2005 NISSAN NAVARA center console

INSTRUMENT PANEL ASSEMBLY
IP-11
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IP
1. Remove the center console. Refer toIP-16, "CENTER CONSOLE".
2. Remove the steering column covers. Refer toPS-11, "
STEERING COLUMN".
3. Remove the combination meter. Refer toIP-13, "
COMBINATION METER".
4. Release then disconnect the optical sensor harness.
5. Remove the LH and RH front pillar upper garnish.
6. Remove cluster lid C.
7. Remove screws fixing CD Audio bracket, then remove CD Audio unit assembly. (If equipped). Refer toAV-
73, "Auido Unit (1CD Player Type)".
8. Remove cluster lid D. Refer toIP-12, "
CLUSTER LID D".
9. Remove screws fixing GPS Antenna, then move GPS Antenna.
10. Remove screws fixing display unit bracket, then remove display unit assembly. (If equipped)
11. Remove front passenger air bag module.
12. Remove instrument panel.
lDisconnect harnesses to instrument panel speakers LH and RH and remove speakers.
lDisconnect all remaining harnesses.
lRemove the passenger air bag module. Refer toSRS-40, "FRONT PASSENGER AIR BAG MODULE".
Installation
Installation is in the reverse order of removal.
CLUSTER LID C
Removal - without NAVI
1. Remove storage tray and storage tray liner, then remove cluster lid C screw.
2. Pull cluster lid C rearward to release clips.
3. Disconnect electrical connectors and remove cluster lid C.
Installation - without NAVI
Installation is in the reverse order of removal.
28. Lower instrument panel LH 29. Instrument inner cover protector 30. Optical sensor
31. In-vehicle sensor 32. Hazard switch
WIIA0563E
1. Liner 2. Storage tray 3. Cluster lid C
4. Instrument panel

IP-12
INSTRUMENT PANEL ASSEMBLY
Removal - with NAVI
1. Remove A/T control finisher, or console boot M/T. Refer toIP-14, "A/T CONTROL FINISHER (A/T)",or
Refer toIP-14, "
CONSOLE BOOT M/T".
2. Pull cluster lid C rearward to release clips.
3. Disconnect electrical connectors and remove cluster lid C.
Installation - with NAVI
Installation is in the reverse order of removal.
CLUSTER LID D
Removal
1. Remove center console. Refer toIP-16, "CENTER CONSOLE".
2. Remove lower instrument panel LH. Refer toIP-13, "
LOWER INSTRUMENT PANEL LH".
3. Remove glove box lower. Refer toIP-15, "
LOWER INSTRUMENT PANEL RH AND GLOVE BOX".
4. Disconnect the electrical connectors and remove cluster lid D.
Installation
Installation is in the reverse order of removal.
1. Instrument panel 2. Cluster lid C
MIIB9079E
WIIA0564E
1. Cluster lid D 2. Screws

IP-16
INSTRUMENT PANEL ASSEMBLY
CENTER CONSOLE
Removal
1. Remove cup holder finisher.
2. Remove A/T or M/T finisher. Refer toIP-14, "
A/T CONTROL FINISHER (A/T)".
3. Remove RH lower glove box assembly.
4. Remove center console screws.
5. Release center console, rear base, from front base.
6. Disconnect electrical connectors and remove center console.
Installation
Installation is in the reverse order of removal.
1. Center console front base. 2. Center console rear base.
MIIB9142E

INSTRUMENT PANEL ASSEMBLY
IP-17
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IP
Disassembly and AssemblyEIS00DZ0
CENTER CONSOLE
Disassembly
1. Remove the center console. Refer toIP-16, "CENTER CONSOLE".
2. Remove front cup holder insert and assembly.
3. Remove latch from console lid.
4. Remove hinge from console lid. Remove console lid.
5. Remove console bin and reinforcement assembly.
6. Remove rear finisher assembly.
7. Remove rear cup holder assembly.
8. Remove ash tray (if equipped).
9. Remove console bracket.
10. Remove wire harness bracket.
Assembly
Assembly is in the reverse order of disassembly.
MIIB9143E
1. A/T control finisher (A/T) 2. Center console front base 3. Bracket
4. Center console rear base 5. Rear finisher assembly 6. Cup holder
7. Center console bin and reinforce-
ment8. Hinge 9. Center console lid
10. Cup holder finisher 11. Cup holder insert 12. A/T finisher
13. Ashtray

MTC-3
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MTC BLOWER MOTOR RESISTOR ................................112
Components .......................................................... 112
Removal and Installation ....................................... 112
REMOVAL .......................................................... 112
INSTALLATION .................................................. 112
DUCTS AND GRILLES ...........................................113
Components .......................................................... 113
Removal and Installation ....................................... 116
CENTER CONSOLE HEAT DUCT AND REAR
FINISHER ASSEMBLY GRILLE ........................ 116
DEFROSTER NOZZLE ...................................... 116
RH AND LH SIDE DEMISTER DUCT ................ 116
RH AND LH VENTILATOR DUCT ...................... 116
CENTER VENTILATOR DUCT .......................... 116
FLOOR DUCT .................................................... 116
GRILLES ............................................................ 116
REFRIGERANT LINES ............................................118
HFC-134a (R-134a) Service Procedure ................ 118
SETTING OF SERVICE TOOLS AND EQUIP-
MENT ................................................................. 118
Components ......................................................... 120
Removal and Installation for Compressor ............ 122
REMOVAL ......................................................... 122
INSTALLATION ................................................. 122
Removal and Installation for Compressor Clutch . 123
REMOVAL ......................................................... 123
INSPECTION .................................................... 124
INSTALLATION ................................................. 124
BREAK-IN OPERATION ................................... 126
Removal and Installation for Low-pressure Flexible
Hose ..................................................................... 126
REMOVAL ......................................................... 126
INSTALLATION ................................................. 126
Removal and Installation for High-pressure Flexible
Hose ..................................................................... 126
REMOVAL ......................................................... 126INSTALLATION .................................................126
Removal and Installation for High-pressure Pipe . 126
REMOVAL .........................................................126
INSTALLATION .................................................126
Removal and Installation for Low-pressure Pipe ..127
REMOVAL .........................................................127
INSTALLATION .................................................127
Removal and Installation for Refrigerant Pressure
Sensor ..................................................................127
REMOVAL .........................................................127
INSTALLATION .................................................127
Removal and Installation for Condenser ..............127
REMOVAL .........................................................127
INSTALLATION .................................................128
Removal and Installation for Evaporator ..............129
REMOVAL .........................................................130
INSTALLATION .................................................130
Removal and Installation for Expansion Valve ......130
REMOVAL .........................................................130
INSTALLATION .................................................130
Checking for Refrigerant Leaks ............................131
Checking System for Leaks Using the Fluorescent
Leak Detector .......................................................131
Dye Injection .........................................................131
Electronic Refrigerant Leak Detector ....................132
PRECAUTIONS FOR HANDLING LEAK
DETECTOR .......................................................132
CHECKING PROCEDURE ...............................133
SERVICE DATA AND SPECIFICATIONS (SDS) ....135
Service Data and Specifications (SDS) ................135
COMPRESSOR ................................................135
LUBRICANT ......................................................135
REFRIGERANT .................................................135
ENGINE IDLING SPEED ..................................135
BELT TENSION .................................................135

MTC-116
DUCTS AND GRILLES
Removal and Installation
EJS005H9
CENTER CONSOLE HEAT DUCT AND REAR FINISHER ASSEMBLY GRILLE
Removal
The center console must be removed and disassembled to remove the heat duct and rear finisher assembly
grille. Refer toIP-10, "
Removal and Installation".
Installation
Installation is in the reverse order of removal.
DEFROSTER NOZZLE
Removal
1. Remove the instrument panel trim. Refer toIP-10, "Removal and Installation".
2. Remove the defroster nozzle.
Installation
Installation is in the reverse order of removal.
RH AND LH SIDE DEMISTER DUCT
Removal
1. Remove the instrument panel trim. Refer toIP-10, "Removal and Installation".
2. Remove the RH or LH side demister duct.
Installation
Installation is in the reverse order of removal.
RH AND LH VENTILATOR DUCT
Removal
1. Remove the instrument panel trim. Refer toIP-10, "Removal and Installation".
2. Remove the RH or LH ventilator duct.
Installation
Installation is in the reverse order of removal.
CENTER VENTILATOR DUCT
Removal
1. Remove the instrument panel trim. Refer toIP-10, "Removal and Installation".
2. Remove the defroster nozzle.
3. Remove the RH and LH side demister ducts.
4. Remove the RH and LH ventilator ducts.
5. Remove the center ventilator duct.
Installation
Installation is in the reverse order of removal.
FLOOR DUCT
Removal
1. Remove the floor carpet. Refer toEI-38, "Removal and Installation".
2. Remove the two clips and remove the floor duct.
Installation
Installation is in the reverse order of removal.
GRILLES
Removal
1. Remove the interior trim panel as necessary. Refer toIP-10, "Removal and Installation".
2. Remove the grille from the interior trim panel.
7. LH ventilator grille 8. RH ventilator grille 9. RH side ventilator and demister grille
10. Storage tray bottom cover (RH)

PB-2
PARKING BRAKE CONTROL
PARKING BRAKE CONTROL
PFP:36010
On-Vehicle ServiceEFS006AJ
INSPECTION
When parking brake lever is operated with a force of 196 N (20 kg,
44 lb), make sure parking brake lever stroke is within the specified
number of notches. (Check it by listening and counting ratchet
clicks.)
COMPONENTS INSPECTION
lMake sure that the mounting conditions (looseness, backlash, etc.) of each component are normal.
lCheck the following:
–Device assembly for bend, damage and cracks. Replace if there are.
–Cables and equalizer for wear and damage. Replace if there are.
–Parking brake switch. Replace if it does not work correctly.
ADJUSTMENT
1. Remove center console. Refer toIP-16, "CENTER CONSOLE".
2. Pull parking brake lever until a deep socket wrench can be
inserted.
3. Insert a deep socket wrench onto adjusting nut. Rotate adjusting
nut to fully loosen cable, and then release parking brake lever.
4. Depress the foot brake about 10 times and adjust the rear shoe
clearance.
CAUTION:
Be sure to securely depress the foot brake.
5. Rotate drum to make sure that there is no drag.
6. Adjust parking brake cable with the following procedure.
lWhen replacing parking brake cable, operate parking brake
leverwithaforceof490N(50kg,110lb)about10timesMIN.
lPull parking brake lever until a deep socket wrench can be inserted.
lRotate adjusting nut to adjust parking brake lever stroke using a deep socket wrench.
CAUTION:
Do not reuse adjusting nut after removing it.
lOperate parking brake lever with a force of 196 N (20 kg, 44lb), make sure the parking brake lever
stroke is within the specified number of notches. (Check it by listening and counting ratchet clicks.)
lMake sure that there is no drag on rear brake with parking brake lever completely released.
7. Install center console. Refer toIP-16, "
CENTER CONSOLE". Lever stroke :9-10 notches
SBR073D
SFIA2989E

PB-4
PARKING BRAKE CONTROL
RHD MODEL
Removal and InstallationEFS005S6
REMOVAL
1. Release parking brake lever.
2. Remove center console. Refer toIP-16, "
CENTER CONSOLE".
3. Disconnect parking brake switch connector.
4. Remove adjusting nut (1).
5. Remove device assembly mounting bolt and remove device
assembly from vehicle.
6. Remove front cable mounting nuts and remove front cable from
vehicle.
7. Remove tyre from vehicle.
8. Remove center muffler. Refer toEX-2, "
EXHAUST SYSTEM".
9. Remove propeller shaft. Refer toPR-7, "
REAR PROPELLER
SHAFT".
10. Remove rear cable from toggle lever.
11. Remove rear cable mounting nuts, bolts, and remove rear cable
assembly from vehicle.
SFIA3204E
1. Device assembly 2. Parking brake switch 3. Adjusting nut
4. Front cable 5. Equalizer 6. Rear cable (LH)
7. Rear cable (RH) : Multi-purpose grease
Refer to GI section for symbol marks except in the above.
SFIA2989E