EC-1370
[YD (WITHOUT EURO-OBD)]
BASIC SERVICE PROCEDURE
BASIC SERVICE PROCEDUREPFP:00018
Fuel FilterEBS011X6
DESCRIPTION
A water draining cock is on the lower side and a priming pump for bleeding air is on the upper side.
AIR BLEEDING
Pump the priming pump to bleed air.
When air is bled completely, the pumping of the priming pump
suddenly becomes heavy. Stop the operation at that time.
If it is difficult to bleed air by the pumping of the priming pump
(the pumping of the priming pump does not become heavy), dis-
connect the fuel supply hose between the fuel filter and the fuel
gallery. Then, perform the operation described above, and make
sure that fuel comes out. (Use a pan, etc. so as not to spill fuel.
Do not let fuel get on engine and other parts.) After that, connect
the hose, then bleed air again.
Start engine and let it idle for at least 1 minute after performing
air bleeding.
WATER DRAINING
1. Remove the fuel filter, filter bracket, protector assembly from the dash panel as follows.
a. Remove the air cleaner case (upper), air duct assembly, and vacuum hose for brake booster (between the
vacuum pump and vacuum pipe).
CAUTION:
After the duct is removed, cover the opening with gum tape, etc. to prevent foreign object from
getting into the engine during the operation.
b. Remove the mounting nuts on the dash panel, then remove the fuel filter, filter bracket, and protector
assembly from the dash panel.
It is not necessary to disconnect the fuel hose.
2. Using a tool such as a pliers, loosen the water draining cock at
the bottom of the fuel filter.
Loosening drain cock four to five turns causes water to
start draining.
Do not remove drain cock by loosening it excessively.
If water dose not drain properly, move the priming up and down.
CAUTION:
When the water is drained, the fuel is also drained. Use a
pan, etc. to avoid fuel adherence to the rubber parts such as
the engine mount insulator.
Do not over-tighten the water draining cock. This will dam-
age the cock thread, resulting in water or fuel leak.
3. Bleed air of the fuel filter. Refer to EC-1370, "
AIR BLEEDING" .
4. Start the engine.
Fuel Pump Learning Value ClearingEBS011X7
DESCRIPTION
In order to always keep optimum fuel pressure in fuel rail, the ECM controls fuel pump in high precision with
monitoring the signal of fuel rail pressure sensor.
Accordingly, the ECM always learns characteristic value of fuel pump. Fuel Pump Learning Value Clearing is
an operating to clear the value of the fuel pump learning.
It must be performed after the fuel pump is changed. When the ECM is replaced with brand new one, the Fuel
Pump Learning Value Clearing is not necessary to be performed. If the ECM to be replaced has the possibility
of learning the characteristic value of fuel pump, the Fuel Pump Learning Value Clearing is necessary to be
performed after the ECM has been replaced.
OPERATION PROCEDURE
NOTE:
When removing fuel pump, perform Fuel Pump Learning Value Clearing before starting engine.
PBIB1932E
SMA825B
EC-1382
[YD (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
Basic InspectionEBS011XF
Precaution:
Perform Basic Inspection without electrical or mechanical loads applied;
Headlamp switch is OFF.
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
Air conditioner switch is OFF.
Rear defogger switch is OFF.
Steering wheel is in the straight-ahead position, etc.
Priority Detected items (DTC)
1
U1000 CAN communication line
P0016 Crankshaft position - camshaft position correlation
P0102 P0103 Mass air flow sensor
P0112 P0113 Intake air temperature sensor
P0117 P0118 Engine coolant temperature sensor
P0122 P0123 P0222 P0223 P2135 Accelerator pedal position sensor
P0182 P0183 Fuel pump temperature sensor
P0192 P0193 Fuel rail pressure sensor
P0237 P0238 Turbocharger boost sensor
P0335 P0336 Crankshaft position sensor
P0340 P0341 Camshaft position sensor
P0563 Battery voltage
P0605 P0606 ECM
P0642 P0643 P0652 P0653 Sensor power supply
P1260 - P1267 Fuel injector adjustment resistor
P1610 - P1617 NATS
P2228 P2229 Barometric pressure sensor
2
P0089 P0628 P0629 P1272 - P1275 Fuel pump
P0200 - P0204 P1268 - P1271 P2146 - P2149 Fuel injector
P0686 ECM relay
P1212 TCS communication line
3
P0088 P0093 Fuel system
P0217 Engine over temperature (OVERHEAT)
P0234 Turbocharger system
P0501 P0502 P0503 ASCD vehicle speed sensor
P0504 ASCD brake switch
P0580 P0581 ASCD steering switch
P1211 TCS control unit
EC-1404
[YD (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
85 —Sensor ground
(Accelerator pedal posi-
tion sensor shield circuit)[Engine is running]Warm-up condition
Idle speedApproximately 0.3V
87 GY/R CAN communication line[Ignition switch ON]Approximately 2.0 - 2.6V
Output voltage varies with the
communication status.
89 LG Data link connector[Ignition switch ON]
CONSULT-II is disconnected.Approximately 0V - Battery volt-
age (11 - 14V)
90 LAccelerator pedal position
sensor 2 power supply[Ignition switch ON]Approximately 5.3V
91 GAccelerator pedal position
sensor 2[Ignition switch ON]
Engine stopped
Accelerator pedal: Fully released0.4 - 0.7V
[Ignition switch ON]
Engine stopped
Accelerator pedal: Fully depressed2.2 - 2.7V
92 YAccelerator pedal position
sensor 2 ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
95 G/R CAN communication line[Ignition switch ON]Approximately 2.6 - 3.2V
Output voltage varies with the
communication status.
99 B/Y Start signal[Ignition switch ON]Approximately 0.3V
[Ignition switch START]BATTERY VOLTAGE
(11 - 14V)
100 P Stop lamp switch[Ignition switch OFF]
Brake pedal: Fully releasedApproximately 0V
[Ignition switch OFF]
Brake pedal: Slightly depressedBATTERY VOLTAGE
(11 - 14V)
101 GY/L ASCD brake switch[Ignition switch ON]
Brake pedal and clutch pedal: Fully releasedBATTERY VOLTAGE
(11 - 14V)
[Ignition switch ON]
Brake pedal and/or clutch pedal: Slightly
depressedApproximately 0V
102PU*
1
W/R*2ASCD steering switch[Ignition switch ON]
ASCD steering switch: OFFApproximately 4.3V
[Ignition switch ON]
MAIN switch: PressedApproximately 0.3V
[Ignition switch ON]
CANCEL switch: PressedApproximately 1.3V
[Ignition switch ON]
RESUME/ACCELERATE switch: PressedApproximately 3.3V
[Ignition switch ON]
SET/COAST switch: PressedApproximately 2.3V
103 B/ORASCD steering switch
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
TROUBLE DIAGNOSIS
EC-1407
[YD (WITHOUT EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
X: Applicable
SELF-DIAGNOSTIC MODE
Self Diagnostic Item
Regarding items detected in “SELF-DIAG RESULTS” mode, refer to EC-1351, "INDEX FOR DTC" .
Freeze Frame Data
ItemDIAGNOSTIC TEST MODE
SELF-DIAG RESULTS
DATA MON-
ITORACTIVE
TEST
DTCFREEZE
FRAME
DATA
ENGINE CONTROL COMPONENT PARTS
INPUTCrankshaft position sensor×××
Camshaft position sensor×
Engine coolant temperature sensor××××
Vehicle speed sensor×××
Fuel pump temperature sensor××
Accelerator pedal position sensor 1××
Accelerator pedal position sensor 2××
Fuel rail pressure sensor××
Mass air flow sensor××
Intake air temperature sensor×
Turbocharger boost sensor×××
Battery voltage××
Park/neutral position (PNP) switch×
Power steering pressure switch×
Stop lamp switch×
Barometric pressure sensor (built-into ECM)××
Fuel injector adjustment resistor×
ASCD steering switch××
ASCD brake switch××
ASCD clutch switch××
OUTPUTFuel pump×××
Fuel injector×××
Glow relay××
Cooling fan relay×××
EGR volume control valve××
Freeze frame data item Description
DIAG TROUBLE CODE
[PXXXX]
The engine control component part/control system has a trouble code, it is displayed as “PXXXX”.
(Refer to EC-1351, "
INDEX FOR DTC" .)
CAL/LD VALUE [%]
The calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP [°C] or
[°F]
The engine coolant temperature at the moment a malfunction is detected is displayed.
ENGINE SPEED [rpm]
The engine speed at the moment a malfunction is detected is displayed.
VEHICL SPEED [km/h] or
[mph]
The vehicle speed at the moment a malfunction is detected is displayed.
INT MANI PRES [kPa]
The intake manifold pressure at the moment a malfunction is detected is displayed.
EC-1408
[YD (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
DATA MONITOR MODE
MONITOR ITEMECM
INPUT
SIGNALMAIN
SIG-
NALSCONDITION SPECIFICATION
CKPS·RPM (TDC) [rpm]××
The engine speed computed from the
crankshaft position sensor signal is dis-
played.
COOLAN TEMP/S
[°C] or [°F]××
The engine coolant temperature (deter-
mined by the signal voltage of the engine
coolant temperature sensor) is displayed.When the engine coolant temper-
ature circuit is open or short, ECM
enters fail-safe mode. The engine
coolant temperature determined
by the ECM is displayed.
VHCL SPEED SE
[km/h] or [mph]××
The vehicle speed computed form the
vehicle speed sensor signal is displayed.
FUEL TEMP SEN
[°C] or [°F]××
The fuel temperature (determined by the
signal voltage of the fuel pump tempera-
ture sensor) is displayed.
ACCEL POS SEN [V]××
The accelerator pedal position sensor 1
signal voltage is displayed.These signals are converted by
ECM internally. Thus, they differ
from ECM terminals voltage.
ACCEL SEN 2 [V]××
The accelerator pedal position sensor 2
signal voltage is displayed.
ACT CR PRESS [MPa]××
The Fuel rail pressure (determined by the
signal voltage of the fuel rail pressure
sensor) is displayed.
BATTERY VOLT [V]××
The power supply voltage of ECM is dis-
played.
P/N POSI SW [ON/OFF]××
Indicates [ON/OFF] condition from the
park/neutral position switch signal.
START SIGNAL [ON/OFF]××
indicates [ON/OFF] condition from the
starter signal.
PW/ST SIGNAL [ON/OFF]×
indicates [ON/OFF] condition from the
power steering pressure switch signal.
BRAKE SW [ON/OFF]××
indicates [ON/OFF] condition from the
stop lamp switch signal.
BRAKE SW2 [ON/OFF]××
indicates [ON/OFF] condition from the
ASCD brake switch and ASCD clutch
switch signal.
IGN SW [ON/OFF]××
Indicates [ON/OFF] condition from igni-
tion switch signal.
MAS AIR/FL SE [V]××
The signal voltage of the mass air flow
sensor is displayed.
MAIN INJ WID [msec]×
Indicates the actual fuel injection pulse
width compensated by ECM according to
the input signals.
PUMP CURRENT [mA]×
Indicates the fuel pump power supply
current from the ECM.
GLOW RLY [ON/OFF]×
The glow relay control condition (deter-
mined by ECM according to the input sig-
nal) is displayed.
COOLING FAN
[LOW/HI/OFF]×
Indicates the control condition of the
cooling fans (determined by ECM
according to the input signal).
LOW ... Operates at low speed.
HI ... Operates at high speed.
OFF ... Stopped
EC-1690
[YD (WITHOUT EURO-OBD)]
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
AUTOMATIC SPEED CONTROL DEVICE (ASCD)PFP:18930
System DescriptionEBS01FEB
INPUT/OUTPUT SIGNAL CHART
BASIC ASCD SYSTEM
Refer to Owner's Manual for ASCD operating instructions.
Automatic Speed Control Device (ASCD) allows a driver to keep vehicle at predetermined constant speed
without depressing accelerator pedal. Driver can set vehicle speed in advance between approximately 40 km/
h (25 MPH) and 185 km/h (115 MPH).
ECM controls fuel injection value to regulate engine speed.
Operation status of ASCD is indicated by CRUISE indicator and SET indicator in combination meter. If any
malfunction occurs in ASCD system, it automatically deactivates control.
SET OPERATION
Press ASCD MAIN switch. (The CRUISE indicator in combination meter illuminates.)
When vehicle speed reaches a desired speed between approximately 40 km/h (25 MPH) and 185 km/h (115
MPH), press SET switch. (Then SET indicator in combination meter illuminates.)
ACCEL OPERATION
If the RESUME/ACCELERATE switch is depressed during cruise control driving, increase the vehicle speed
until the switch is released or vehicle speed reaches maximum speed controlled by the system.
And then ASCD will keep the new set speed.
CANCEL OPERATION
When any of following conditions exist, cruise operation will be canceled.
CANCEL switch is depressed
More than 2 switches at ASCD steering switch are depressed at the same time (Set speed will be
cleared.).
Brake pedal is depressed
Clutch pedal is depressed or gear position is changed to the neutral position
Vehicle speed increased to 13 km/h higher than the set speed
Vehicle speed decreased to 13 km/h lower than the set speed
ESP system is operated
When the ECM detects any of the following conditions, the ECM will cancel the cruise operation and inform
the driver by blinking indicator lamp.
Malfunction for some self-diagnoses regarding ASCD control: SET lamp will blink quickly.
If MAIN switch is turned to OFF during ASCD is activated, all of ASCD operations will be canceled and vehicle
speed memory will be erased.
COAST OPERATION
When the SET/COAST switch is depressed during cruise control driving, decrease vehicle set speed until the
switch is released. And then ASCD will keep the new set speed.
RESUME OPERATION
When the RESUME/ACCELERATE switch is depressed after cancel operation other than depressing MAIN
switch is performed, vehicle speed will return to last set speed. To resume vehicle set speed, vehicle condition
must meet following conditions.
Brake pedal is released
Clutch pedal is released
Vehicle speed is greater than 40 km/h (25 MPH) and less than 185 km/h (115 MPH)
Sensor Input signal to ECM ECM function Actuator
ASCD brake switch Brake pedal operation
ASCD vehicle speed control Fuel injector and Fuel pump Stop lamp switch Brake pedal operation
ASCD clutch switch Clutch pedal operation
ASCD steering switch ASCD steering switch operation
Combination meter Vehicle speed
AT-1
AUTOMATIC TRANSAXLE
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTION AT
A
B
AT
AUTOMATIC TRANSAXLE
TROUBLE DIAGNOSIS — INDEX ............................. 6
Alphabetical & P No. Index for DTC ......................... 6
PRECAUTIONS .......................................................... 8
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 8
Precautions for On Board Diagnostic (EURO-OBD)
System of A/T and Engine — Euro-OBD — ............. 8
Precautions for Trouble Diagnosis ........................... 8
Precautions for Harness Repair ............................... 8
Precautions .............................................................. 9
Service Notice or Precautions ................................ 10
Wiring Diagrams and Trouble Diagnosis ................. 11
PREPARATION ......................................................... 12
Special Service Tools ............................................. 12
Commercial Service Tools ...................................... 15
A/T FLUID ................................................................. 16
Checking A/T Fluid ................................................. 16
Changing A/T Fluid ................................................ 17
OVERALL SYSTEM ................................................. 18
Cross-Sectional View ............................................. 18
Hydraulic Control Circuit ........................................ 19
A/T Electrical Parts Location .................................. 20
Circuit Diagram ...................................................... 21
Shift Mechanism ..................................................... 22
TCM Function ......................................................... 31
CAN Communication .............................................. 32
Input/Output Signal of TCM .................................... 34
Line Pressure Control ............................................ 34
Shift Control ........................................................... 35
Lock-Up Control ..................................................... 36
Engine Brake Control (Overrun Clutch Control) ..... 37
Control Valve .......................................................... 39
EURO-OBD
ON BOARD DIAGNOSTIC SYSTEM DESCRIP-
TION .......................................................................... 40
Introduction ............................................................ 40
EURO-OBD Function for A/T System .................... 40One or Two Trip Detection Logic of EURO-OBD .... 40
EURO-OBD Diagnostic Trouble Code (DTC) ......... 40
Malfunction Indicator (MI) ....................................... 44
CONSULT-II ............................................................ 44
Diagnostic Procedure Without CONSULT-II ........... 52
TROUBLE DIAGNOSIS — INTRODUCTION ........... 57
Introduction ............................................................. 57
Work Flow ............................................................... 61
TROUBLE DIAGNOSIS — BASIC INSPECTION .... 64
A/T Fluid Check ...................................................... 64
Stall Test ................................................................. 65
Line Pressure Test .................................................. 68
Road Test ............................................................... 70
TROUBLE DIAGNOSIS — GENERAL DESCRIP-
TION .......................................................................... 85
Symptom Chart ....................................................... 85
TCM Terminals and Reference Value ..................... 94
DTC U1000 CAN COMMUNICATION LINE .............. 97
Description .............................................................. 97
On Board Diagnosis Logic ...................................... 97
Possible Cause ....................................................... 97
DTC Confirmation Procedure ................................. 97
Wiring Diagram — AT — CAN ................................ 98
Diagnostic Procedure ............................................. 99
DTC P0705 PARK/NEUTRAL POSITION (PNP)
SWITCH ..................................................................100
Description ............................................................100
On Board Diagnosis Logic ....................................100
Possible Cause .....................................................100
DTC Confirmation Procedure ...............................100
Wiring Diagram — AT — PNP/SW .......................102
Diagnostic Procedure ...........................................103
DTC P0710 A/T FLUID TEMPERATURE SENSOR
CIRCUIT ..................................................................106
Description ............................................................106
On Board Diagnosis Logic ....................................106
Possible Cause .....................................................106
DTC Confirmation Procedure ...............................106
Wiring Diagram — AT — FTS ..............................108
AT-3
D
E
F
G
H
I
J
K
L
MA
B
AT
DTC CONTROL UNIT(EEPROM) ........................... 200
Description ........................................................... 200
On Board Diagnosis Logic ................................... 200
Possible Cause .................................................... 200
DTC Confirmation Procedure ............................... 200
Diagnostic Procedure ........................................... 201
TROUBLE DIAGNOSES FOR SYMPTOMS .......... 202
Wiring Diagram — AT — NONDTC ...................... 202
O/D OFF Indicator Lamp Does Not Come On ..... 204
Engine Cannot Be Started In “P” and “N” Position . 206
In “P” Position, Vehicle Moves Forward Or Back-
ward When Pushed .............................................. 207
In “N” Position, Vehicle Moves ............................. 208
Large Shock. “N” → “R” Position .......................... 209
Vehicle Does Not Creep Backward In “R” Position . 210
Vehicle Does Not Creep Forward In “D”, “2” Or “1”
Position ................................................................ 212
Vehicle Cannot Be Started From D
1 ..................... 214
A/T Does Not Shift: D
1 → D2 Or Does Not Kickdown:
D
4 → D2 ............................................................... 217
A/T Does Not Shift: D
2 → D3 ............................... 220
A/T Does Not Shift: D
3 → D4 ............................... 222
A/T Does Not Perform Lock-up ............................ 224
A/T Does Not Hold Lock-up Condition ................. 225
Lock-Up Is Not Released ..................................... 227
Engine Speed Does Not Return To Idle (Light Brak-
ing D
4 → D3 ) ....................................................... 228
Vehicle Does Not Start From D
1 ........................... 230
A/T Does Not Shift: D
4 → D3 , When Overdrive Con-
trol Switch “ON” → “OFF” ..................................... 231
A/T Does Not Shift: D
3 → 22 , When Selector Lever
“D” → “2” Position ................................................ 232
A/T Does Not Shift: 2
2 → 11 , When Selector Lever
“2” → “1” Position ................................................. 233
Vehicle Does Not Decelerate By Engine Brake ... 235
TCM Self-Diagnosis Does Not Activate ............... 237
EXC.F/EURO-OBD
ON BOARD DIAGNOSTIC SYSTEM DESCRIP-
TION ........................................................................ 242
CONSULT-II ......................................................... 242
Diagnostic Procedure Without CONSULT-II ......... 246
TROUBLE DIAGNOSIS — INTRODUCTION ......... 251
Introduction .......................................................... 251
Work Flow ............................................................ 255
TROUBLE DIAGNOSIS — BASIC INSPECTION .. 256
A/T Fluid Check .................................................... 256
Stall Test ............................................................... 257
Line Pressure Test ............................................... 260
Road Test ............................................................. 262
TROUBLE DIAGNOSIS — GENERAL DESCRIP-
TION ........................................................................ 277
Symptom Chart .................................................... 277
TCM Terminals and Reference Value ................... 286
TROUBLE DIAGNOSES FOR SYMPTOMS .......... 289
Wiring Diagram — AT — NONDTC ...................... 289
O/D OFF Indicator Lamp Does Not Come On ..... 291
Engine Cannot Be Started In “P” and “N” Position . 293In “P” Position, Vehicle Moves Forward Or Back-
ward When Pushed ..............................................294
In “N” Position, Vehicle Moves ..............................295
Large Shock. “N” → “R” Position ..........................296
Vehicle Does Not Creep Backward In “R” Position .297
Vehicle Does Not Creep Forward In “D”, “2” Or “1”
Position .................................................................299
Vehicle Cannot Be Started From D
1 .....................301
A/T Does Not Shift: D
1 → D2 Or Does Not Kickdown:
D
4 → D2 ................................................................304
A/T Does Not Shift: D
2 → D3 ................................307
A/T Does Not Shift: D
3 → D4 ................................309
A/T Does Not Perform Lock-Up ............................311
A/T Does Not Hold Lock-Up Condition .................312
Lock-Up Is Not Released ......................................314
Engine Speed Does Not Return To Idle (Light Brak-
ing D
4 → D3 ) ........................................................315
Vehicle Does Not Start From D
1 ...........................317
A/T Does Not Shift: D
4 → D3 , When Overdrive Con-
trol Switch “ON” → “OFF” .....................................318
A/T Does Not Shift: D
3 → 22 , When Selector Lever
“D” → “2” Position .................................................319
A/T Does Not Shift: 2
2 → 11 , When Selector Lever
“2” → “1” Position .................................................320
Vehicle Does Not Decelerate By Engine Brake ....322
TCM Self-Diagnosis Does Not Activate ................324
ALL
CAN COMMUNICATION LINE ...............................329
Description ............................................................329
On Board Diagnosis Logic ....................................329
Possible Cause .....................................................329
DTC Confirmation Procedure ...............................329
Wiring Diagram — AT — CAN ..............................330
Diagnostic Procedure ...........................................331
VEHICLE SPEED SENSOR·A/T (REVOLUTION
SENSOR) ................................................................332
Description ............................................................332
CONSULT-II Reference Value ..............................332
On Board Diagnosis Logic ....................................332
Possible Cause .....................................................332
DTC Confirmation Procedure ...............................332
Wiring Diagram — AT — VSSA/T ........................334
Diagnostic Procedure ...........................................335
DTC VEHICLE SPEED SENSOR MTR ..................339
Description ............................................................339
CONSULT-II Reference Value ..............................339
On Board Diagnosis Logic ....................................339
Possible Cause .....................................................339
DTC Confirmation Procedure ...............................339
Wiring Diagram — AT — VSSMTR ......................341
Diagnostic Procedure ...........................................343
ACCELE RATOR PEDAL POSITION (APP) SEN-
SOR .........................................................................345
Description ............................................................345
On Board Diagnosis Logic ....................................345
Possible Cause .....................................................345
DTC Confirmation Procedure ...............................345