2005 NISSAN X-TRAIL fuel filter

PRECAUTIONS
GI-7
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HOSE CLAMPING

If old rubber hose is re-used, install hose clamp in its original
position (at the indentation where the old clamp was). If there is
a trace of tube bulging left on the old rubber hose, align rubber
hose at that position.

Discard old clamps; replace with new ones.

After installing plate clamps, apply force to them in the direction
of the arrow, tightening rubber hose equally all around.
Precautions for Engine OilsEAS000FW
Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin contact
with used oil.
If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible.
HEALTH PROTECTION PRECAUTIONS

Avoid prolonged and repeated contact with oils, particularly used engine oils.

Wear protective clothing, including impervious gloves where practicable.

Do not put oily rags in pockets.

Avoid contaminating clothes, particularly underpants, with oil.

Heavily soiled clothing and oil-impregnated footwear should not be worn. Overalls must be cleaned regu-
larly.

First aid treatment should be obtained immediately for open cuts and wounds.

Use barrier creams, applying them before each work period, to help the removal of oil from the skin.

Wash with soap and water to ensure all oil is removed (skin cleansers and nail brushes will help). Prepa-
rations containing lanolin replace the natural skin oils which have been removed.

Do not use gasoline, kerosene, diesel fuel, gas oil, thinners or solvents for cleaning skin.

If skin disorders develop, obtain medical advice without delay.

Where practical, degrease components prior to handling.

Where there is a risk of eye contact, eye protection should be worn, for example, chemical goggles or face
shields; in addition an eye wash facility should be provided.
ENVIRONMENTAL PROTECTION PRECAUTIONS
Dispose of used oil and used oil filters through authorized waste disposal contractors to licensed waste dis-
posal sites, or to the waste oil reclamation trade. If in doubt, contact the local authority for advice on disposal
facilities.
It is illegal to pour used oil on to the ground, down sewers or drains, or into water sources.
The regulations concerning pollution vary between regions.
Precautions for Air Conditioning EAS000FX
Use an approved refrigerant recovery unit any time the air conditioning system must be discharged. Refer to
ATC/MTC section “HFC-134a (R-134a) Service Procedure”, “REFRIGERANT LINES” for specific instructions.
SMA021D
SMA022D

EM-1
ENGINE MECHANICAL
B ENGINE
CONTENTS
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SECTION EM
A
EM

ENGINE MECHANICAL
QR
PRECAUTIONS .......................................................... 5
Precautions for Drain Engine Coolant ...................... 5
Precautions for Disconnecting Fuel Piping .............. 5
Precautions for Removal and Disassembly ............. 5
Precautions for Inspection, Repair and Replace-
ment ......................................................................... 5
Precautions for Assembly and Installation ............... 5
Parts Requiring Angle Tightening ............................. 5
Precautions for Liquid Gasket .................................. 6
REMOVAL OF LIQUID GASKET .......................... 6
LIQUID GASKET APPLICATION PROCEDURE ..... 6
PREPARATION ........................................................... 7
Special Service Tools ............................................... 7
Commercial Service Tools ........................................ 9
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ...............................................11
NVH Troubleshooting — Engine Noise ................... 11
Use the Chart Below to Help You Find the Cause
of the Symptom. ..................................................... 12
DRIVE BELTS ........................................................... 13
Checking Drive Belts .............................................. 13
Tension Adjustment ................................................ 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 14
Removal and Installation of Drive Belt Auto-Ten-
sioner ..................................................................... 14
REMOVAL ........................................................... 14
INSTALLATION ................................................... 15
AIR CLEANER AND AIR DUCT ............................... 16
Removal and Installation ........................................ 16
REMOVAL ........................................................... 16
INSTALLATION ................................................... 17
Changing Air Cleaner Filter .................................... 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
INTAKE MANIFOLD ................................................. 18
Removal and Installation (QR20DE) ...................... 18
REMOVAL ........................................................... 18INSTALLATION ................................................... 19
INSPECTION AFTER INSTALLATION ................ 20
Removal and Installation (QR25DE) ...................... 21
REMOVAL ........................................................... 21
INSPECTION AFTER REMOVAL ....................... 23
INSTALLATION ................................................... 23
INSPECTION AFTER INSTALLATION ................ 24
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST .......................................................................... 25
Removal and Installation ........................................ 25
REMOVAL ........................................................... 25
INSPECTION AFTER REMOVAL ....................... 26
INSTALLATION ................................................... 26
OIL PAN AND OIL STRAINER ................................. 27
Removal and Installation ........................................ 27
REMOVAL ........................................................... 27
INSPECTION AFTER REMOVAL ....................... 29
INSTALLATION ................................................... 29
INSPECTION AFTER INSTALLATION ................ 30
IGNITION COIL ......................................................... 31
Removal and Installation ........................................ 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
SPARK PLUG ........................................................... 32
Removal and Installation ........................................ 32
REMOVAL ........................................................... 32
INSPECTION AFTER REMOVAL (EXCEPT
RUSSIA) .............................................................. 32
INSPECTION AFTER REMOVAL (FOR RUS-
SIA) ..................................................................... 33
INSTALLATION ................................................... 33
FUEL INJECTOR AND FUEL TUBE ........................ 34
Removal and Installation (QR20DE) ...................... 34
REMOVAL ........................................................... 34
INSTALLATION ................................................... 36
INSPECTION AFTER INSTALLATION ................ 38
Removal and Installation (QR25DE) ...................... 39
REMOVAL ........................................................... 39
INSTALLATION ................................................... 41
INSPECTION AFTER INSTALLATION ................ 43

EM-3
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EMA

YD22DDTi
PRECAUTIONS ...................................................... 130
Precautions for Draining Engine Coolant ............. 130
Precautions for Disconnecting Fuel Piping .......... 130
Precautions for Removal and Disassembly ......... 130
Precautions for Inspection, Repair and Replace-
ment ..................................................................... 130
Precautions for Assembly and Installation ........... 130
Parts Requiring Angle Tightening ......................... 130
Precautions For Liquid Gasket ............................. 131
REMOVAL OF LIQUID GASKET ...................... 131
LIQUID GASKET APPLICATION PROCEDURE . 131
PREPARATION ....................................................... 132
Special Service Tools ........................................... 132
Commercial Service Tools .................................... 136
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ............................................ 138
NVH Troubleshooting — Engine Noise ................ 138
Use the Chart Below to Help You Find the Cause
of the Symptom. ................................................... 139
DRIVE BELTS ......................................................... 140
Checking Drive Belts ............................................ 140
Tension Adjustment .............................................. 140
A/C COMPRESSOR BELT ............................... 141
ALTERNATOR AND WATER PUMP BELT ....... 141
Removal and Installation ...................................... 141
REMOVAL ......................................................... 141
INSTALLATION ................................................. 141
AIR CLEANER AND AIR DUCT ............................. 142
Removal and Installation ...................................... 142
REMOVAL ......................................................... 142
INSTALLATION ................................................. 142
CHANGING AIR CLEANER FILTER ................. 143
CHARGE AIR COOLER ......................................... 144
Removal and Installation ...................................... 144
REMOVAL ......................................................... 144
INSPECTION AFTER REMOVAL ..................... 144
INSTALLATION ................................................. 144
INTAKE MANIFOLD ............................................... 146
Removal and Installation ...................................... 146
REMOVAL ......................................................... 146
INSPECTION AFTER REMOVAL ..................... 147
INSTALLATION ................................................. 147
INSPECTION AFTER INSTALLATION ............. 148
CATALYST .............................................................. 149
Removal and Installation ...................................... 149
REMOVAL ......................................................... 149
INSTALLATION ................................................. 150
EXHAUST MANIFOLD AND TURBOCHARGER .. 151
Removal and Installation ...................................... 151
REMOVAL ......................................................... 151
INSTALLATION ................................................. 152
INSPECTION AFTER INSTALLATION ............. 152
Disassembly and Assembly ................................. 153
DISASSEMBLY ................................................. 153
ASSEMBLY ....................................................... 153INSPECTION AFTER DISASSEMBLY ..............154
Turbocharger ........................................................154
ROTOR SHAFT CLEARANCE ..........................154
ROTOR SHAFT END PLAY ..............................155
TURBINE WHEEL .............................................155
COMPRESSOR WHEEL ...................................155
TURBOCHARGER BOOST CONTROL ACTU-
ATOR .................................................................155
TROUBLE DIAGNOSIS OF TURBOCHARGER .156
OIL PAN AND OIL STRAINER ...............................157
Removal and Installation ......................................157
REMOVAL .........................................................157
INSPECTION AFTER REMOVAL .....................159
INSTALLATION .................................................159
INSPECTION AFTER INSTALLATION ..............161
GLOW PLUG ..........................................................162
Removal and Installation ......................................162
REMOVAL .........................................................162
INSTALLATION .................................................162
VACUUM PUMP ......................................................163
Removal and Installation ......................................163
INSPECTION BEFORE REMOVAL ..................163
REMOVAL .........................................................163
INSTALLATION .................................................164
INSPECTION AFTER INSTALLATION ..............165
Disassembly and Assembly ..................................165
DISASSEMBLY .................................................165
ASSEMBLY .......................................................166
INJECTION TUBE AND FUEL INJECTOR ............167
Removal and Installation ......................................167
REMOVAL .........................................................167
INSTALLATION .................................................169
INSPECTION AFTER INSTALLATION ..............170
FUEL PUMP ............................................................171
Removal and Installation ......................................171
REMOVAL .........................................................171
INSPECTION AFTER REMOVAL .....................175
INSTALLATION .................................................175
ROCKER COVER ...................................................178
Removal and Installation ......................................178
REMOVAL .........................................................178
INSTALLATION .................................................179
INSPECTION AFTER INSTALLATION ..............179
CAMSHAFT ............................................................180
Removal and Installation ......................................180
REMOVAL .........................................................180
INSPECTION AFTER REMOVAL .....................181
INSTALLATION .................................................184
Valve Clearance ...................................................185
INSPECTION ....................................................185
ADJUSTMENTS ................................................187
OIL SEAL ................................................................190
Removal and Installation of Valve Oil Seal ...........190
REMOVAL .........................................................190
INSTALLATION .................................................190
Removal and Installation of Front Oil Seal ...........191
REMOVAL .........................................................191

EM-200
[YD22DDTi]
PRIMARY TIMING CHAIN

REMOVAL
1. Remove engine coolant reservoir tank. Refer to CO-35, "RADIATOR" .
2. Remove charge air cooler. Refer to EM-144, "
Removal and Installation" .
3. Remove air cleaner and air duct. Refer to EM-142, "
Removal and Installation" .
4. Remove rocker cover. Refer to EM-178, "
Removal and Installation" .
5. Remove RH engine mounting insulator and bracket. Refer to EM-222, "
ENGINE ASSEMBLY" .
6. Pull power steering reservoir tank out of brackets to move power steering piping. Refer to PS-37,
"HYDRAULIC LINE" .
CAUTION:
To avoid removing power steering reservoir tank out of brackets move it with power steering pip-
ing aside.
7. Remove oil pan (upper and lower). Refer to EM-157, "
Removal and Installation" .
8. Remove oil filter bracket. Refer to LU-26, "
OIL FILTER BRACKET" .
9. Remove fuel injector. Refer to EM-167, "
Removal and Installation" .
10. Remove secondary timing chain and associated parts. Refer to EM-193, "
Removal and Installation" .
11. When removing rear chain case, remove camshaft sprockets. Refer to EM-180, "
Removal and Installa-
tion" .
12. Remove crankshaft pulley as follows:
a. Hold crankshaft pulley with the pulley holder (special service
tool).
b. Loosen crankshaft pulley fixing bolt and pull out the bolt approx-
imately 10 mm (0.39 in).
c. Using the pulley puller (special service tool), remove crankshaft
pulley.

Use two M6 bolts with approx. 60 mm (2.36 in) shank length
for securing crankshaft pulley.
13. Remove oil pump housing.
10. O-ring 11. Chain guide 12. Tension guide
13. Spacer 14. Gasket 15. Front chain case
16. Rubber washer 17. Crankshaft pulley 18. Front oil seal
19. Power steering oil pump cover 20. Oil pump housing 21. Primary timing chain
22. Oil pump drive spacer 23. Crankshaft sprocket 24. Secondary timing chain
25. Rear chain case 26. Power steering oil pump 27. Key
JEM131G
JEM132G

EC-10 CONSULT-II Reference Value in Data Monitor Mode
.946
Wiring Diagram .....................................................947
Diagnostic Procedure ...........................................948
Component Inspection ..........................................953
ASCD INDICATOR ..................................................954
Component Description ........................................954
CONSULT-II Reference Value in Data Monitor Mode
.954
Wiring Diagram .....................................................955
Diagnostic Procedure ...........................................957
MI & DATA LINK CONNECTORS ...........................958
Wiring Diagram .....................................................958
EVAPORATIVE EMISSION SYSTEM .....................962
Description ............................................................962
Component Inspection ..........................................965
POSITIVE CRANKCASE VENTILATION ...............967
Description ............................................................967
Component Inspection ..........................................967
AUTOMATIC SPEED CONTROL DEVICE (ASCD) .969
System Description ...............................................969
Component Description ........................................970
SERVICE DATA AND SPECIFICATIONS (SDS) ....971
Fuel Pressure .......................................................971
Idle Speed and Ignition Timing .............................971
Mass Air Flow Sensor ...........................................971
Intake Air Temperature Sensor .............................971
Engine Coolant Temperature Sensor ...................971
Heated Oxygen Sensor 1 Heater .........................971
Heated Oxygen sensor 2 Heater ..........................971
Crankshaft Position Sensor (POS) .......................971
Camshaft Position Sensor (PHASE) ....................972
Throttle Control Motor ...........................................972
Injector ..................................................................972
Fuel Pump ............................................................972
YD (WITH EURO-OBD)
INDEX FOR DTC .....................................................973
Alphabetical Index ................................................973
DTC No. Index ......................................................976
PRECAUTIONS .......................................................979
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ...............................................................979
On Board Diagnostic (OBD) System of Engine ....979
Precautions ...........................................................979
Wiring Diagrams and Trouble Diagnosis ..............982
PREPARATION .......................................................983
Special Service Tools ...........................................983
Commercial Service Tools ....................................983
ENGINE CONTROL SYSTEM ................................984
System Diagram ...................................................984
Vacuum Hose Drawing .........................................985
System Chart ........................................................986
Fuel Injection Control System ...............................986
Fuel Injection Timing Control System ...................988
Air Conditioning Cut Control .................................988
Fuel Cut Control (At No Load & High Engine Speed) .988Crankcase Ventilation System ..............................989
CAN Communication ............................................989
BASIC SERVICE PROCEDURE .............................994
Fuel Filter ..............................................................994
Fuel Pump Learning Value Clearing .....................994
ON BOARD DIAGNOSTIC (OBD) SYSTEM ...........996
Introduction ...........................................................996
Three Trip Detection Logic and One Trip Detection
Logic .....................................................................996
Emission-related Diagnostic Information ..............996
NATS (Nissan Anti-theft System) .........................1001
Malfunction Indicator (MI) ....................................1001
OBD System Operation Chart ..............................1004
TROUBLE DIAGNOSIS .........................................1007
Trouble Diagnosis Introduction ............................1007
DTC Inspection Priority Chart ..............................1010
Basic Inspection ...................................................1012
Symptom Matrix Chart .........................................1016
Engine Control Component Parts Location ..........1020
Circuit Diagram ....................................................1025
ECM Harness Connector Terminal Layout ...........1027
ECM Terminals And Reference Value ..................1027
CONSULT-II Function (ENGINE) .........................1034
Generic Scan Tool (GST) Function ......................1040
CONSULT-II Reference Value in Data Monitor Mode
1042
Major Sensor Reference Graph in Data Monitor
Mode ....................................................................1043
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT ......................................................................1045
Description ...........................................................1045
Diagnostic Procedure ...........................................1045
POWER SUPPLY AND GROUND CIRCUIT ..........1046
Wiring Diagram ....................................................1046
Diagnostic Procedure ...........................................1047
Component Inspection .........................................1054
Ground Inspection ................................................1055
DTC U1000 CAN COMMUNICATION LINE ...........1056
Description ...........................................................1056
On Board Diagnosis Logic ...................................1056
DTC Confirmation Procedure ...............................1056
Wiring Diagram ....................................................1057
Diagnostic Procedure ...........................................1058
DTC P0016 CKP - CMP CORRELATION ..............1059
On Board Diagnosis Logic ...................................1059
DTC Confirmation Procedure ...............................1059
Diagnostic Procedure ...........................................1059
DTC P0045 TC BOOST CONTROL SOLENOID
VALVE .....................................................................1061
Description ...........................................................1061
On Board Diagnosis Logic ...................................1061
DTC Confirmation Procedure ...............................1061
Wiring Diagram ....................................................1062
Diagnostic Procedure ...........................................1063
Component Inspection .........................................1064
DTC P0088 FUEL SYSTEM ...................................1066
On Board Diagnosis Logic ...................................1066
DTC Confirmation Procedure ...............................1066

EC-14 Wiring Diagram ....................................................1294
Diagnostic Procedure ..........................................1296
DTC P2147, P2148 FUEL INJECTOR CIRCUIT ...1297
Component Description .......................................1297
CONSULT-II Reference Value in Data Monitor Mode
1297
On Board Diagnosis Logic ...................................1297
DTC Confirmation Procedure ..............................1297
Wiring Diagram ....................................................1298
Diagnostic Procedure ..........................................1300
Component Inspection .........................................1301
Removal and Installation .....................................1302
DTC P2228, P2229 BARO SENSOR .....................1303
Description ...........................................................1303
On Board Diagnosis Logic ...................................1303
DTC Confirmation Procedure ..............................1303
Diagnostic Procedure ..........................................1304
GLOW CONTROL SYSTEM ..................................1305
Description ...........................................................1305
Wiring Diagram ....................................................1306
Diagnostic Procedure ..........................................1308
Component Inspection .........................................1312
Removal and Installation .....................................1312
BRAKE SWITCH ....................................................1313
Description ...........................................................1313
CONSULT-II Reference Value in Data Monitor Mode
1313
Wiring Diagram ....................................................1314
Diagnostic Procedure ..........................................1316
Component Inspection .........................................1320
PNP SWITCH .........................................................1322
Description ...........................................................1322
CONSULT-II Reference Value in Data Monitor Mode
1322
Wiring Diagram ....................................................1323
Diagnostic Procedure ..........................................1324
PSP SWITCH .........................................................1326
Component Description .......................................1326
CONSULT-II Reference Value in Data Monitor Mode
1326
Wiring Diagram ....................................................1327
Diagnostic Procedure ..........................................1328
Component Inspection .........................................1329
Removal and Installation .....................................1330
FUEL TRANSPORT PUMP ....................................1331
Description ...........................................................1331
Wiring Diagram ....................................................1332
Diagnostic Procedure ..........................................1334
Component Inspection .........................................1338
Removal and Installation .....................................1338
AUTOMATIC SPEED CONTROL DEVICE (ASCD) 1339
System Description ..............................................1339
Component Description .......................................1340
ASCD INDICATOR .................................................1341
Component Description .......................................1341
Wiring Diagram—LHD Models .............................1342
Wiring Diagram—RHD Models ............................1343
Diagnostic Procedure ..........................................1344START SIGNAL ......................................................1345
Wiring Diagram ....................................................1345
Diagnostic Procedure ...........................................1346
MI & DATA LINK CONNECTORS ..........................1348
Wiring Diagram ....................................................1348
SERVICE DATA AND SPECIFICATIONS (SDS) ...1350
General Specifications .........................................1350
Mass Air Flow Sensor ..........................................1350
Engine Coolant Temperature Sensor ...................1350
Fuel Rail Pressure Sensor ...................................1350
Glow Plug .............................................................1350
EGR Volume Control Valve ..................................1350
Crankshaft Position Sensor .................................1350
Camshaft Position Sensor ...................................1350
YD (WITHOUT EURO-OBD)
INDEX FOR DTC ....................................................1351
Alphabetical Index ................................................1351
DTC No. Index .....................................................1353
PRECAUTIONS ......................................................1355
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ..............................................................1355
On Board Diagnostic (OBD) System of Engine ...1355
Precautions ..........................................................1355
Wiring Diagrams and Trouble Diagnosis ..............1358
PREPARATION ......................................................1359
Special Service Tools ...........................................1359
Commercial Service Tools ...................................1359
ENGINE CONTROL SYSTEM ................................1360
System Diagram ..................................................1360
Vacuum Hose Drawing ........................................1361
System Chart .......................................................1362
Fuel Injection Control System ..............................1362
Fuel Injection Timing Control System ..................1364
Air Conditioning Cut Control ................................1364
Fuel Cut Control (At No Load & High Engine Speed) 1364
Crankcase Ventilation System .............................1365
CAN Communication ...........................................1365
BASIC SERVICE PROCEDURE ............................1370
Fuel Filter .............................................................1370
Fuel Pump Learning Value Clearing ....................1370
ON BOARD DIAGNOSTIC (OBD) SYSTEM ..........1372
DTC and MI Detection Logic ................................1372
Diagnostic Trouble Code (DTC) ...........................1372
Freeze Frame Data ..............................................1373
NATS (Nissan Anti-theft System) .........................1373
Malfunction Indicator (MI) ....................................1373
Relationship Between MI, DTC, CONSULT-II and
Driving Patterns ...................................................1376
TROUBLE DIAGNOSIS .........................................1378
Trouble Diagnosis Introduction ............................1378
DTC Inspection Priority Chart ..............................1381
Basic Inspection ...................................................1382
Symptom Matrix Chart .........................................1387
Engine Control Component Parts Location ..........1391
Circuit Diagram ....................................................1396
ECM Harness Connector Terminal Layout ...........1398

BASIC SERVICE PROCEDURE
EC-51
[QR (WITH EURO-OBD)]
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EC


Fuel filter for clogging

Fuel pump

Fuel pressure regulator for clogging
If OK, replace fuel pressure regulator.
If NG, repair or replace.

TROUBLE DIAGNOSIS
EC-87
[QR (WITH EURO-OBD)]
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EC

1 - 6: The numbers refer to the order of inspection.Va l v e
mecha-
nismTiming chain
55555 55 5EM-46
CamshaftEM-56
Intake valve timing controlEM-46
Intake valve
3EM-70
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/
Gasket
55555 55 5EM-25
, EX-
2Three way catalyst
Lubrica-
tionOil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery
55555 55 52EM-27
, LU-
13 , LU-10 ,
LU-5
Oil level (Low)/Filthy oilLU-7
Cooling Radiator/Hose/Radiator filler cap
55555 55 25CO-12
Thermostat 5CO-23
Water pumpCO-21
Water galleryCO-7
Cooling fan 5CO-19
Coolant level (low)/Contaminated
coolantCO-9
NATS (Nissan Anti-theft System) 1 1EC-64 or
BL-108
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA