EC-1038
[YD (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
EGR VOL CON/V [step]×
Indicates the EGR volume control value
computed by the ECM according to the
input signals.
The opening becomes larger as the
value increases.
INT/A VOLUME [mg/]
The intake air volume computed from the
mass air flow sensor signal is displayed.
BARO SEN [kPa]××
The barometric pressure (determined by
the signal voltage from the absolute
pressure sensor built into the ECM) is
displayed.
INT/M PRES SE [kPa]
Turbocharger boost (determined by the
signal voltage from the turbocharger
boost sensor) is displayed.
CYL COUNT [1/2/3/4]
The cylinder being injected is displayed.
1 ... Cylinder No.1 is injected.
2 ... Cylinder No.2 is injected.
3 ... Cylinder No.3 is injected.
4 ... Cylinder No.4 is injected.
SET SW
[ON/OFF]×
Indicates [ON/OFF] condition from SET/
COAST switch signal.
RESUME/ACC SW
[ON/OFF]×
Indicates [ON/OFF] condition from
RESUME/ACCELERATE switch signal.
CANCEL SW
[ON/OFF]×
Indicates [ON/OFF] condition from CAN-
CEL switch signal.
MAIN SW
[ON/OFF]×
Indicates [ON/OFF] condition from MAIN
switch signal.
Voltage [V]
Voltage, frequency, duty cycle or pulse
width measured by the probe.Only “#” is displayed if item is
unable to be measured.
Figures with “#”s are temporary
ones.
They are the same figures as an
actual piece of data which was
just previously measured. [Hz] or
[%] Frequency [msec], [Hz] or
[%]
DUTY-HI
DUTY-LOW
PLS WIDTH-HI
PLS WIDTH-LOWMONITOR ITEMECM
INPUT
SIGNALMAIN
SIG-
NALSCONDITION SPECIFICATION
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
POWER BAL-
ANCE
Engine: After warming up, idle the
engine.
A/C switch: OFF
Shift lever: Neutral position
Cut off each injector signal one at
a time using CONSULT-IIEngine runs rough or dies.
Harness and connectors
Compression
Fuel injector
COOLING FAN *
Ignition switch: ON
Operate the cooling fan at LOW,
HI speed and turn OFF using
CONSULT-II.Cooling fan moves at LOW, HI
speed and stops.Harness and connector
Cooling fan motor
Cooling fan relay
TROUBLE DIAGNOSIS
EC-1039
[YD (WITH EURO-OBD)]
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*:Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.
REAL TIME DIAGNOSIS IN DATA MONITOR MODE
CONSULT-II has two kinds of triggers and they can be selected by touching “SETTING” in “DATA MONITOR”
mode.
1. “AUTO TRIG” (Automatic trigger):
–The malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC/1st trip DTC/2nd trip DTC will be displayed
if the malfunction is detected by ECM.
At the moment a malfunction is detected by ECM, “MONITOR”
in “DATA MONITOR” screen is changed to “Recording Data ...
xx%” as shown in the figure, and the data after the malfunction
detection is recorded. Then when the percentage reached
100%, “REAL-TIME DIAG” screen is displayed. If “STOP” is
touched on the screen during “ Recording Data ... xx%”, “REAL-
TIME DIAG” screen is also displayed.
The recording time after the malfunction detection and the recording speed can be changed by “TRIG-
GER POINT” and “Recording Speed”. Refer to CONSULT-II OPERATION MANUAL.
2. “MANU TRIG” (Manual trigger):
–DTC/1st trip DTC/2nd trip DTC will not be displayed automati-
cally on CONSULT-II screen even though a malfunction is
detected by ECM.
DATA MONITOR can be performed continuously even though a
malfunction is detected.
Use these triggers as follows:
1. “AUTO TRIG”
–While trying to detect the DTC/1st trip DTC/2nd trip DTC by per-
forming the “DTC Confirmation Procedure”, be sure to select to
“DATA MONITOR (AUTO TRIG)” mode. You can confirm the
malfunction at the moment it is detected.
–While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO
TRIG)” mode, especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, components
and harness in the DTC Confirmation Procedure, the moment a malfunction is found the DTC/1st trip
DTC/2nd trip DTC will be displayed. Refer to GI-23, "
How to Perform Efficient Diagnosis for an Electrical
Incident" , “INCIDENT SIMULATION TESTS”.
ENG COOLANT
TEMP
Engine: Return to the original
trouble condition
Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Engine coolant temperature sen-
sor
Fuel injector
GLOW RLY
Ignition switch: ON (Engine
stopped)
Turn the glow relay ON and OFF
using CONSULT-II and listen to
operating sound.Glow relay makes the operating
sound.Harness and connector
Glow relay
EGR VOL CONT/
V
Ignition switch: ON
Change EGR volume control
valve opening step using CON-
SULT-II.EGR volume control valve makes
an operating sound.Harness and connector
EGR volume control valve
PRES REGULA-
TOR
Ignition switch: ON
Change fuel rail pressure using
CONSULT-IIFuel leaks.Fuel line
Fuel pressure relief valve
PUMP LEANT
CLEAR
This mode is used for performing Fuel Pump Learning Value Clearing. Refer to EC-994, "Fuel Pump Learning
Value Clearing" . TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
PBIB0480E
SEF707X
EC-1056
[YD (WITH EURO-OBD)]
DTC U1000 CAN COMMUNICATION LINE
DTC U1000 CAN COMMUNICATION LINEPFP:23710
DescriptionEBS0117P
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis LogicEBS0117Q
This self-diagnosis has the one trip detection logic.
The MI will not light up for this self-diagnosis.
DTC Confirmation ProcedureEBS0117R
1. Turn ignition switch ON and wait at least 3 seconds.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. If DTC is detected, go to EC-1058, "
Diagnostic Procedure" .
DTC No.Trouble diagnosis
nameDTC detecting condition Possible cause
U1000
1000CAN communication
line
ECM can not communicate to other control
unit.
ECM can not communicate for more than the
specified time.
Harness or connectors
(CAN communication line is open or
shorted)
DTC P0016 CKP - CMP CORRELATION
EC-1059
[YD (WITH EURO-OBD)]
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DTC P0016 CKP - CMP CORRELATIONPFP:10328
On Board Diagnosis LogicEBS0117U
NOTE:
If DTC P0016 is displayed with DTC P0652 or P0653, first perform trouble diagnosis for DTC P0652
or P0653. Refer to EC-1240, "
DTC P0652, P0653 SENSOR POWER SUPPLY" .
DTC Confirmation ProcedureEBS0117V
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-1059, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic ProcedureEBS0117W
1. CHECK CAMSHAFT POSITION SENSOR
Refer to EC-1174, "
Component Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Replace camshaft position sensor.
2. CHECK SPROCKET
Visually check for chipping signal plate gear tooth.
OK or NG
OK >> GO TO 3.
NG >> Remove debris and clean the signal plate or replace sprocket.
3. CHECK CRANKSHAFT POSITION SENSOR
Refer to EC-1162, "
Component Inspection" .
OK or NG
OK >> GO TO 4.
NG >> Replace crankshaft position sensor.
DTC No.Trouble diagnosis
nameDTC detecting condition Possible cause
P0016
0016Crankshaft position -
camshaft position cor-
relationThe correlation between crankshaft position sen-
sor signal and camshaft position sensor signal is
out of the normal range.
Camshaft position sensor
Crankshaft position sensor
Timing chain
Signal plate
SEF817Y
DTC P0045 TC BOOST CONTROL SOLENOID VALVE
EC-1061
[YD (WITH EURO-OBD)]
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DTC P0045 TC BOOST CONTROL SOLENOID VALVEPFP:14956
DescriptionEBS011O7
The turbocharger boost control solenoid valve controls vacuum sig-
nal to the turbocharger boost control actuator. By changing the vari-
able nozzle vane opening through the rods, the intake air volume is
adjusted.
The turbocharger boost control solenoid valve is moved by ON/OFF
pulse from the ECM. The longer the ON pulse, the charge air pres-
sure rises.
On Board Diagnosis LogicEBS011TP
DTC Confirmation ProcedureEBS011TQ
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-1063, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
MBIB0626E
PBIB1897E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0045
0045Turbocharger boost control sole-
noid valve circuit / openAn improper voltage is sent to ECM
through turbocharger boost control
solenoid valve.
Harness or connectors
(The solenoid valve circuit is
open or shorted.)
Turbocharger boost control
solenoid valve
SEF817Y
EC-1066
[YD (WITH EURO-OBD)]
DTC P0088 FUEL SYSTEM
DTC P0088 FUEL SYSTEMPFP:17520
On Board Diagnosis LogicEBS0117X
NOTE:
If DTC P0088 is displayed with DTC P0652 or P0653, first perform trouble diagnosis for DTC P0652
or P0653. Refer to EC-1240, "
DTC P0652, P0653 SENSOR POWER SUPPLY" .
DTC Confirmation ProcedureEBS0117Y
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Keep engine speed more than 2,000 rpm for at least 20 sec-
onds.
4. If 1st trip DTC is detected, go to EC-1066, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic ProcedureEBS0117Z
1. CHECK FUEL RAIL PRESSURE SENSOR
Refer to E C - 111 5 , "
Component Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Replace fuel rail.
2. CHECK FUEL INJECTOR
Refer to EC-1123, "
Component Inspection" .
OK or NG
OK >> GO TO 3.
NG >> Replace fuel injector.
3. CHECK FUEL PUMP
Refer to EC-1235, "
Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0088
0088Fuel rail pressure too highFuel pressure is too much higher than the speci-
fied value.
Fuel pump
Fuel injector
Fuel rail pressure sensor
SEF817Y
EC-1068
[YD (WITH EURO-OBD)]
DTC P0089 FUEL PUMP
DTC P0089 FUEL PUMPPFP:16700
On Board Diagnosis LogicEBS01181
NOTE:
If DTC P0089 is displayed with DTC P0652 or P0653, first perform trouble diagnosis for DTC P0652
or P0653. Refer to EC-1240, "
DTC P0652, P0653 SENSOR POWER SUPPLY" .
DTC Confirmation ProcedureEBS01182
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Let engine idle for at least 30 seconds.
4. If 1st trip DTC is detected, go to EC-1068, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic ProcedureEBS01183
1. CHECK FUEL TRANSPORT PUMP OPERATION
Perform Diagnostic Procedure for fuel transport pump. Refer to EC-1334
.
OK or NG
OK >> GO TO 2.
NG >> Follow the instruction of Diagnostic Procedure for fuel transport pump.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0089
0089Fuel pump performanceFuel pressure is too much higher than the target
value.
Fuel pump
Air mixed with fuel
Lack of fuel
Fuel rail pressure sensor
Fuel transport pump operation
SEF817Y
DTC P0089 FUEL PUMP
EC-1069
[YD (WITH EURO-OBD)]
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2. PERFORM FUEL PUMP LEARNING VALUE CLEARING
NOTE:
If the DTC is detected because of air mixed with fuel (i.e.: caused by lack of fuel), it may become normal by
performing following procedure.
With CONSULT-II
1. Turn ignition switch ON.
2. Perform Fuel Pump Learning value clearing. Refer to EC-994, "
Fuel Pump Learning Value Clearing" .
3. Start engine and let it idle for at least 60 seconds.
4. Select “SELF-DIAG RESULT” mode with CONSULT-II.
5. Touch “ERASE”.
6. Perform EC-1068, "
DTC Confirmation Procedure" , again.
7. Is 1st trip DTC detected again?
With GST
1. Turn ignition switch ON.
2. Perform Fuel Pump Learning value clearing. Refer to EC-994, "
Fuel Pump Learning Value Clearing" .
3. Start engine and let it idle for at least 60 seconds.
4. Select Service $04 with GST.
5. Touch “ERASE”.
6. Perform EC-1068, "
DTC Confirmation Procedure" , again.
7. Is 1st trip DTC detected again?
Ye s o r N o
Ye s > > G O T O 3 .
No >>INSPECTION END
3. CHECK FUEL RAIL PRESSURE SENSOR
Refer to E C - 111 5 , "
Component Inspection" .
OK or NG
OK >> GO TO 4.
NG >> Replace fuel rail.
4. CHECK FUEL PUMP
Perform EC-1231, "
DTC Confirmation Procedure" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. REPLACE FUEL PUMP
1. Replace Fuel pump.
2. Perform Fuel Pump Learning Value Clearing. Refer to EC-994, "
Fuel Pump Learning Value Clearing" .
>>INSPECTION END
6. CHECK INTERMITTENT INCIDENT
Refer to EC-1045, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END