
MT-104
SERVICE DATA AND SPECIFICATIONS (SDS)
Gear End PlayECS008CF
Unit: mm (in)
Baulk Ring ClearanceECS00CV4
Unit: mm (in) Number of
teethReverse
idler gearFront 37
Rear 46 38 46
Final gear Final gear/
Pinion76/16 62/14
Side gear/
Pinion
mate gear14/10
Oil level mm (in)55.0 - 61.0
(2.17 - 2.40)168.0 - 174.0 (6.61 - 6.85)55.0 - 61.0
(2.17 - 2.40)168.0 - 174.0
(6.61 - 6.85)
Oil capacity (Reference)
(Imp pt)Approx. 2.2 (3-7/8)
Remarks Reverse synchronizer Installed
Double-cone synchro-
nizer3rd
Triple-cone synchronizer 1st and 2nd Engine type QR20DE QR25DE YD22DDTi
Transaxle model RS5F51A RS6F51A
Axle type 2WD 4WD 2WD 4WD
Model code number EQ500 EQ000 EQ008 EQ078 EQ068
Gear End play
1st main gear0.20 - 0.30 (0.0079 - 0.0118)
2nd main gear 0.06 - 0.16 (0.0024 - 0.0063)
3rd input gear0.18 - 0.31 (0.0071 - 0.0122)
4th input gear0.20 - 0.30 (0.0079 - 0.0118)
5th input gear0.06 - 0.16 (0.0024 - 0.0063)
6th input gear (For RS6F51A models) 0.06 - 0.16 (0.0024 - 0.0063)
Measurement point Standard value Limit value
3rd
(Double-cone synchronizer)Clearance between synchronizer cone and
inner baulk ring end face “A” 0.6 - 0.8 (0.024 - 0.031) 0.2 (0.008)
Clearance between outer baulk ring pawl
and synchronizer cone “B”0.6 - 1.1 (0.024 -0.043) 0.2 (0.008)
1st and 2nd
(Triple-cone synchronizer)Clearance between synchronizer cone and
clutch gear end face “A”0.6 - 1.2 (0.024 - 0.047) 0.3 (0.012)
Clearance between outer baulk ring pawl
and synchronizer cone “B”0.6 - 1.1 (0.024 - 0.043) 0.2 (0.008)
Clearance between inner baulk ring and
clutch gear end face “C”0.7 - 1.1 (0.028 - 0.043) 0.3 (0.012)
PCIB0249E
PCIB0835J

TF-10
TRANSFER OIL
TRANSFER OILPFP:KLD30
ReplacementEDS001W2
DRAINING
CAUTION:
When draining oil, protect exhaust tube with cover.
1. Run the vehicle to warm up the transfer body sufficiently.
2. Stop engine, and remove drain plug to drain the transfer oil.
3. Apply recommended sealant to drain plug. Install drain plug on
transfer and tighten to the specified torque. Refer to TF-59,
"COMPONENTS" .
FILLING
1. Remove filler plug and add gear oil until oil level reaches the
specified limit near filler plug mounting hole.
CAUTION:
Carefully fill the oil. (Fill up for approx. 3 minutes)
2. Leave the vehicle for 3 minutes, and check the oil level again.
3. Apply recommended sealant to filler plug. Install filler plug on
transfer and tighten to the specified torque. Refer to TF-59, "
COMPONENTS" .
InspectionEDS001W3
OIL LEAKAGE AND OIL LEVEL
1. Check oil level from filler plug mounting hole as shown in the fig-
ure.
CAUTION:
Do not start engine while checking oil level.
2. Before installing filler plug, apply recommended sealant. Install
filler plug on transfer and tighten to the specified torque. Refer to
TF-59, "
COMPONENTS" .
SDIA0512E
Oil grade and Viscosity
: Refer to MA-17, "
Fluids and Lubricants" .
Oil capacity
: Approx. 0.31 (1/2 lmp pt)
SDIA0513E
SDIA0513E

TF-76
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsEDS000I6
Inspection and AdjustmentEDS0004Y
PRELOAD TORQUE BEFORE DISASSEMBLY
PRELOAD TORQUE AFTER DISASSEMBLY AND REASSEMBLY
BACKLASH
Unit: mm (in)
COMPANION FLANGE RUNOUT
Unit: mm (in)
SELECTIVE PARTS
Gear ring Bearing Adjusting Shim (Transfer Case Side)
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.Applied model QR20DE QR25DE YD22DDTi
Transfer model TY20A
Oil capacity (Approx.) (lmp pt)0.31 (1/2)
Gear ratio0.404
Number of teeth Drive pinion 17
Drive gear 42
Item Specification [N·m (kg-m, in-lb)]
Pinion bearing (P
1 )0.10 - 0.39 (0.01 - 0.04, 1 - 3)
Gear ring bearing to pinion
bearing (Total preload)With all oil seals P
1 + 0.16 - 0.22 (0.016 - 0.023, 1.4 - 1.9)
Without transfer case oil seal and adapter case oil seal P
1 + 0.06 - 0.12 (0.006 - 0.013, 0.6 - 1.1)
Item Specification [N·m (kg-m, in-lb)]
Pinion bearing (P’
1 )0.40 - 0.78 (0.04 - 0.08, 4 - 6)
Gear ring bearing to pinion
bearing (Total preload)With all oil seals P’
1 + 0.45 - 0.47 (0.045 - 0.048, 3.9 - 4.1)
Without transfer case oil seal and adapter case oil seal P’
1 + 0.35 - 0.37 (0.035 - 0.038, 3.1 - 3.2)
Item Specification
Drive gear to drive pinion gear 0.13 - 0.19 (0.0051 - 0.0075)
Item Runout limit
Companion flange face 0.1 (0.004)
Inner side of the companion flange 0.1 (0.004)
Thickness Part number* Thickness Part number* Thickness Part number*
0.80 (0.0315)
0.83 (0.0327)
0.86 (0.0339)
0.89 (0.0350)
0.92 (0.0362)
0.95 (0.0374)
0.98 (0.0386)
1.01 (0.0398)
1.04 (0.0409)
1.07 (0.0421)
1.10 (0.0433)
1.13 (0.0445)
1.16 (0.0457)
1.19 (0.0469)33147 AD300
33147 AD301
33147 AD302
33147 AD303
33147 AD304
33147 AD305
33147 AD306
33147 AD307
33147 AD308
33147 AD309
33147 AD310
33147 AD311
33147 AD312
33147 AD3131.22 (0.0480)
1.25 (0.0492)
1.28 (0.0504)
1.31 (0.0516)
1.34 (0.0528)
1.37 (0.0539)
1.40 (0.0551)
1.43 (0.0563)
1.46 (0.0575)
1.49 (0.0587)
1.52 (0.0598)
1.55 (0.0610)
1.58 (0.0622)
1.61 (0.0634)33147 AD314
33147 AD315
33147 AD316
33147 AD317
33147 AD318
33147 AD319
33147 AD320
33147 AD321
33147 AD322
33147 AD323
33147 AD324
33147 AD360
33147 AD361
33147 AD3621.64 (0.0646)
1.67 (0.0657)
1.70 (0.0669)
1.73 (0.0681)
1.76 (0.0693)
1.79 (0.0705)
1.82 (0.0717)
1.85 (0.0728)
1.88 (0.0740)
1.91 (0.0752)
1.94 (0.0764)
1.97 (0.0776)
2.00 (0.0787)
2.03 (0.0799)33147 AD363
33147 AD364
33147 AD365
33147 AD366
33147 AD367
33147 AD368
33147 AD369
33147 AD370
33147 AD371
33147 AD372
33147 AD373
33147 AD374
33147 AD375
33147 AD376

RFD-8
DIFFERENTIAL GEAR OIL
DIFFERENTIAL GEAR OILPFP:KLD30
Changing Differential Gear OilEDS0027G
DRAINING
1. Stop engine.
2. Remove drain plug and drain oil.
3. Set a gasket on drain plug and install it to final drive assembly
and tighten to the specified torque. Refer to RFD-16, "
Compo-
nents" .
CAUTION:
Do not reuse gasket.
FILLING
1. Remove filler plug. Fill with new oil until oil level reaches the
specified level near filler plug mounting hole.
2. After refilling oil, check oil level. Set a gasket to filler plug, then
install it to final drive assembly. Refer to RFD-16, "
Components"
.
CAUTION:
Do not reuse gasket.
Checking Differential Gear OilEDS0027H
OIL LEAKAGE AND OIL LEVEL
Make sure that oil is not leaking from final drive assembly or around it.
Check oil level from filler plug mounting hole as shown in the fig-
ure.
CAUTION:
Do not start engine while checking oil level.
Set a gasket on filler plug and install it on final drive assembly.
Refer to RFD-16, "
Components" .
CAUTION:
Do not reuse gasket.
PDIA0454E
Oil grade and Viscosity:
Refer to MA-17, "
Fluids and Lubricants" .
Oil capacity:
Approx. 0.55 (1 Imp pt)
PDIA0453E
PDIA0453E

RFD-32
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationEDS001ZE
Drive Gear VibrationEDS001ZF
To ta l P r e l o a dEDS001ZJ
Side Gear Clearance AdjustmentEDS001ZG
Drive Pinion Gear Preload AdjustmentEDS001ZH
Side Bearing Preload AdjustmentEDS001ZI
THRUST WASHER FOR ADJUSTMENT OF SIDE GEAR BACK CLEARANCEEDS002V9
*: Always check with the Parts Department for the latest parts information.
DRIVE PINION GEAR PRELOAD ADJUSTING SHIMEDS002VA
*: Always check with the Parts Department for the latest parts information.Applied model QR20DE, QR25DE, YD22DDTi
Final drive modelR145
Drive gear pitch diameter 145
Gear ratio2.466
Number of teeth (Drive gear/Drive pinion) 37/15
Oil capacity (approx.)
0.55 (1 lmp pt.)
Number of pinion gears2
Drive pinion adjustment spacer type Collapsible
Vibration limit at drive gear back 0.05 mm (0.0020 in) or less
Total preload with oil seal installed 1.33 - 2.15 N·m (0.14 - 0.21 kg-m,12 - 19 in-lb)
Drive gear backlash 0.10 - 0.15 mm (0.0039 - 0.0059 in)
Side gear back clearance 0.2 mm (0.008 in) or less. Every gear shall rotate smoothly with no abnormal feeling of drag.
Adjustment of drive pinion gear Collapsible spacer
Drive pinion gear preload 0.69 - 1.17 N·m (0.07 - 0.11 kg-m,7 - 10 in-lb)
Adjustment of side bearing Adjusting shim
Side bearing preload 0.64 - 0.98 N·m (0.07 - 0.09 kg-m,6 - 8 in-lb)
Thickness Part number* Thickness Part number*
0.74 mm (0.0291 in)
0.77 mm (0.0303 in)
0.80 mm (0.0315 in)38424 4N200
38424 4N201
38424 4N2020.83 mm (0.0327 in)
0.86 mm (0.0339 in)38424 4N203
38424 4N204
Thickness Part number* Thickness Part number*
1.70 mm (0.0669 in)
1.73 mm (0.0681 in)
1.76 mm (0.0693 in)
1.79 mm (0.0705 in)
1.82 mm (0.0717 in)
1.85 mm (0.0728 in)
1.88 mm (0.0740 in)
1.91 mm (0.0752 in)
1.94 mm (0.0764 in)
1.97 mm (0.0776 in)38154 4N200
38154 4N201
38154 4N202
38154 4N203
38154 4N204
38154 4N205
38154 4N206
38154 4N207
38154 4N208
38154 4N2092.00 mm (0.0787 in)
2.03 mm (0.0799 in)
2.06 mm (0.0811 in)
2.09 mm (0.0823 in)
2.12 mm (0.0835 in)
2.15 mm (0.0846 in)
2.18 mm (0.0858 in)
2.21 mm (0.0870 in)
2.24 mm (0.0882 in)38154 4N210
38154 4N211
38154 4N212
38154 4N213
38154 4N214
38154 4N215
38154 4N216
38154 4N217
38154 4N218

PREPARATION
ATC-17
C
D
E
F
G
H
I
K
L
MA
B
AT C
(J-41459)
HFC-134a (R-134a) dye injector
Use with J-41447, 1/4 ounce
bottleFor injecting 1/4 ounce of fluorescent
leak detection dye into A/C system
(J-43872)
Refrigerant dye cleanerFor cleaning dye spills
Manifold gauge set (with hoses
and couplers)Identification:
The gauge face indicates HFC-134a
(R-134a).
Fitting size: Thread size
1/2″ -16 ACME
Service hoses
High-pressure side hose
Low- pressure side hose
Utility hoseHose color:
Low hose: Blue with black stripe
High hose: Red with black stripe
Utility hose: Yellow with black stripe
or green with black stripe
Hose fitting to gauge:
1/2″-16 ACME
Service couplers
High-pressure side coupler
Low -pressure side couplerHose fitting to service hose:
M14 × 1.5 fitting is optional or
permanently attached.
Refrigerant weight scaleFor measuring of refrigerant
Fitting size: Thread size
1/2″ -16 ACME
Vacuum pump
(Including the isolator valve)Capacity:
Air displacement: 4 CFM
Micron rating: 20 microns
Oil capacity: 482 g (17 oz.)
Fitting size: Thread size
1/2″ -16 ACME Tool number
Tool nameDescription
SHA440F
SHA441F
RJIA0196E
S-NT201
S-NT202
S-NT200
S-NT203

ATC-164
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
CompressorEJS00281
LubricantEJS00282
RefrigerantEJS00283
Engine Idling SpeedEJS00284
Refer to EC-45, "Idle Speed and Ignition Timing Check" for QR engine (WITH EURO-OBD), EC-558, "Idle
Speed and Ignition Timing Check" for QR engine (WITHOUT EURO-OBD), EC-1012, "Basic Inspection" for
YD engine (WITH EURO-OBD) or EC-1382, "
Basic Inspection" for YD engine (WITHOUT EURO-OBD).
Belt TensionEJS00285
Refer to EM-13, "DRIVE BELTS" for QR engine or EM-140, "DRIVE BELTS" for YD engine.
ModelWith QR engine With YD engine
Calsonic Kansei make CWV-615MZEXEL VALEO CLIMATE CONTROL make
DKV-11G
Type V-6 variable displacement Vane rotary
Displacement
cm
3 (cu in)/revMax. 146 (8.91)
110 (6.71)
Min. 13.5 (0.824)
Cylinder bore × stroke
mm (in)35.2 (1.386) × [2.3 - 25.0 (0.091 - 0.984)] -
Direction of rotation Clockwise (viewed from drive end)
Drive beltPoly V
ModelWith QR engine With YD engine
Calsonic Kansei make CWV-615MZEXEL VALEO CLIMATE CONTROL
make DKV-11G
Name Nissan A/C System Oil Type S (DH-PS) Nissan A/C System Oil Type R (DH-PR)
Part number KLH00-PAGS0 KLH00-PAGR0
Capacity
m (lmp fl oz)Total in system 180 (6.3)
Compressor (Service part)
charging amount180 (6.3)
Ty p eHFC-134a (R-134a)
Capacity
kg (lb)0.55 (1.21)

SERVICE DATA AND SPECIFICATIONS (SDS)
PS-45
C
D
E
F
H
I
J
K
L
MA
B
PS
Steering GearEGS0004T
Oil PumpEGS0004U
Steering FluidEGS0004V
Steering gear model PR24AD
Rack neutral position, dimension “L” (rack stroke) 66.5 mm (2.618 in)
SGIA0629J
Oil pump relief hydraulic pressure
Except YD22DDTi models
8,000 - 8,800 kPa (81.60 - 89.76 kg/cm
2 , 1,160 - 1,276 psi)
YD22DDTi models
8,500 - 9,300 kPa (98 - 104 kg/cm
2 , 1,390 - 1,480 psi)
Fluid capacity
Approx. 1.0 (1-1/8 US qt, 7/8 lmp qt)