TROUBLE DIAGNOSIS
BRC-25
[ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
Control Unit Input/Output Signal StandardEFS004GA
REFERENCE VALUE FROM CONSULT-II
CAUTION:
The display shows the control unit calculation data, so a normal value might be displayed even in the
event the output circuit (harness) is open or short - circulated.
Note 1: Confirm tyre pressure is normal.
Note 2: ABS warning lamp ON/OFF timing
ON: For approximately 1 second after the ignition switch is turned on or when an malfunction is detected.
OFF: Approximately 1 second after the ignition switch is turned on (when system is normal).Monitor item Display ContentData monitor
Reference: Inspection
checklist
ConditionReference values
for normal opera-
tion
FR LH SENSOR
FR RH SENSOR
RR LH SENSOR
RR RH SENSORWheel speed calcu-
lated using signals
from all four wheel
sensorsVehicle stopped 0 km/h (0 MPH)
BRC-36, "
Inspection 1:
Wheel Sensor System"While driving (Note 1)Nearly matches
the speedometer
display (± 10% or
less)
DOCILE G-SEN. 1
DOCILE G-SEN. 2
(4WD model)Fore-and-aft G
detected by G sensorWhen vehicle is stopped on
level groundOFF
BRC-41, "
Inspection 6: G
Sensor System"When G sensor is tilted toward
the front with G sensor mount-
ing bolt removedON
ABS IN SOL
ABS OUT SOLOperation status of all
solenoidsWhen the actuator solenoid
operates or during a fail-safeON
BRC-39, "
Inspection 4:
ABS Actuator Relay or
ABS Motor Relay Power
System"
When the actuator relay oper-
ates and the actuator solenoid
does not operateOFF
STOP LAMP SW Brake pedal operationBrake pedal depressed ON
Stop lamp switch circuit
Brake pedal not depressed OFF
MOTOR RELAYMotor and motor relay
operation statusWhen the motor relay and
motor are operatingON
BRC-39, "
Inspection 4:
ABS Actuator Relay or
ABS Motor Relay Power
System"
When the motor relay and
motor are not operatingOFF
ACTUATOR RELAYActuator relay opera-
tion statusWhen the actuator relay is
operatingOFF
When the actuator relay is not
operatingON
ABS WARN LAMPABS warning lamp on
condition (Note 2)ABS warning lamp ON ONBRC-35, "
BASIC
INSPECTION 3 ABS
WARNING LAMP"ABS warning lamp OFF OFF
BATTERY VOLTBattery voltage sup-
plied to ABS actuator
and electric unit (con-
trol unit) Ignition switch ON 10 - 16VBRC-38, "
Inspection 3:
ABS Actuator and Elec-
tric Unit (Control Unit)
Power Supply and
Ground Circuit"
EBD FAIL SIG
ABS FAIL SIGFail signal statusEBD Fail
ABS FailON
EBD system
ABS system EBD normal
ABS normalOFF
EBD SIGNAL
ABS SIGNALEBD operation
ABS operationEBD active
ABS activeON
EBD not active
ABS not activeOFF
BRC-30
[ABS]
TROUBLE DIAGNOSIS
Note 1: After completing repairs of shorted sensor circuit, when ignition switch is turned ON, ABS warning
lamp turns on. Check that ABS warning lamp turns off while driving vehicle at 30 km/h (19 MPH) or more for
approximately 1 minute according to self-diagnosis procedure. In addition, if wheel sensor 2 is displayed for
wheels, check wheel sensor circuit and also check control unit power voltage.
Note 2: When malfunctions are detected in several systems, including CAN communication system [U1000],
troubleshoot CAN communication system.
DATA MONITOR
Operation Procedure
1. Touch “ABS”, “DATA MONITOR” in order on the CONSULT-II screen.
2. Return to the Monitor Item Selection screen, and touch “ECU INPUT SIGNALS”, “MAIN SIGNALS” or
“SELECTION FROM MENU”. Refer to the following information.
3. When “START” is touched, the data monitor screen is displayed.
Display Item List
CAN COMM CIRCUIT When there is an malfunction in the CAN communication system.
BRC-43, "Inspection 7:
CAN Communication
System" (Note 2)
PUMP MOTOR During actuator motor operation with ON, when actuator motor
turns OFF or when control line for actuator motor relay is open.BRC-39, "
Inspection 4:
ABS Actuator Relay or
ABS Motor Relay Power
System"
G - SENSOR
(4WD model)Decel G-sensor is malfunctioning, or signal line of Decel G-sen-
sor is open or shorted. BRC-41, "Inspection 6:
G Sensor System"
Suspect Systems Malfunction detecting condition Inspection system
Item (Unit)SELECT MONITOR ITEM
Remarks
ECU INPUT
SIGNALSMAIN SIGNALSSELECTION
FROM MENU
FR LH SENSOR
[km/h]×××Wheel speed calculated by front
LH wheel sensor signal is dis-
played.
FR RH SENSOR
[(km/h]×××Wheel speed calculated by front
RH wheel sensor signal is dis-
played.
RR LH SENSOR
[km/h]×××Wheel speed calculated by Rear
LH wheel sensor signal is dis-
played.
RR RH SENSOR
[km/h]×××Wheel speed calculated by Rear
RH wheel sensor signal is dis-
played.
DECEL G-SEN 1
(ON/OFF) (4WD model)×××Decel G-sensor 1 (ON/OFF) status
is displayed.
DECEL G-SEN 2
(ON/OFF) (4WD model)×××Decel G-sensor 2 (ON/OFF) status
is displayed.
FR LH IN SOL
(ON/OFF)–××Front left inlet ABS solenoid valve
(ON/OFF) status is displayed.
FR LH OUT SOL
(ON/OFF)–××Front left outlet ABS solenoid
valve (ON/OFF) status is dis-
played.
RR RH IN SOL
(ON/OFF)–××Rear right inlet ABS solenoid valve
(ON/OFF) status is displayed.
RR RH OUT SOL
(ON/OFF)–××Rear right outlet ABS solenoid
valve (ON/OFF) status is dis-
played.
TROUBLE DIAGNOSIS
BRC-43
[ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
OK or NG
OK >> ABS actuator and electric unit (control unit) malfunction. Replace ABS actuator and electric unit
(control unit).
NG >> G sensor malfunction. Replace G sensor.
Inspection 7: CAN Communication SystemEFS004HI
INSPECTION PROCEDURE
1. CHECK CONNECTOR
1. Turn ignition switch OFF, disconnect the ABS actuator and electric unit (control unit) connector, and check
the terminal for deformation, disconnection, looseness, and so on. If there is a malfunction, repair or
replace the terminal.
2. Reconnect connector to perform self-diagnosis.
Is
“CAN COMM CIRCUIT” displayed in the self-diagnosis display items?
YES >> Print out the self-diagnostic results, and refer to BRC-8, "CAN COMMUNICATION" .
NO >> Connector terminal connector is loose, damaged, open, or shorted.
Symptom 1: ABS Works FrequentlyEFS004HJ
1. CHECK START
Check longitudinal brake force distribution using a brake tester.
OK or NG
OK >> GO TO 2.
NG >> Check brake system.
2. CHECK FRONT AND REAR AXLE
Check to make sure that there is no excessive play in the front and rear axles. Refer to Front: FAX-7, "
On-
Vehicle Inspection" , Rear: RAX-6, "WHEEL BEARING INSPECTION" (2WD), RAX-10, "REAR WHEEL
BEARING" (4WD).
OK or NG
OK >> GO TO 3.
NG >> Repair.
3. CHECK WHEEL SENSOR AND SENSOR ROTOR
Check wheel sensor and sensor rotor for the following.
Sensor installation for damage
Sensor rotor installation for damage
Sensor connector engagement
Sensor harness
OK or NG
OK >> GO TO 4.
NG >>
Replace wheel sensor or sensor rotor.
Repair harness.
4. CHECK ABS WARNING LAMP DISPLAY
Make sure that the warning lamp turns off approximately 1 second after the key switch is turned on or when
driving.
OK or NG
OK >> Normal
NG >> Perform self-diagnosis. Refer to BRC-28, "
SELF-DIAGNOSIS" .
BRC-48
[ABS]
SENSOR ROTOR
SENSOR ROTORPFP:47970
Removal and InstallationEFS004GZ
REMOVAL
Front
1. Remove drive shaft. Refer to FAX-11, "Removal and Installation" in “FAX Front axle/Drive shaft”.
2. Remove sensor rotor from drive shaft. Refer to “FAX Front axle/Drive shaft ” FAX-13, "
Disassembly and
Assembly" .
Rear (2WD Model)
1. Remove wheel hub. Refer to RAX-6, "Removal and Installation" .
2. Remove sensor rotor from wheel hub. Refer to RAX-7, "
Disassembly and Assembly" .
Rear (4WD Model)
1. Remove drive shaft. Refer to RAX-14, "Removal and Installation" in “RAX Rear axle/Drive shaft”.
2. Remove sensor rotor from drive shaft. Refer to “RAX Rear axle/Drive shaft” RAX-15, "
Disassembly and
Assembly" .
INSTALLATION
Front
1. Install sensor rotor to drive shaft. Refer to “FAX Front axle/Drive shaft” FA X - 1 3 , "Disassembly and Assem-
bly"
2. Connect drive shaft. Refer toFAX-11, "Removal and Installation" in “FAX Front axle/Drive shaft”.
Rear (2WD Model)
1. Install sensor rotor to wheel hub. Refer to RAX-7, "Disassembly and Assembly" .
2. Install wheel hub. Refer to RAX-6, "
Removal and Installation" .
Rear (4WD Model)
1. Install sensor rotor to drive shaft. Refer to “RAX Rear axle/Drive shaft” RAX-15, "Disassembly and
Assembly"
2. Connect drive shaft. Refer to RAX-14, "Removal and Installation" in “RAX Rear axle/Drive shaft”.
BRC-56
[ESP/TCS/ABS]
CAN COMMUNICATION
CAN COMMUNICATIONPFP:23710
System DescriptionEFS0067I
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitEFS0067J
TYPE 4/TYPE 5
System diagram
Input/output signal chart
T: Transmit R: Receive Body typeWagon
Axle4WD 2WD
Engine YD22DDTi QR25DE YD22DDTi
Transmission M/T A/T M/T
Brake controlESP
CAN system type 4 5 6 9
ECM×× × ×
TCM×
ESP/TCS/ABS control unit×× × ×
ABS actuator and electric unit (control unit)
Steering angle sensor×× × ×
4WD control unit×× ×
Combination meter×× × ×
PKIA9634E
Signals ECMESP/TCS/ABS
control unitSteering angle
sensor4WD control
unitCombination
meter
4WD mode indicator lamp signalTR
4WD warning lamp signalTR
A/C compressor feedback signal*
2TR
CAN COMMUNICATION
BRC-57
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
*1: YD engine models only
*2: QR engine models only
TYPE 6
System diagram
Input/output signal chart
T: Transmit R: Receive A/C switch signal*
1RT
ABS warning lamp signal T R
Accelerator pedal position signal T R R
Brake warning lamp signal T R
Engine coolant temperature signal TR
Engine speed signal T R R R
ESP OFF indicator lamp signal T R
Glow indicator lamp signal*1 TR
MI signal TR
Stop lamp switch signal T R
Vehicle speed signalTRR
RT
SLIP indicator lamp signal T R
Parking brake switch signalRT
Steering angle sensor signal R T
ASCD SET lamp signal TR
ASCD CRUISE lamp signal TR Signals ECMESP/TCS/ABS
control unitSteering angle
sensor4WD control
unitCombination
meter
PKIA9635E
Signals ECM TCMESP/TCS/
ABS control
unitSteering
angle sensor4WD control
unitCombination
meter
4WD mode indicator lamp signalTR
4WD warning lamp signalTR
A/C compressor feedback signal TR
BRC-58
[ESP/TCS/ABS]
CAN COMMUNICATION
TYPE 9
System diagram
A/T position indicator lamp signal T R R
A/T self-diagnosis signal R T
ABS warning lamp signal T R
Accelerator pedal position signal T R R
Brake warning lamp signal T R
Closed throttle position signal T R
Engine and A/T integratedTR
RT
Engine coolant temperature signal TR
Engine speed signal T R R R
ESP OFF indicator lamp signal T R
MI signal TR
O/D OFF indicator signal T R
Output shaft revolution signal R T
Overdrive control switch signal R T
P·N range signal R T
SLIP indicator lamp signal T R
Steering angle sensor signal R T
Stop lamp switch signalRT
TR
Vehicle speed signalTRR
RT
Parking brake switch signalRT
Wide open throttle position signal T R
ASCD SET lamp signal TR
ASCD CRUISE lamp signal TR Signals ECM TCMESP/TCS/
ABS control
unitSteering
angle sensor4WD control
unitCombination
meter
PKIC0343E
BRC-112
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
Actuator operation check
1. Connect 9 and 10 terminals of actuator to 40 and 41 terminals of
relay box.
2. Measure the motor voltage (No.4 terminal to body earth) with
oscilloscope. Then check the motor reverse voltage occasioned
time.
The motor reverse voltage occasioned time is more than 0.1
sec.
CAUTION:
Perform checking of motor relay unit. Then confirm that
relay functions.
Driving actuator motor is with in 4 sec. to prevent heating
up.
Standard condition of the motor reverse voltage occa-
sioned time is: Battery voltage is 12V. Temperature 20°.
when the battery voltage or temperature is lower than the
standard, the motor reverse voltage occasioned time
becomes slightly shorter.
Symptom 1: ABS Works FrequentlyEFS005WM
1. CHECK START
Check longitudinal brake force distribution using a brake tester.
OK or NG
OK >> GO TO 2.
NG >> Check brake system.
2. CHECK FRONT AND REAR AXLE
Check to make sure that there is no excessive play in the front and rear axles. Refer to Front: FAX-7, "
On-
Vehicle Inspection" , Rear: RAX-6, "WHEEL BEARING INSPECTION" (2WD), RAX-10, "REAR WHEEL
BEARING" (4WD).
OK or NG
OK >> GO TO 3.
NG >> Repair.
3. CHECK WHEEL SENSOR AND SENSOR ROTOR
Check wheel sensor and sensor rotor for the following.
Sensor installation for damage
Sensor rotor installation for damage
Sensor connector engagement
Sensor harness
OK or NG
OK >> GO TO 4.
NG >>
Replace wheel sensor or sensor rotor.
Repair harness.
SFIA1824E