TROUBLE DIAGNOSIS
BRC-91
[ESP/TCS/ABS]
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Inspection 1 Wheel Sensor SystemEFS005W6
INSPECTION PROCEDURE
Check each part according to CONSULT-II self-diagnostic results, and then identify the parts to be replaced.
CAUTION:
Do not check between wheel sensor terminals.
1. CHECK TYRE
Check air pressure, wear and size.
Are air pressure, wear and size within standard?
YES >> GO TO 2.
NO >> Adjust air pressure, or replace tyre.
2. CHECK SENSOR AND SENSOR ROTOR
Check sensor and sensor rotor.
Check sensor rotor rubber for damage.
Check sensor for disconnection or looseness.
Is inspection result OK?
OK >> GO TO 3.
NG >> Repair sensor mount or replace sensor rotor.
3. CHECK SELF-DIAGNOSTIC RESULTS
Check the self-diagnostic results.
Is above displayed on self-diagnosis displayed?
YES >> GO TO 4.
NO >> INSPECTION END
4. CHECK CONNECTOR
1. Turn ignition switch OFF, disconnect connector between ESP/TCS/ABS control unit and malfunctioning
wheel sensor, and check for deformation, disconnection and looseness. Repair or replace if necessary.
2. Reconnect connectors, drive vehicle at 30 km/h or more for approximately 1 minute, and then perform
self-diagnosis.
OK or NG
OK >> Poor connection of connector terminal
NG >> GO TO 5.
Self-diagnostic results
ABS SENSOR [ABNORMAL SIGNAL]
FR RH SENSOR-1
FR RH SENSOR-2
FR LH SENSOR-1
FR LH SENSOR-2
RR RH SENSOR-1
RR RH SENSOR-2
RR LH SENSOR-1
RR LH SENSOR-2
BRC-92
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
5. CHECK WHEEL SENSOR HARNESS
1. Turn ignition switch OFF and disconnect malfunctioning wheel
sensor connector and ESP/TCS/ABS control unit connector.
2. Check continuity between terminals. (Also check continuity
when the steering wheel is turned right and left and when the
sensor harness inside the wheel house is moved.)
Is inspection result OK?
OK >> GO TO 6.
NG >> Repair or replace harness and connector that have malfunction.
6. CHECK WHEEL SENSOR
1. Replace wheel sensor that resulted in malfunction by self-diagnosis.
2. Reconnect connectors, drive vehicle at 30 km/h (19 MPH) or more for approximately 1 minute, and then
perform self-diagnosis.
Is above displayed on self-diagnosis display?
OK >> Wheel sensor has malfunction.
NG >>
Replace ESP/TCS/ABS control unit.
Perform to self-diagnosis again, and make sure that the result shows “NO DTC IS DETECTED.
FURTHER TESTING MAY BE REQUIRED.”
SFIA2200E
Power supply circuit Signal circuit Ground circuit
WheelESP/TCS/ABS
control unit
(harness con-
nector E122)Wheel sen-
sor (harness
connector)ESP/TCS/
ABS con-
trol unit
(harness
connector
E122)Wheel sen-
sor (harness
connector)ESP/TCS/ABS
control unit
(harness con-
nector E122)
(Signal)Ground
Front RH
(E17)16 (W) 1 (W) 15 (B) 2 (B) 15 (B), 16 (W)
— Front LH
(E59)10 (L/W) 1 (L/W) 8 (L/Y) 2 (L/Y)8 (L/Y), 10 (L/
W)
Rear RH
(B130)12 (B/W) 1 (B/W) 11 (L/R) 2 (L/R)11 (L/R), 12 (B/
W)
Rear LH
(B126)14 (BR) 1 (BR) 13 (BR/W) 2 (BR/W)13 (BR/W), 14
(BR)
Power supply circuit : Continuity should exist.
Signal circuit : Continuity should exist.
Ground circuit : Continuity should not exist.
TROUBLE DIAGNOSIS
BRC-107
[ESP/TCS/ABS]
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5. ESP/TCS/ABS CONTROL UNIT POWER SUPPLY CIRCUIT INSPECTION 2
1. Check the fuse 10A.
2. Check for continuity between the battery positive terminal and
ESP/TCS/ABS control unit.
Is inspection result OK?
YES >> Check battery for a loose terminal and low voltage or malfunction.
NO >>
Replace the fuse 10A.
Harness disconnection
Inspection 12 When “EMERGENCY BRAKE” is indicated in the Self-Diagnostic
Results
EFS005WH
INSPECTION PROCEDURE
1. SELF-DIAGNOSTIC RESULT CHECK
Check the self-diagnostic results.
When any items other than “EMERGENCY BRAKE” is displayed in the self-diagnosis results, follow the
instructions below.
CAUTION:
“EMERGENCY BRAKE” is indicated when the control unit itself is detected internal malfunction. If this
display item was indicated, replace the control unit.
Is
“EMERGENCY BRAKE” is indicated in the self-diagnosis results?
YES >> Replace ESP/TCS/ABS control unit, and perform the self-diagnosis again.
NO >> INSPECTION END
Inspection 13 When “ST ANG SEN SIGNAL” is Indicated in the Self-Diagnostic
Results
EFS005WI
INSPECTION PROCEDURE
1. SELF-DIAGNOSTIC RESULT CHECK 1
Check the self-diagnostic results.
When any items other than
“ST ANGLE SEN SIGNAL” is displayed in the self-diagnosis results:
YES >> Check and repair the applicable items. Perform the self-diagnosis again.
NO >> Perform the steering angle sensor neutral position adjustment. GO TO 2.
SFIA2188E
ESP/TCS/ABS control unit
(harness connector E122)Battery terminal Continuity
1 (G/R) positive Yes
Self-diagnostic results
EMERGENCY BRAKE
Self-diagnostic results
ST ANGLE SEN SIGNAL
TROUBLE DIAGNOSIS
BRC-109
[ESP/TCS/ABS]
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Inspection 15 CAN Communication Circuit, ESP/TCS/ABS Control Unit and
Steering Angle Sensor
EFS005WK
INSPECTION PROCEDURE
1. CHECK CONNECTOR
1. Turn ignition switch OFF, disconnect the ESP/TCS/ABS control unit connector, and check the terminal for
deformation, disconnection, looseness, and so on. If there is a malfunction, repair or replace the terminal.
2. Reconnect connector to perform self-diagnosis.
Is
“CAN COMM CIRCUIT” or “ST ANG SEN COM CIR” displayed in the self-diagnosis display items?
YES >> Print out the self-diagnostic results, and refer to BRC-56, "CAN COMMUNICATION" .
NO >> Connector terminal connection is loose, damaged, open, or shorted.
Component CheckEFS005WL
ESP OFF SWITCH
Disconnect the ESP OFF switch connector. Check for continuity
between the terminal No. 1 and No. 2.
ESP RELAY BOX
Disconnect the relay box connectors. Check for continuity, resis-
tance value, and insulation between any pair of terminals in the relay
box. 1 - 2 : Pressing the switch will make a continu-
ity, and releasing it will stop the continuity.
SFIA1822E
SFIA1823E
TROUBLE DIAGNOSIS
BRC-113
[ESP/TCS/ABS]
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4. CHECK ABS WARNING LAMP DISPLAY
Make sure that the warning lamp turns off approximately 2 second after the key switch is turned on or when
driving.
OK or NG
OK >> Normal
NG >> Perform self-diagnosis. Refer to BRC-81, "
SELF-DIAGNOSIS" .
Symptom 2: Unexpected Pedal ReactionEFS005WN
1. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke. Refer to BR-6, "
On-Vehicle Inspection and Adjustment" .
Is the stroke too large?
YES >>Bleed air from the brake piping. Refer to BR-9, "Bleeding Brake System" .
Check brake pedal, brake booster, and master cylinder for mount play, looseness, brake sys-
tem fluid leakage, etc. Repair if necessary. Refer to Brake pedal: BR-6, "
BRAKE PEDAL" ,
brake booster and master cylinder: BR-23, "
BRAKE BOOSTER" .
NO >> GO TO 2.
2. PERFORMANCE CHECK
Disconnect ESP/TCS/ABS control unit connector to deactivate ABS. Check if braking force is normal in this
condition. Connect connector after inspection.
OK or NG
OK >> GO TO 3. Wheel Sensor Inspection in Refer to BRC-91, "Inspection 1 Wheel Sensor System" .
NG >> Check brake system.
Symptom 3: Longer Stopping DistanceEFS005WO
CAUTION:
The stopping distance on slippery road surfaces might be longer with the ABS operating than when
the ABS is not operating.
1. PERFORMANCE CHECK
Turn ignition switch OFF. Disconnect ESP/TCS/ABS control unit connector to deactivate ABS. In this condi-
tion, check stopping distance. After inspection, connect connector.
OK or NG
OK >> GO TO BRC-112, "Symptom 1: ABS Works Frequently" .
NG >>
Bleed air from the brake piping. Refer to BR-9, "Bleeding Brake System" .
Check brake system.
Symptom 4: ABS Does Not WorkEFS005WP
CAUTION:
ABS does not operate when speed is 10 km/h or lower.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure that the warning lamp turns off approximately 2 second after the key switch is turned on or when
driving.
OK or NG
OK >> GO TO 3. Check wheel sensor and sensor rotor in Refer to BRC-91, "Inspection 1 Wheel Sensor
System" .
NG >> Perform self-diagnosis. Refer to BRC-81, "
SELF-DIAGNOSIS" .
Symptom 5: Pedal Vibration and ABS Operation NoiseEFS005WQ
CAUTION:
Under the following conditions, ABS is activated and vibration is felt when brake pedal is lightly
depressed (just place a foot on it). However, this is normal.
PRECAUTIONS
ATC-11
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SERVICE HOSES
Be certain that the service hoses display the markings described
(colored hose with black stripe). All hoses must include positive shut-
off devices (either manual or automatic) near the end of the hoses
opposite the manifold gauge.
SERVICE COUPLERS
Never attempt to connect HFC-134a (R-134a) service couplers to a
CFC-12 (R-12) A/C system. The HFC-134a (R-134a) couplers will
not properly connect to the CFC-12 (R-12) system. However, if an
improper connection is attempted, discharging and contamination
may occur.
REFRIGERANT WEIGHT SCALE
Verify that no refrigerant other than HFC-134a (R-134a) and speci-
fied lubricants have been used with the scale. If the scale controls
refrigerant flow electronically, the hose fitting must be 1/2″-16
ACME.
CALIBRATING ACR4 WEIGHT SCALE
Calibrate the scale every three months.
To calibrate the weight scale on the ACR4:
1. Press Shift/Reset and Enter at the same time.
2. Press 8787 . “A1 ” will be displayed.
3. Remove all weight from the scale.
4. Press 0 , then press Enter . “0.00 ” will be displayed and change to “A2 ”.
5. Place a known weight (dumbbell or similar weight), between 4.5 and 8.6 kg (10 and 19 lb) on the center of
the weight scale.
6. Enter the known weight using four digits. (Example 10 lb = 10.00, 10.5 lb = 10.50)
7. Press Enter — the display returns to the vacuum mode.
8. Press Shift/Reset and Enter at the same time.
9. Press 6 — the known weight on the scale is displayed.
10. Remove the known weight from the scale. “0.00 ” will be displayed.
11 . P r e s s Shift/Reset to return the ACR4 to the program mode.
RHA272D
Shut-off valve rotation A/C service valve
Clockwise Open
Counterclockwise Close
RHA273D
RHA274D
LUBRICANT
ATC-25
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LUBRICANT ADJUSTING PROCEDURE FOR COMPONENTS REPLACEMENT EXCEPT COM-
PRESSOR
After replacing any of the following major components, add the correct amount of lubricant to the system.
Amount of lubricant to be added
*1: If refrigerant leak is small, no addition of lubricant is needed.
LUBRICANT ADJUSTING PROCEDURE FOR COMPRESSOR REPLACEMENT
1. Before connecting ACR4 to vehicle, check ACR4 gauges. No refrigerant pressure should be displayed. If
NG, recover refrigerant from equipment lines.
2. Discharge refrigerant into the refrigerant recovery/recycling equipment. Measure lubricant discharged into
the recovery/recycling equipment.
3. Drain the lubricant from the old (removed) compressor into a graduated container and recover the amount
of lubricant drained.
4. Drain the lubricant from the new compressor into a separate, clean container.
5. Measure an amount of new lubricant installed equal to amount drained from old compressor. Add this
lubricant to new compressor through the suction port opening.
6. Measure an amount of new lubricant equal to the amount recovered during discharging. Add this lubricant
to new compressor through the suction port opening.
7. If the liquid tank also needs to be replaced, add another 5 m (0.2 Imp fl oz) of lubricant at this time.
Do not add this 5 m (0.2 Imp fl oz) of lubricant only when replaces the compressor.
Part replacedLubricant to be added to system
Remarks
Amount of lubricant
m (Imp fl oz)
Evaporator 75 (2.6) -
Condenser 35 (1.2) -
Liquid tank 10 (0.4) -
In case of refrigerant leak30 (1.1) Large leak
- Small leak *1
AIR CONDITIONER CONTROL
ATC-31
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Control OperationEJS004G9
MODE CONTROL DIAL
Controls the air discharge outlets.
Positions the air outlet doors to the defrost position. Also positions the intake doors to the outside air position.
When shifting mode control dial to DEF under the following conditions, compressor is turned ON. (A/C LED
ON)
FAN: O N
A/C: OFF
TEMPERATURE CONTROL DIAL (POTENTIO TEMPERATURE CONTROL)
Increase or decrease the set temperature.
FAN CONTROL DIAL
Automatically or Manually control the blower speed. Twenty-five speeds are available for manual control.
Shifting fan control dial to AUTO, compressor is turned ON automatically.
REAR WINDOW DEFOGGER SWITCH
When illumination is ON, rear window is defogged.
INTAKE SWITCH
When intake switch is ON, REC indicator turns ON, and air inlet is fixed to REC.
When press intake switch again, FRE indicator turns ON, and air inlet is fixed to FRE.
When intake switch is pressed for approximately 1.5 seconds or longer, REC and FRE indicators blink
twice. Then, automatic control mode is entered. Inlet status is displayed even during automatic control.
When DEF position or FRE indicator is turned ON, or when compressor is turned from ON to OFF, REC
switch is automatically turned OFF (fixed to FRE mode).
REC mode can be re-entered by pressing intake switch again. (Except DEF position)
A/C SWITCH
The compressor is ON or OFF.
(Pressing the A/C switch when the fan control dial is ON will turn off the A/C switch and compressor.)
SJIA0386E