRDDRMA-34
Fuel injectorSee
NOTE (5)EM-167
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page
Perform at number of kilometers (miles) basis only.km x 1,000
(Miles x
1,000)20
(12)40
(24)60
(36)80
(48)100
(60)120
(72)
Underhood and under vehicle
Headlamp aiming I I ILT- 3 5
Brake & clutch, systems and fluid (For level & leaks) IIIIIIMA-44,
MA-39
Brake fluidRRMA-44
Brake booster vacuum hoses, connections & check
valveIIBR-25
Power steering fluid & lines (For level & leaks) IIIIIIMA-45
Manual transaxle gear oil (For leaks) I I IMA-39
Transfer gear oil (For level & leaks)IIIIIIMA-41
Differential gear oil (For level & leaks or replace)IIIIIIMA-43
RECOMMENDED FLUIDS AND LUBRICANTSMA-17
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RECOMMENDED FLUIDS AND LUBRICANTSPFP:00000
Fluids and LubricantsELS000C8
*1: For further details, see “SAE Viscosity Number”.
*2: Never use API CG-4.
*3: Use Genuine NISSAN Anti-freeze Coolant (L250) or equivalent in its quality, in order to avoid possible aluminum corrosion w ithin the
engine cooling system caused by the use of non-genuine engine coolant.
Note that any repairs for the incidents within the engine cooling system while using non-genuine engine coolant may not be
covered by the warranty even if such incidents occurred during the warranty period.
*4: Contact a NISSAN dealership for more information regarding suitable fluids, including recommended brand(s) of DEXRON
TM III/
MERCONTM Automatic Transmission Fluid.
*5: Never mix different types of fluids (DOT 3 and DOT 4). Capacity (Approximate)
Recommended Fluids/Lubricants
Liter Imp measure
Engine oil
Drain and refill With oil filter
change
QR20DE,
QR25DE
4.1 3-5/8 qt
Gasoline engine
API SG, SH, SJ or SL *1
ILSAC grade GF-I, GF-II or GF-III *1
ACEA A2
Diesel engine
API CF-4*1, *2
ACEA B1, B3, B4, B5 *1, *2
YD22DDTi 5.2 4-5/8 qt
Without oil filter
change QR20DE,
QR25DE
3.7 3-1/4 qt
YD22DDTi 4.9 4-3/8 qt
Dry engine (engine overhaul) QR20DE,
QR25DE
4.7 4-1/8 qt
YD22DDTi 6.3 5-1/2 qt
Cooling system (with reservoir) QR20DE,
QR25DE
7.1 6-1/4 qt
Genuine NISSAN Anti-freeze Coolant (L250)
or equivalent in its quality*3
YD22DDTi 9.5 8-3/8 qt
Reservoir tank QR20DE,
QR25DE
0.7 5/8 qt
YD22DDTi 0.7 5/8 qt
Manual transaxle gear oil
2.2 3-7/8 pt
Genuine NISSAN gear oil or API GL-4, Vis-
cosity SAE 75W-85
Transfer gear oil 0.31 1/2 pt
API GL-5, Viscosity SAE 80W-90
Differential gear oil 0.55 1 pt
API GL-5, Viscosity SAE 80W-90
Automatic transaxle fluid 8.5 7-1/2 qt Genuine NISSAN ATF or equivalent*4
Power steering fluid — — DEXRON
TM III type ATF or equivalent
Brake and clutch fluid — —
DOT 3 or DOT 4 (US FMVSS No. 116)*5
Multi-purpose grease — — NLGI No. 2 (Lithium soap base)
MA-24
ENGINE MAINTENANCE (QR20DE·QR25DE)
Checking Fuel LinesELS000ZG
Inspect fuel lines, filler cap and tank for improper attachment, leaks,
cracks, damage, loose connections, chafing or deterioration. If nec-
essary, repair or replace damaged parts.
Changing Air Cleaner FilterELS000ZH
VISCOUS PAPER TYPE
The viscous paper type filter does not need cleaning between
replacement intervals. Refer to MA-7, "
PERIODIC MAINTE-
NANCE" .
Changing Engine OilELS000ZI
WARNING:
Be careful not to burn yourself, as engine oil may be hot.
Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Warm up engine, put vehicle horizontally and check for oil leakage from engine components. Refer to LU-
7, "ENGINE OIL LEAKAGE" .
2. Stop engine and wait for 10 minutes.
3. Loosen oil filler cap and then remove drain plug.
4. Drain engine oil.
5. Install drain plug with new washer. Refer to EM-27, "
OIL PAN
AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
6. Refill with new engine oil.
Engine oil specification and viscosity:
Refer to MA-17, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Engine oil capacity (Approximate):
Unit: (lmp qt)
SMA803A
PBIC0526E
Oil pan drain plug:
: 34.3 N·m (3.5 kg-m, 25 ft-lb)
PBIC2410E
Drain and refill With oil filter change 4.1 (3-5/8)
Without oil filter change 3.7 (3-1/4)
Dry engine (Overhaul)4.7 (4-1/8)
ENGINE MAINTENANCE (YD22DDTI)
MA-35
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INSTALLATION
Install in reverse order of removal, paying attention to following:
Replace O-ring on drain plug with new one.
Screw the fuel filter by hand until packing contacts sealing surface of bracket. Then tighten it by turning
approximately 2/3 turn.
After installation, bleed air from fuel path. Refer to FL-18, "Air Bleeding" .
INSPECTION AFTER INSTALLATION
Make sure there is no fuel leakage at connections in the following steps.
Start the engine and rev it up and check for fuel leaks at connections.
Changing Air Cleaner FilterELS000CG
VISCOUS PAPER TYPE
The viscous paper type air cleaner filter does not require any clean-
ing operation between renewal.
Changing Engine OilELS000CH
WARNING:
Be careful not to burn yourself, as the engine oil is hot.
Prolonged and repeated contact with used engine oil may cause skin cancer: try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Warm up engine, put vehicle horizontally and check for engine oil leakage from engine components.
2. Stop engine and wait for 10 minutes.
3. Loosen oil filter cap and then remove drain plug.
4. Drain engine oil.
5. Install drain plug with new washer. Refer to EM-157, "
OIL PAN
AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
6. Refill with new engine oil.
Engine oil specification and viscosity:
Refer to MA-17, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Engine oil capacity (Approximate):
Unit: (lmp qt)
Fuel filter drain plug:
: 4.9 N·m (0.50 kg-m, 43 in-lb)
PBIC0526E
Oil pan drain plug:
: 34 N·m (3.5 kg-m, 25 ft-lb)
PBIC0527E
Drain and refill With oil filter change 5.2 (4-5/8)
Without oil filter change 4.9 (4-3/8)
Dry engine (Overhaul)6.3 (5-1/2)
MA-40
CHASSIS AND BODY MAINTENANCE
Changing M/T OilELS000BD
1. Drain oil from drain plug and refill with new gear oil.
(For details, refer to MT-12, "
Changing M/T Oil" .)
2. Check oil level.
For 2WD models
For 4WD models
CAUTION:
Do not reuse gasket.
Checking A/T FluidELS000BV
1. Warm up engine.
2. Check for fluid leakage.
3. Before driving, fluid level can be checked at fluid temperatures of 30 to 50°C (86 to 122°F) using “COLD”
range on A/T fluid level gauge.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear position. Leave selector lever in “P” position.
c. Check fluid level with engine idling.Oil grade and viscosity:
Refer to MA-17, "
RECOMMENDED FLUIDS AND
LUBRICANTS" .
Oil capacity (reference):
Approx. 2.2 (3-7/8 lmp pt)
Oil level “L” : 55.0 - 61.0 mm (2.17 - 2.40 in)
PCIB1477E
Oil level “L” : 168.0 - 174.0 mm (6.61 - 6.85 in)
Drain plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
PCIB1478E
SMA146B
CHASSIS AND BODY MAINTENANCE
MA-41
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d. Remove A/T fluid level gauge and wipe clean lint-free paper.
CAUTION:
When wiping away the A/T fluid level gauge, always use lint-free paper, not cloth one.
e. Re-insert A/T fluid level gauge into charging pipe as far as it will go.
CAUTION:
To check fluid level, insert the A/T fluid level gauge until the cap contacts the end of the A/T fluid
charging pipe, with the A/T fluid level gauge reversed from the normal attachment conditions.
f. Remove A/T fluid level gauge and note reading. If reading is at low side of range, add fluid to the A/T fluid
charging pipe.
CAUTION:
Do not overfill.
4. Drive vehicle for approximately 5 minutes in urban areas.
5. Re-check fluid level at fluid temperatures of 50 to 80°C (122 to 176°F) using “HOT” range on A/T fluid
level gauge.
CAUTION:
When wiping away the A/T fluid level gauge, always use lint-free paper, not cloth one.
To check fluid level, insert the A/T fluid level gauge until the cap contacts the end of the A/T fluid
charging pipe, with the A/T fluid level gauge reversed from the normal attachment conditions.
6. Check fluid condition.
If fluid is very dark or smells burned, refer to AT section for
checking operation of A/T. Flush cooling system after repair of
A/T.
If A/T fluid contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-12,
"RADIATOR" , CO-15, "RADIATOR (ALUMINUM TYPE)" .
7. Install the removed A/T fluid level gauge in the A/T fluid charging
pipe.
Changing A/T FluidELS000BW
1. Warm up A/T fluid.
2. Stop engine.
3. Drain A/T fluid from drain plug and refill with new A/T fluid.
Always refill same volume with drained fluid.
4. Run engine at idle speed for five minutes.
5. Check fluid level and condition. Refer to MA-40, "
Checking A/T Fluid" . If fluid is still dirty, repeat steps 2
through 5.
Checking Transfer OilELS000BT
Check for oil leakage and oil level.
(For details, refer to TF-10, "
Inspection" .)
SMA853B
Fluid grade:
Genuine NISSAN ATF or equivalent. Refer to
MA-17, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Fluid capacity (With torque converter):
Approx. 8.5 (7-1/2 lmp qt)
Drain plug:
: 34 N·m (3.5 kg-m, 25 ft-lb)
SMA052D
MA-42
CHASSIS AND BODY MAINTENANCE
CAUTION:
Never start engine while checking oil level.
Changing Transfer OilELS000BU
1. Drain oil from drain plug and refill with new gear oil.
(For details, refer to TF-10, "
Replacement" .)
2. Check oil level.
CAUTION:
Carefully fill the oil. (Fill up for Approx. 3 minutes.)
Checking Propeller ShaftELS000BE
Check propeller shaft for damage, looseness or grease leakage.Filler plug:
: 14.7 N·m (1.5 kg-m, 11 in-lb)
SDIA0513E
Oil grade:
API GL-5
Viscosity:
Refer toMA-17, "
RECOMMENDED FLUIDS AND
LUBRICANTS"
Oil capacity:
: Approx. 0.31 (1/2 lmp pt)
Drain plug:
: 14.7 N·m (1.5 kg-m, 11 in-lb)
Filler plug:
: 14.7 N·m (1.5 kg-m, 11 in-lb)SDIA0512E
Tightening torque:
Refer to PR-3, "
REAR PROPELLER SHAFT" .
SMA118A
CHASSIS AND BODY MAINTENANCE
MA-43
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Checking Differential Gear OilELS000BF
Check for oil leakage and oil level. (For details, refer to RFD-8,
"Checking Differential Gear Oil" .)
CAUTION:
Gaskets are not reusable. Never reuse them.
Changing Differential Gear OilELS000BG
1. Drain oil from drain plug and refill with new gear oil.
(For details, refer to RFD-8, "
Changing Differential Gear Oil" .)
2. Check oil level.
CAUTION:
Gaskets are not reusable. Never reuse them.
Balancing WheelsELS000BH
Adjust wheel balance using the road wheel center.
RotationELS000BI
After rotating the tires, adjust the tire pressure.
Retighten the wheel nuts when the vehicle has been driven for
1,000 km (600 miles) (also in cases of a flat tire, etc.).
CAUTION:
When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.Filler plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
SMA012C
Oil grad and Viscosity:
Refer to MA-17, "
RECOMMENDED FLU-
IDS AND LUBRICANTS" .
Capacity:
0.55 (1 lmp pt)
Drain plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
Filler plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
SDIA1151E
Wheel balance (Maximum allowable unbalance):
Refer to WT-6, "
SERVICE DATA AND SPECIFICATIONS (SDS)" .
Tightening torque of wheel nut:
98 - 117 N·m (10 - 12 kg·m, 73 - 86 ft·lb)
SMA829C