TROUBLE DIAGNOSIS — INDEX
AT-7
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P NO. INDEX FOR DTC
NOTE:
Check if the vehicle is a model with Euro-OBD system or not by the “Type approval number” on
the identification plate. Refer to GI-46, "
IDENTIFICATION PLATE" .
If DTC “U1000” is displayed with other DTC, first perform the trouble diagnosis for “DTC U1000
CAN COMMUNICATION LINE”. Refer to AT- 9 7 , "
DTC U1000 CAN COMMUNICATION LINE" .
*1: These numbers are prescribed by SAE J2012.Type approval number Model
Available With Euro-OBD system
Not available (blank) Without Euro-OBD system
DTC
Items
(CONSULT-II screen terms)Reference page
CONSULT-II
GST*1
P0705 PNP SW/CIRCAT- 1 0 0
P0710 ATF TEMP SEN/CIRCAT- 1 0 6
P0720 VHCL SPEED SEN·A/TAT- 11 2
P0725 ENGINE SPEED SIGAT- 11 9
P0731 A/T 1ST GR FNCTNAT- 1 2 5
P0732 A/T 2ND GR FNCTNAT- 1 3 0
P0733 A/T 3RD GR FNCTNAT- 1 3 5
P0734 A/T 4TH GR FNCTNAT- 1 4 0
P0740 T/C CLUTCH SOL/VAT- 1 4 8
P0745 LINE PRESSURE S/VAT- 1 5 4
P0750 SHIFT SOLENOID/V AAT- 1 6 1
P0755 SHIFT SOLENOID/V BAT- 1 6 7
P1705 THROTTLE POSI SENAT- 1 7 3
P1760 OVERRUN CLUTCH S/VAT- 1 7 8
U1000 CAN COMM CIRCUITAT- 9 7
— BATT/FLUID TEMP SENAT- 1 8 4
— CONTROL UNIT (RAM)AT- 1 9 8
— CONTROL UNIT (ROM)AT- 1 9 8
— CONT UNIT (EEP ROM)AT- 2 0 0
— INITIAL START —
— VHCL SPEED SEN·MTRAT- 1 9 2
AT-10
PRECAUTIONS
After performing each TROUBLE DIAGNOSIS, perform
“DTC (Diagnostic Trouble Code) CONFIRMATION PROCE-
DURE”.
The DTC should not be displayed in the “DTC Confirmation
Procedure” if the repair is completed.
Before proceeding with disassembly, thoroughly clean the out-
side of the transaxle. It is important to prevent the internal parts
from becoming contaminated by dirt or other foreign matter.
Disassembly should be done in a clean work area.
Use lint-free cloth or towels for wiping parts clean. Common
shop rags can leave fibers that could interfere with the operation
of the transaxle.
Place disassembled parts in order for easier and proper assembly.
All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
Gaskets, seals and O-rings should be replaced any time the transaxle is disassembled.
It is very important to perform functional tests whenever they are indicated.
The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.
Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.
Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
After overhaul, refill the transaxle with new ATF.
When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque
converter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer
to “Changing A/T Fluid”, AT- 1 6 , "
A/T FLUID" .
Service Notice or PrecautionsECS004Q3
FAIL -SAF E
The TCM has an electronic Fail-Safe (limp home mode). This allows the vehicle to be driven even if a major
electrical input/output device circuit is damaged.
Under Fail-Safe, the vehicle always runs in third gear, even with a shift lever position of “1”, “2” or “D”. The cus-
tomer may complain of sluggish or poor acceleration.
Always follow the “WORK FLOW”, refer to AT- 2 5 5 , "
Work Flow" (EXCEPT FOR Euro-OBD) or AT- 6 1 , "Work
Flow" (Euro-OBD).
The SELF-DIAGNOSIS results will be as follows:
The first SELF-DIAGNOSIS will indicate damage to the vehicle speed sensor or the revolution sensor.
During the next SELF-DIAGNOSIS, performed after checking the sensor, no damages will be indicated.
TORQUE CONVERTER SERVICE
The torque converter should be replaced under any of the following conditions:
External leaks in the hub weld area.
Converter hub is scored or damaged.
Converter pilot is broken, damaged or fits poorly into crankshaft.
Steel particles are found after flushing the cooler and cooler lines.
Pump is damaged or steel particles are found in the converter.
Vehicle has TCC shudder and/or no TCC apply. Replace only after all hydraulic and electrical diagnoses
have been made. (Converter clutch material may be glazed.)
Converter is contaminated with engine coolant containing antifreeze.
Internal failure of stator roller clutch.
Heavy clutch debris due to overheating (blue converter).
SAT652J
AT-14
PREPARATION
ST33220000
Drift Selecting differential side bearing adjusting shim
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.
ST3306S001
Differential side bearing
puller set
1. ST33051001 Puller
2. ST33061000 Adapter
Removing differential side bearing inner race
a: 38 mm (1.50 in) dia.
b: 28.5 mm (1.122 in) dia.
c: 130 mm (5.12 in)
d: 135 mm (5.31 in)
e: 100 mm (3.94 in)
ST3127S000
Preload gauge
1. GG9103000 Torque
wrench
2. HT62900000 Socket
adapter
Checking differential side bearing preload
ST35271000
Drift
Installing idler gear
Installing differential side bearing inner race
a: 72 mm (2.83 in) dia.
b: 63 mm (2.48 in) dia.
KV38107700
Preload adapter
Selecting differential side bearing adjusting shim
Checking differential side bearing preload
KV38105210
Preload adapter
Selecting differential side bearing adjusting shim
Checking differential side bearing preload Tool number
Tool nameDescription
NT085
AMT153
NT124
NT115
NT087
NT075
AT-16
A/T FLUID
A/T FLUIDPFP:KLE40
Checking A/T FluidECS004Q7
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Before driving, A/T fluid level can be checked at A/T fluid tem-
peratures of 30 to 50°C (86 to 122°F) using “COLD” range on A/
T fluid level gauge.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and note reading. If level is at low
side of either range, and A/T fluid to the A/T fluid charging pipe.
CAUTION:
When wiping away the A/T fluid level gauge, always use
lint-free paper, not a cloth one.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far
as it will go.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging
pipe using a stopper attached.
f. Remove A/T fluid level gauge and note reading. If reading is at
low side of range, add A/T fluid to the A/T fluid charging pipe.
CAUTION:
Do not overfill.
4. Drive vehicle for approximately 5 minutes in urban areas.
5. Recheck A/T fluid level at A/T fluid temperatures of 50 to 80°C (122 to 176°F) using “HOT” range on A/T
fluid level gauge.
CAUTION:
When wiping away the A/T fluid level gauge, always use lint-free paper, not a cloth one.
Firmly fix the A/T fluid level gauge to the A/T fluid charging pipe using a stopper attached.
SMA146B
SMA827CA
SMA051D
A/T FLUID
AT-17
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6. Check A/T fluid condition.
If A/T fluid is very dark or smells burned, checking operation
of A/T. Flush cooling system after repair of A/T.
If A/T fluid contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-12,
"RADIATOR" , CO-15, "RADIATOR (ALUMINUM TYPE)" .
7. Install the removed A/T fluid level gauge in the A/T fluid charging
pipe.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging
pipe using a stopper attached.
Changing A/T FluidECS004Q8
1. Warm up A/T fluid.
2. Stop engine.
3. Drain A/T fluid from drain plug and refill with new A/T fluid. Always refill same volume with drained fluid.
Refer to MA-17, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
CAUTION:
Do not reuse drain plug gasket.
4. Run engine at idle speed for five minutes.
5. Check A/T fluid level and condition. Refer to AT- 1 6 , "
Checking
A/T Fluid" . If A/T fluid is still dirty, repeat steps 2 through 5.
SAT638A
Fluid capacity (With torque converter):
Approx. 8.5 (7-1/2 lmp qt)
Drain plug:
: 34 N·m (3.5 kg-m, 25 ft-lb)
SMA027D
OVERALL SYSTEM
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Control ValveECS004QG
FUNCTION OF CONTROL VALVES
Valve name Function
Pressure regulator valve, plug and sleeve
plugRegulates oil discharged from the oil pump to provide optimum line pressure for all driv-
ing conditions.
Pressure modifier valve and sleeve Used as a signal supplementary valve to the pressure regulator valve. Regulates pres-
sure-modifier pressure (signal pressure) which controls optimum line pressure for all
driving conditions.
Pilot valve Regulates line pressure to maintain a constant pilot pressure level which controls lock-up
mechanism, overrun clutch, shift timing.
Accumulator control valve Regulates accumulator back-pressure to pressure suited to driving conditions.
Manual valve Directs line pressure to oil circuits corresponding to select positions.
Hydraulic pressure drains when the shift lever is in Neutral.
Shift valve A Simultaneously switches three oil circuits using output pressure of shift solenoid valve A
to meet driving conditions (vehicle speed, throttle opening, etc.).
Provides automatic downshifting and upshifting (1st → 2nd → 3rd → 4th gears/4th →
3rd → 2nd → 1st gears) in combination with shift valve B.
Shift valve B Simultaneously switches two oil circuits using output pressure of shift solenoid valve B in
relation to driving conditions (vehicle speed, throttle opening, etc.).
Provides automatic downshifting and upshifting (1st → 2nd → 3rd → 4th gears/4th →
3rd → 2nd → 1st gears) in combination with shift valve A.
Overrun clutch control valve Switches hydraulic circuits to prevent engagement of the overrun clutch simultaneously
with application of the brake band in D
4 . (Interlocking occurs if the overrun clutch
engages during D
4 .)
1st reducing valve Reduces low & reverse brake pressure to dampen engine-brake shock when downshift-
ing from the 1st position 1
2 to 11 .
Overrun clutch reducing valve Reduces oil pressure directed to the overrun clutch and prevents engine-brake shock.
In the 1st and 2nd positions, line pressure acts on the overrun clutch reducing valve to
increase the pressure-regulating point, with resultant engine brake capability.
Torque converter relief valve Prevents an excessive rise in torque converter pressure.
Torque converter clutch control valve, plug
and sleeveActivates or inactivates the lock-up function.
Also provides smooth lock-up through transient application and release of the lock-up
system.
1-2 accumulator valve and piston Lessens the shock find when the 2nd gear band servo contracts, and provides smooth
shifting.
3-2 timing valve Switches the pace that oil pressure is released depending on vehicle speed; maximizes
the high clutch release timing, and allows for soft downshifting.
Shuttle valve Determines if the overrun clutch solenoid valve should control the 3-2 timing valve or the
overrun clutch control valve and switches between the two.
Cooler check valve At low speeds and with a small load when a little heat is generated, saves the volume of
cooler flow, and stores the oil pressure for lock-up.
AT-44
[EURO-OBD]
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Malfunction Indicator (MI)ECS004QL
1. The malfunction indicator will light up when the ignition switch is
turned ON without the engine running. This is for checking the
lamp.
If the malfunction indicator does not light up, refer to DI-35,
"Schematic" .
(Or see MI & CONSULT-II in EC section. Refer to EC-64,
"Malfunction Indicator (MI)" (WITH EURO-OBD) or EC-568,
"Malfunction Indicator (MI)" (WITHOUT EURO-OBD) or EC-
103, "CONSULT-II Function (ENGINE)" (WITH EURO-OBD)
or EC-604, "
CONSULT-II Function (ENGINE)" (WITHOUT
EURO-OBD).
2. When the engine is started, the malfunction indicator should go
off.
If the lamp remains on, the on board diagnostic system has detected an emission-related (EURO-OBD)
malfunction. For detail, refer to EC-52, "
ON BOARD DIAGNOSTIC (OBD) SYSTEM" .
CONSULT-IIECS004QM
After performing “SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II)” AT- 4 5 , place check marks for
results on the “DIAGNOSTIC WORKSHEET”, AT- 5 8
. Reference pages are provided following the items.
NOTICE:
1. The CONSULT-II electrically displays shift timing and lock-up timing (that is, operation timing of each sole-
noid).
Check for time difference between actual shift timing and the CONSULT-II display. If the difference is
noticeable, mechanical parts (except solenoids, sensors, etc.) may be malfunctioning. Check mechanical
parts using applicable diagnostic procedures.
2. Shift schedule (which implies gear position) displayed on CONSULT-II and that indicated in Service Man-
ual may differ slightly. This occurs because of the following reasons:
–Actual shift schedule has more or less tolerance or allowance,
–Shift schedule indicated in Service Manual refers to the point where shifts start, and
–Gear position displayed on CONSULT-II indicates the point where shifts are completed.
3. Shift solenoid valve “A” or “B” is displayed on CONSULT-II at the start of shifting. Gear position is dis-
played upon completion of shifting (which is computed by TCM).
4. Additional CONSULT-II information can be found in the Operation Manual supplied with the CONSULT-II
unit.
FUNCTION
SAT652J
Diagnostic test mode Function Reference page
Work supportThis mode enables a technician to adjust some devices faster and more accurately by
following the indications on CONSULT-II.—
Self-diagnostic results Self-diagnostic results can be read and erased quickly.AT- 4 5
Data monitor Input/Output data in the ECM can be read.AT- 4 6
CAN diagnostic support
monitorThe results of transmit/receive diagnosis of CAN communication can be read. —
Function testConducted by CONSULT-II instead of a technician to determine whether each system
is “OK” or “NG”.—
DTC work support Select the operating condition to confirm Diagnosis Trouble Codes.AT- 4 7
TCM part number TCM part number can be read. —
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
AT-45
[EURO-OBD]
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SELF-DIAGNOSTIC PROCEDURE (WITH CONSULT-II)
1. Turn on CONSULT-II and touch “ENGINE” for EURO-OBD
detected items or touch “A/T” for TCM self-diagnosis.
If A/T is not displayed, check TCM power supply and ground cir-
cuit. Refer to AT- 9 4 , "
TCM Terminals and Reference Value" . If
result is NG, refer to PG-2, "
POWER SUPPLY ROUTING" .
2. Touch “SELF DIAGNOSIS”.
Display shows malfunction experienced since the last erasing
operation.
CONSULT-II performs “real time diagnosis”.
Also, any malfunction detected while in this mode will be dis-
played at real time.
SELF-DIAGNOSTIC RESULT TEST MODE
SAT014K
SAT987J
Items (CONSULT-II screen terms) Malfunction is detected when... EURO-OBD (DTC)
CAN COMM CIRCUIT
Malfunction is detected in CAN communication line. U1000
VHCL SPEED SEN·A/T
TCM does not receive the proper voltage signal from the sensor.P0720
VHCL SPEED SEN·MTR—
THROTTLE POSI SEN
TCM receives an excessively low or high voltage from this sensor P1705
SHIFT SOLENOID/V A
TCM detects an improper voltage drop when it tries to operate the sole-
noid valve.P0750
SHIFT SOLENOID/V B
TCM detects an improper voltage drop when it tries to operate the sole-
noid valve.P0755
OVERRUN CLUTCH S/V
TCM detects an improper voltage drop when it tries to operate the sole-
noid valve.P1760
T/C CLUTCH SOL/V
TCM detects an improper voltage drop when it tries to operate the sole-
noid valve.P0740
ATF TEMP SEN/CIRC
TCM receives an excessively low or high voltage from the sensor.P0710
BATT/FLUID TEMP SEN—
ENGINE SPEED SIG
TCM does not receive the proper voltage signal from the ECM. P0725
A/T 1ST GR FNCTN
A/T cannot be shifted to the 1st gear position even if electrical circuit is
good.P0731*1
A/T 2ND GR FNCTN
A/T cannot be shifted to the 2nd gear position even if electrical circuit is
good.P0732*1
A/T 3RD GR FNCTN
A/T cannot be shifted to the 3rd gear position even if electrical circuit is
good.P0733*1
A/T 4TH GR FNCTN
A/T cannot be shifted to the 4th gear position even if electrical circuit is
good.P0734*1
LINE PRESSURE S/V
TCM detects an improper voltage drop when it tries to operate the sole-
noid valve.P0745
CONTROL UNIT (RAM)
TCM memory (RAM) is malfunctioning —
CONTROL UNIT (ROM)
TCM memory (ROM) is malfunctioning —