AT-92
[EURO-OBD]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
Does not change from “12 ” to “11 ”
in “1” position.ON vehicle1. PNP switchAT-100
2. Vehicle speed sensor·A/T (Revolution
sensor) and vehicle speed sensor·MTRAT- 11 2, AT- 1 9 2
3. Shift solenoid valve AAT-161
4. Control valve assemblyAT-404
OFF vehicle5. Low one-way clutchAT-416
, AT- 4 2 3
6. Brake bandAT-497
7. Low & reverse brakeAT-483
Large shock changing from “12 ” to
“1
1 ” in “1” position.ON vehicle 1. Control valve assemblyAT-404OFF vehicle 2. Low & reverse brakeAT-483
Transaxle overheats. ON vehicle1. Fluid levelAT- 6 4
2. Engine idling rpm EC-45
3. Accelerator pedal position (APP) sensorAT-173
4. Line pressure testAT- 6 8
5. Line pressure solenoid valveAT-154
6. Control valve assemblyAT-404
Transaxle overheats. OFF vehicle7. Oil pumpAT-443
8. Reverse clutchAT-464
9. High clutchAT-469
10. Brake bandAT-497
11. Forward clutchAT-475
12. Overrun clutchAT-475
13. Low & reverse brakeAT-483
14. Torque converterAT-423
ATF shoots out during operation.
White smoke emitted from exhaust
pipe during operation.ON vehicle 1. Fluid levelAT- 6 4
OFF vehicle2. Reverse clutchAT-464
3. High clutchAT-469
4. Brake bandAT-497
5. Forward clutchAT-475
6. Overrun clutchAT-475
7. Low & reverse brakeAT-483
Offensive smell at fluid charging
pipe.ON vehicle 1. Fluid levelAT- 6 4
OFF vehicle2. Torque converterAT-423
3. Oil pumpAT-443
4. Reverse clutchAT-464
5. High clutchAT-469
6. Brake bandAT-497
7. Forward clutchAT-475
8. Overrun clutchAT-475
9. Low & reverse brakeAT-483
Symptom Condition Diagnostic Item Reference Page
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
AT-93
[EURO-OBD]
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Torque converter is not locked up. ON vehicle1. Accelerator pedal position (APP) sensorAT-173
2. Vehicle speed sensor·A/T (Revolution
sensor) and vehicle speed sensor·MTRAT- 11 2, AT- 1 9 2
3. Engine speed signalAT- 11 9
4. A/T fluid temperature sensorAT-184
5. Line pressure testAT- 6 8
6. Torque converter clutch solenoid valveAT-148
7. Control valve assemblyAT-404
Torque converter is not locked up. OFF vehicle 8. Torque converterAT-423
Torque converter clutch piston slip.ON vehicle1. Fluid levelAT- 6 4
2. Accelerator pedal position (APP) sensorAT-173
3. Line pressure testAT- 6 8
4. Torque converter clutch solenoid valveAT-148
5. Line pressure solenoid valveAT-154
6. Control valve assemblyAT-404
OFF vehicle 7. Torque converterAT-423
Lock-up point is extremely high or
low.
AT- 2 2 4
ON vehicle1. Accelerator pedal position (APP) sensorAT-173
2. Vehicle speed sensor·A/T (Revolution
sensor) and vehicle speed sensor·MTRAT- 11 2, AT- 1 9 2
3. Torque converter clutch solenoid valveAT-148
4. Control valve assemblyAT-404
A/T does not shift to “D4 ” when driv-
ing with overdrive control switch
“ON”.ON vehicle1. Accelerator pedal position (APP) sensorAT-173
2. PNP switchAT-100
3. Overdrive control switchAT-237
4. Vehicle speed sensor·A/T (Revolution
sensor) and vehicle speed sensor·MTRAT- 11 2, AT- 1 9 2
5. Shift solenoid valve AAT-161
6. Overrun clutch solenoid valveAT-178
7. Control valve assemblyAT-404
8. A/T fluid temperature sensorAT-184
9. Line pressure testAT- 6 8
A/T does not shift to “D4 ” when driv-
ing with overdrive control switch
“ON”.OFF vehicle10. Brake bandAT-497
11. Overrun clutchAT-475
Engine is stopped at “R”, “D”, “2”
and “1” positions.ON vehicle1. Fluid levelAT- 6 4
2. Torque converter clutch solenoid valveAT-148
3. Shift solenoid valve AAT-161
4. Shift solenoid valve BAT-167
5. Control valve assemblyAT-404
Symptom Condition Diagnostic Item Reference Page
DTC P0733 A/T 3RD GEAR FUNCTION
AT-135
[EURO-OBD]
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DTC P0733 A/T 3RD GEAR FUNCTIONPFP:31940
DescriptionECS004RI
This malfunction will not be detected while the O/D OFF indicator lamp is indicating another self-diagnosis
malfunction.
This malfunction is detected when the A/T does not shift into third gear position as instructed by the TCM.
This is not caused by electrical malfunction (circuits open or shorted) but by mechanical malfunction such
as control valve sticking, improper solenoid valve operation, malfunctioning servo piston or brake band,
etc.
On Board Diagnostic LogicECS00CTY
This diagnosis monitors actual gear position by checking the torque converter slip ratio calculated by TCM as
follows:
Torque converter slip ratio = A x C/B
A: Output shaft revolution signal from revolution sensor
B: Engine speed signal from ECM
C: Gear ratio determined as gear position which TCM supposes
If the actual gear position is higher than the position (3rd) supposed by TCM, the slip ratio will be more than
normal. In case the ratio exceeds the specified value, TCM judges this diagnosis malfunction.
This malfunction will be caused when shift solenoid valve A is stuck closed.
*: P0733 is detected.
Possible CauseECS00CTZ
Check the following items.
Shift solenoid valve A
Each clutch
Hydraulic control circuit
DTC Confirmation ProcedureECS00CU0
CAUTION:
Always drive vehicle at a safe speed.
Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, always turn ignition switch OFF and
wait at least 5 seconds before conducting the next test.
TESTING CONDITION:
Always drive vehicle on a level road to improve the accuracy of test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
Gear position 1 2 3 4
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)
Gear position supposed by TCM 1 2 3 4
In case of gear position with no malfunctions 1 2 3 4
In case of gear position with shift solenoid valve A stuck closed 1 1 4* 4
Diagnostic trouble code Malfunction is detected when... Check items (Possible cause)
: A/T 3RD GR FNCTN
A/T cannot be shifted to the 3rd gear posi-
tion even if electrical circuit is good.
Shift solenoid valve A
Each clutch
Hydraulic control circuit : P0733
TROUBLE DIAGNOSES FOR SYMPTOMS
AT-235
[EURO-OBD]
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Vehicle Does Not Decelerate By Engine BrakeECS004TD
SYMPTOM:
Vehicle does not decelerate by engine brake when turning overdrive control switch OFF.
Vehicle does not decelerate by engine brake when shifting A/T from “D” to “2” position.
Vehicle does not decelerate by engine brake when shifting from 22 (12 ) to 11 .
1. CHECK PNP SWITCH CIRCUIT
Check PNP switch circuit. Refer to AT- 1 0 0 , "
DTC P0705 PARK/NEUTRAL POSITION (PNP) SWITCH" .
OK or NG
OK >> GO TO 2.
NG >> Check PNP switch circuit. Refer to AT- 1 0 0 , "
DTC P0705 PARK/NEUTRAL POSITION (PNP)
SWITCH" .
2. ADJUST CONTROL CABLE
Check control cable. Refer to AT- 4 0 9 , "
CONTROL CABLE ADJUST-
MENT" .
OK or NG
OK >> GO TO 3.
NG >> Adjust control cable. Refer to AT- 4 0 9 , "
CONTROL
CABLE ADJUSTMENT" .
3. CHECK VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR) AND CHECK VEHICLE SPEED
SENSOR·MTR CIRCUIT
Check vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR circuit. Refer to AT- 11 2 ,
"DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)" and AT- 1 9 2 , "DTC VEHICLE
SPEED SENSOR MTR" .
OK or NG
OK >> GO TO 4.
NG >> Repair or replace vehicle speed sensor·A/T (revolution sensor) and vehicle speed sensor·MTR
circuits.
4. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT- 4 0 4 , "
COMPONENTS" .
2. Check A/T fluid condition. Refer to AT- 6 4 , "
FLUID CONDITION
CHECK" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
SAT023JB
SAT171B
TROUBLE DIAGNOSIS — INTRODUCTION
AT-253
[EXC.F/EURO-OBD]
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Diagnostic Worksheet
1.❏ Read the Fail-safe and listen to customer complaints.AT- 11,
AT- 2 5 2
2.❏ Check A/T fluidAT- 2 5 6
❏ Leakage (Follow specified procedure)
❏ Fluid condition
❏ Fluid level
3.❏ Perform Stall Test and Line Pressure Test.AT- 2 5 7
,
AT- 2 6 0
❏ Stall test — Mark possible damaged components/others.
❏ Torque converter one-way clutch
❏ Reverse clutch
❏ Forward clutch
❏ Overrun clutch
❏ Forward one-way clutch❏ Low & reverse brake
❏ Low one-way clutch
❏ Engine
❏ Line pressure is low
❏ Clutches and brakes except high clutch and
brake band are OK
❏ Line Pressure test — Suspected parts:
4.❏ Perform all Road Test and mark required procedures.AT- 2 6 2
4-1. Check before engine is started.AT- 2 6 3
❏ O/D OFF Indicator Lamp Does Not Come On, AT- 2 9 1 .
❏ SELF-DIAGNOSTIC CONFIRMATION PROCEDURE — Mark detected items.
❏ Vehicle speed sensor·A/T (Revolution sensor), AT- 3 3 2
.
❏ Vehicle speed sensor·MTR, AT-339
.
❏ Accelerator pedal position (APP) sensor, AT-345
.
❏ Shift solenoid valve A, AT- 3 5 0
.
❏ Shift solenoid valve B, AT- 3 5 6
.
❏ Overrun clutch solenoid valve, AT- 3 6 2
.
❏ Torque converter clutch solenoid valve, AT-368
.
❏ A/T fluid temperature sensor and TCM power source, AT-374
.
❏ Engine speed signal, AT- 3 8 2
.
❏ Line pressure solenoid valve, AT-387
.
❏ CAN communication line, AT- 3 2 9
.
❏ Control unit (RAM), control unit (ROM), AT-198
.
❏ Control unit (EEP ROM), AT-200
.
❏ PNP & overdrive control switches, and throttle position sensor, AT- 3 2 4
.
❏ Battery
❏ Others
4-2. Check at idleAT- 2 6 4
❏ Engine Cannot Be Started In “P” And “N” Position, AT- 2 9 3 .
❏ In “P” Position, Vehicle Moves Forward Or Backward When Pushed, AT- 2 9 4
.
❏ In “N” Position, Vehicle Moves, AT- 2 9 5
.
❏ Large Shock. “N” → “R” Position, AT- 2 9 6
.
❏ Vehicle Does Not Creep Backward In “R” Position, AT- 2 9 7
.
❏ Vehicle Does Not Creep Forward In “D”, “2” Or “1” Position, AT-299
.
AT-254
[EXC.F/EURO-OBD]
TROUBLE DIAGNOSIS — INTRODUCTION
4. 4-3. Cruise testAT-266,
AT-270
Part-1
❏ Vehicle Cannot Be Started From D
1 , AT- 3 0 1 .
❏ A/T Does Not Shift: D
1 → D2 Or Does Not Kickdown: D4 → D2 , AT-304 .
❏ A/T Does Not Shift: D
2 → D3 , AT- 3 0 7 .
❏ A/T Does Not Shift: D
3 → D4 , AT- 3 0 9 .
❏ A/T Does Not Perform Lock-up,AT- 3 11
.
❏ A/T Does Not Hold Lock-up Condition, AT- 3 1 2
.
❏ Lock-up Is Not Released, AT- 3 1 4
.
❏ Engine Speed Does Not Return To Idle (Light Braking D
4 → D3 ), AT-315 .
Part-2AT-273
❏ Vehicle Does Not Start From D1 , AT- 3 1 7 .
❏ A/T Does Not Shift: D
1 → D2 Or Does Not Kickdown: D4 → D2 , AT-304 .
❏ A/T Does Not Shift: D
2 → D3 , AT- 3 0 7 .
❏ A/T Does Not Shift: D
3 → D4 , AT- 3 0 9 .
Part-3AT-275
❏ A/T Does Not Shift: D4 → D3 When Overdrive Control Switch “ON” → “OFF”, AT-318 .
❏ Engine Speed Does Not Return To Idle (Engine Brake In D
3 ), AT- 3 1 5 .
❏ A/T Does Not Shift: D
3 → 22 , When Selector Lever “D” → “2” Position, AT- 3 1 9 .
❏ Engine Speed Does Not Return To Idle (Engine Brake In 2
2 ),AT-315 .
❏ A/T Does Not Shift: 2
2 → 11 , When Selector Lever “2” → “1” Position, AT-320 .
❏ Vehicle Does Not Decelerate By Engine Brake, AT- 3 2 2
.
❏ TCM Self-diagnosis Does Not Activate (PNP & Overdrive Control Switches, and throttle position sensor
Circuit Checks), AT-324
.
❏ SELF-DIAGNOSTIC PROCEDURE — Mark detected items.
❏ Vehicle speed sensor·A/T (Revolution sensor), AT-332
.
❏ Vehicle speed sensor·MTR, AT- 3 3 9
.
❏ Accelerator pedal position (APP) sensor, AT-345
.
❏ Shift solenoid valve A, AT-350
.
❏ Shift solenoid valve B, AT-356
.
❏ Overrun clutch solenoid valve, AT-362
.
❏ Torque converter clutch solenoid valve, AT- 3 6 8
.
❏ Batt/fluid temp sen (A/T fluid temperature sensor and TCM power source), AT-374
.
❏ Engine speed signal, AT-382
.
❏ Line pressure solenoid valve, AT-387
.
❏ CAN communication line, AT-329
.
❏ Control unit (RAM), control unit (ROM), AT- 1 9 8
.
❏ Control unit (EEP ROM), AT- 2 0 0
.
❏ PNP & overdrive control switches, and throttle position sensor, AT- 3 2 4
.
❏ Battery
❏ Others
5.❏ For self-diagnosis NG items, inspect each component. Repair or replace the damaged parts.AT-246
6.❏ Perform all Road Test and re-mark required procedures.AT-262
7.❏ Perform the Diagnostic Procedures for all remaining items marked NG. Repair or replace the damaged parts.
Refer to the Symptom Chart when you perform the procedures. (The chart also shows some other possible
symptoms and the component inspection orders.)AT-277
8.❏ Erase self-diagnosis code from TCM memories.AT-245, AT-
250
TROUBLE DIAGNOSIS — BASIC INSPECTION
AT-261
[EXC.F/EURO-OBD]
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5. Start engine and measure line pressure at idle and stall speed.
When measuring line pressure at stall speed, follow the
stall test procedure.
LINE PRESSURE
JUDGEMENT OF LINE PRESSURE TEST
SAT493G
Check lock-up hold.Line pressure kPa (bar, kg/cm2 , psi)
“D”, “2” and “1” positions “R” position
Idle 500 (5.00, 5.1, 73) 778 (7.78, 7.9, 113)
Stall 1,233 (12.33, 12.6, 179) 1,918 (19.18, 19.6, 278)
Judgement Suspected parts
At idleLine pressure is low in all positions.
Oil pump wear
Control piston damage
Pressure regulator valve or plug sticking
Spring for pressure regulator valve damaged
Fluid pressure leakage between oil strainer and pressure regulator valve
Clogged strainer
Line pressure is low in particular posi-
tion.
Fluid pressure leakage between manual valve and particular clutch
For example, line pressure is:
− Low in R and 1 positions, but
− Normal in D and 2 positions.
Therefore, fluid leakage exists at or around low and reverse brake circuit.
Refer to AT- 2 3
.
Line pressure is high.
Maladjustment of throttle position sensor
A/T fluid temperature sensor damaged
Line pressure solenoid valve sticking
Short circuit of line pressure solenoid valve circuit
Pressure modifier valve sticking
Pressure regulator valve or plug sticking
Open in dropping resistor circuit
At stall
speedLine pressure is low.
Maladjustment of throttle position sensor
Line pressure solenoid valve sticking
Short circuit of line pressure solenoid valve circuit
Pressure regulator valve or plug sticking
Pressure modifier valve sticking
Pilot valve sticking
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
AT-277
[EXC.F/EURO-OBD]
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TROUBLE DIAGNOSIS — GENERAL DESCRIPTIONPFP:00000
Symptom ChartECS004VV
Numbers are arranged in order of inspection.
Perform inspections starting with number one and work up.
Symptom Condition Diagnostic Item Reference Page
Engine cannot start in “P” and “N”
positions.
AT- 2 9 3
ON vehicle1. Ignition switch and starterPG-2
,
SC-23
2. Control cable adjustmentAT- 4 0 9
3. PNP switchAT- 3 2 4
Engine starts in position other than
“N” and “P” positions.
AT- 2 9 3
ON vehicle1. Control cable adjustmentAT- 4 0 92. PNP switchAT- 3 2 4
Transaxle noise in “P” and “N” posi-
tions.ON vehicle1. Fluid levelAT- 2 5 6
2. Line pressure testAT- 2 6 0
3. Accelerator pedal position (APP) sensorAT- 3 4 5
4. Vehicle speed sensor·A/T (Revolution
sensor) and vehicle speed sensor·MTRAT- 3 3 2,
AT- 3 3 9
OFF vehicle5. Oil pumpAT- 4 4 36. Torque converterAT- 4 2 3
Vehicle moves when changing into “P”
position, or parking gear does not dis-
engage when shifted out of “P” posi-
tion.
AT- 2 9 4ON vehicle 1. Control cable adjustmentAT- 4 0 9
OFF vehicle 2. Parking componentsAT- 4 1 6,
AT- 4 4 0
Vehicle runs in “N” position.
AT- 2 9 5
ON vehicle 1. Control cable adjustmentAT- 4 0 9
OFF vehicle2. Forward clutchAT- 4 7 53. Reverse clutchAT- 4 6 4
4. Overrun clutchAT- 4 7 5
Vehicle will not run in “R” position (but
runs in “D”, “2” and “1” positions).
Clutch slips.
Very poor acceleration.
AT- 2 9 7
ON vehicle1. Control cable adjustmentAT- 4 0 9
2. Stall testAT- 2 5 7
3. Line pressure testAT- 2 6 0
4. Line pressure solenoid valveAT- 3 8 7
5. Control valve assemblyAT- 4 0 4
Vehicle will not run in “R” position (but
runs in “D”, “2” and “1” positions).
Clutch slips.
Very poor acceleration.
AT- 2 9 7
OFF vehicle6. Reverse clutchAT- 4 6 4
7. High clutchAT- 4 6 9
8. Forward clutchAT- 4 7 5
9. Overrun clutchAT- 4 7 5
10. Low & reverse brakeAT- 4 8 3
Vehicle braked when shifting into “R”
position.ON vehicle1. Fluid levelAT- 2 5 6
2. Line pressure testAT- 2 6 0
3. Line pressure solenoid valveAT- 3 8 7
4. Control valve assemblyAT- 4 0 4
OFF vehicle5. High clutchAT- 4 6 96. Brake bandAT- 4 9 7
7. Forward clutchAT- 4 7 5
8. Overrun clutchAT- 4 7 5