Page 537 of 3171
DIAGNOSIS SYSTEM
AV-49
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SCREEN TROUBLE DIAGNOSIS
lIf RGB signal is malfunctioning, the tint of the color bar display is as follows.
VEHICLE SIGNALS
Acomparisoncheckcanbemadeofeachactualvehiclesignaland
the signals recognized by the system.
SKIB3662E
R (red) signal error : Light blue (Cyan) tint
G (green) signal error : Purple (Magenta) tint
B (blue) signal error : Yellow tint
SKIB3663E
Diagnosis itemDis-
playVehicle status Remarks
Vehicle speedON Vehicle speed > 0 km/h
Changes in indication may be delayed. This is normal. OFF Vehicle speed = 0 km/h
– Ignition switch ACC
Parking brakeON Parking brake is applied.
OFF Parking brake is released.
LightsON Lighting switch ON
–
OFF Lighting switch OFF
IgnitionON Ignition switch ON
–
OFF Ignition switch ACC
ReverseON Selector lever in R position
Changes in indication may be delayed. This is normal. OFFSelector lever in any position
other than R
– Ignition switch ACC
Page 541 of 3171

DIAGNOSIS SYSTEM
AV-53
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VEHICLE CAN DIAGNOSIS
lCAN communication status and error counter is displayed.
lError counter displays 0 if any malfunction is not detected in the
past. If the malfunction is detected, it displays 40. When turning
the ignition switch ON, if it is normal, it displays 39. The lower
limitofthecounteris1.
lIf it resets, the error counter displays 0.
NOTE:
“???” indicates UNKWN.
DVD-ROM Communication Error
lMalfunction is detected on DVD-ROM
drive pickup lens in NAVI control unit
lThere is dirt and damage on the map
disc
lClean the DVD-ROM drive pickup
lens in NAVI control unit using the
specified cleaning disc
lMap disc
lNAVI control unit DVD-ROM Read Error
DVD-ROM Disc Error
DVD-ROM Mechanism not Detected
DVD-ROM Mechanism Error
DVD-ROM Focus Error
DVD-ROM TOC Error
DVD-ROM Seek Error
DVD-ROM Error Correction Error
DVD-ROM Data Transfer Error
DVD-ROM Data Error
DVD-ROM Time-out
DVD-ROM Loading / Eject Error
CAN Controller Memory Error
NAVI control unit malfunction is
detectedReplace NAVI control unit
Bluetooth Module Connection ErrorDisplay Item DescriptionPossible malfunction location/Action to
take
SignalStatu s
(Current)Count.
(Past)
Rx (ECM) OK / ??? 0 - 40
Rx (Cluster) OK / ??? 0 - 40
SKIB4661E
Page 542 of 3171

AV-54
DIAGNOSIS SYSTEM
AV COMM DIAGNOSIS
lDisplays the communication condition between NAVI control unit
(master unit) and each unit.
lError counter displays 0 if any malfunction is not detected in the
past. If the malfunction is detected, it displays 40. When turning
the ignition switch ON, if it is normal, it displays 39. The lower
limitofthecounteris1.
lIf it resets, the error counter is deleted.
ITM: NAVI control unit
NOTE:
“???” indicates UNKWN.
HANDSFREE PHONE
Handsfree Volume Adjustment
The received volume adjustment of hands-free phone can be
adjusted to Low, Medium, and High settings.
Voice Microphone Test
When this function is turned ON, the voice that is input to microphone is output to front speaker via TEL voice
signal line. The microphone and TEL voice signal line can be checked.
Delete Handsfree Memory
Erase the memory related to the hands-free phone.
BLUETOOTH
Confirm/Change Passkey
lThe passkey of Bluetooth can be confirmed and changed.
lThe passkey can be changed by four digits within 0 to 9.
SignalStatus
(Current)Count.
(Past)
C Tx (ITM-Primary SW) OK / ??? 0 - 40
CRx(PrimarySW-ITM) OK/??? 0-40
C Rx (STRG SW-ITM) OK / ??? 0 - 40
C Rx (Audio-ITM) OK / ??? 0 - 40
C Rx (Amp-ITM) OK / ??? 0 - 40
C Rx (RDS-ITM) OK / ??? 0 - 40
SKIB4668E
SKIB3668E
SKIB3669E
Page 543 of 3171
DIAGNOSIS SYSTEM
AV-55
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Confirm/Change Device Name
lThe device name of Bluetooth can be confirmed and changed.
lThe device name can be changed by sixteen digits within A to Z
(small character can be used) and - (hyphen).
DELETE UNIT CONNECTION LOG
Erase the connection history of unit and error history that is recorded
in NAVI control unit (Clear the connection history of the removed
unit)
SKIB3670E
SKIB3671E
Page 546 of 3171

AV-58
DIAGNOSIS SYSTEM
DATA MONITOR
When “DATA MONITOR” is selected, “ALL SIGNALS” and “SELEC-
TION FROM MENU” are displayed.
All Signals
lWhen “ALL SIGNALS” is selected and “START” is touched, the
following vehicle signal condition that is input to NAVI control
unit is displayed.
lFor each signal, actual signal can be compared with the condi-
tion recognized on the system.
DVD-ROM COMM [U1208]
lMalfunctionisdetectedonDVD-ROM
drive pickup lens in NAVI control unit
lThere is dirt and damage on the map
disc
lMap disc
lNAVI control unit DVD-ROM READ [U1209]
DVD-ROM DISC [U120A]
DVD-ROM MECHA DETECT [U120C]
DVD-ROM DRIVE MECHA [U120D]
DVD-ROM FOCUS [U120E]
DVD-ROM TOC [U120F]
DVD-ROM SEEK [U1210]
DVD-ROM ERR CORRECTION [U1211]
DVD-ROM DATA FORWARD [U1212]
DVD-ROM DATA [U1213]
DVD-ROM TIMEOUT [U1214]
DVD-ROM LOAD [U1215]
CAN CONT [U1216]
NAVI control unit malfunction is
detectedReplace NAVI control unit
BLUETOOTH CONN [U1217]Display Item DescriptionPossible malfunction location/Action to
take
SKIB3675E
SKIB3676E
Display ItemDis-
playVehicle status Remarks
VHCL SPD SIGONWhen vehicle speed is 0 km/h
(0 MPH) or more
Changes in indication may be delayed. This is
normal. OFFWhen vehicle speed is 0 km/h
(0 MPH)
PKB SIGON Parking brake is applied.
OFF Parking brake is released.
Page 549 of 3171

TROUBLE DIAGNOSIS
AV-61
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AV
TROUBLE DIAGNOSISPFP:00004
Navigation SystemEKS00Q6O
RGB ImageEKS00Q6P
Symptoms Check items Possible malfunction location/Action to take
AV switch cannot be operatedAll switches cannot be operatedPerform the self-diagnosis using CONSULT-II
Refer toAV-56, "
SELF-DIAG RESULTS".
Only specified switch cannot be
operated
lPerform the self-diagnosis using CONSULT-II
Refer toAV-56, "
SELF-DIAG RESULTS".
–No malfunction
AV switch
–Malfunction is detected
Refer toAV-57, "
Self-Diagnostic Results Display
Item".
Map screen is not displayed
(RGB image other than map is
normal)–Perform the on board self-diagnosis
Refer toAV-47, "
DIAGNOSIS RESULTS".
Fuel economy information display
is malfunctioning–Perform the self-diagnosis using CONSULT-II
Refer toAV-56, "
SELF-DIAG RESULTS".
Voice guidance is not heard. –
lVoice guidance signal circuit
lAudio unit
lNAVI control unit
Traffic information (RDS-TMC) is
not receivedRadio broadcasts are received
lCommunication signal circuit
lAudio unit
lNAVI control unit
Radio broadcasts are not received
lWindow antenna or rod antenna
lAntenna feeder
lAntenna amp. ON signal circuit
lAudio unit
lNAVI control unit
Symptoms Check items Possible malfunction location/Action to take
Color of RGB image is not proper.Light blue (Cyan) tint
lRGB signal (R: red) circuit
lDisplay unit
lNAVI control unit
Purple (Magenta) tint and image is
rolling
lRGB signal (G: green) circuit
lDisplay unit
lNAVI control unit
Screen looks yellowish
lRGB signal (B: blue) circuit
lDisplay unit
lNAVI control unit
RGB image is not displayed
(Nothing is displayed on the
screen)
lAV switch cannot be operated
when it is pressed
lBacklight of display is turned onPerform the self-diagnosis using CONSULT-II
Refer toAV-56, "SELF-DIAG RESULTS".
l“MULTI AV” is not displayed on
“SELECT SYSTEM” screen of
CONSULT-II.lNAVI control unit power supply and ground circuit
lNAVI control unit
Backlight of display is not turned on
lDisplay unit power supply and ground circuit
lDisplay unit
Page 1445 of 3171

CAMSHAFT
EM-63
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Valve Lifter Clearance
VALVE LIFTER OUTER DIAMETER
lMeasure the outer diameter of the valve lifter with the microme-
ter.
VALVE LIFTER BORE DIAMETER
lMeasure the bore diameter of the cylinder head valve lifter with
theinsidemicrometer.
VALVE LIFTER CLEARANCE CALCULATIONS
l(Clearance) = (Valve lifter bore diameter) – (Valve lifter outer diameter)
lIf out of standard, refer to the outer diameter and bore diameter standard values and replace valve lifter
and/or cylinder head.
INSTALLATION
1. Install valve lifter and adjusting shim.
lMake sure that these are installed in the same position as before the removal process.
2. Install camshaft.
lIdentify camshafts by the paint position and screw hole at the
rear end.Standard : 29.960 - 29.975 mm (1.1795 - 1.1801 in)
SEM961E
Standard : 30.000 - 30.021 mm (1.1811 - 1.1819 in)
PBIC0367E
Standard : 0.025 - 0.061 mm (0.0010 - 0.0024 in)
: Engine front
Camshaft (right side) Intake manifold side (1):
Paint is at position (C) (Blue) without screw hole (A).
Camshaft (left side) Exhaust manifold side (2):
No paint with screw hole (B).
PBIC3444E
Page 1506 of 3171

EM-124
CYLINDER BLOCK
Under Size Bearing Usage
lIf bearing clearance is out of the specifications for main bearings in standard size, use under size bear-
ings.
lWhen using under size bearings, measure bearing inner diameter with bearing installed, and grind crank-
shaft journals to adjust clearance to the specification.
Main Bearing Under Size List
Unit: mm (in)
CAUTION:
When grinding crank journals to use under size bearings, keep
corners radius of fillet R. (All journals)
Inspection After DisassemblyEBS01E6G
CRANKSHAFT END PLAY
lUsing dial gauge, measure crankshaft travel amount by moving
the crankshaft forward or backward.
lIf the value exceeds the limit, replace thrust bearings with new
ones and measure again.
If the measurement exceeds the limit again, replace crankshaft
with a new one.
62.967 - 62.975
(2.4790 - 2.4793)0
lBearing grade No.
lBearing thickness
lOil clearance
lIdentification colorSTD 0
1.816 - 1.820
(0.0715 - 0.0717)
0.039 - 0.066
(0.0015 - 0.0026)
BlackSTD 1
1.820 - 1.824
(0.0717 - 0.0718)
0.039 - 0.066
(0.0015 - 0.0026)
BrownSTD 2
1.824 - 1.828
(0.0718 - 0.0720)
0.039 - 0.066
(0.0015 - 0.0026)
Green
62.959 - 62.967
(2.4787 - 2.6790)1
lBearing grade No.
lBearing thickness
lOil clearance
lIdentification colorSTD 1
1.820 - 1.824
(0.0717 - 0.0718)
0.039 - 0.066
(0.0015 - 0.0026)
BrownSTD 2
1.824 - 1.828
(0.0718 - 0.0720)
0.039 - 0.066
(0.0015 - 0.0026)
GreenSTD 3
1.828 - 1.832
(0.0720 - 0.0721)
0.039 - 0.066
(0.0015 - 0.0026)
Yellow
62.951 - 62.959
(2.4784 - 2.4787)2
lBearing grade No.
lBearing thickness
lOil clearance
lIdentification colorSTD 2
1.824 - 1.828
(0.0718 - 0.0720)
0.039 - 0.066
(0.0015 - 0.0026)
GreenSTD 3
1.828 - 1.832
(0.0720 - 0.0721)
0.039 - 0.066
(0.0015 - 0.0026)
YellowSTD 4
1.832 - 1.836
(0.0721 - 0.0723)
0.039 - 0.066
(0.0015 - 0.0026)
Blue
Size Thickness
US 0.25(0.0098) 1.949 - 1.953 (0.0767 - 0.0769)
Standard dimension R : 1.5 - 1.7 mm (0.0591 - 0.0669 in)
JEM216G
Standard : 0.10 - 0.25 mm (0.0039 - 0.0098 in)
Limit : 0.30 mm (0.0118 in)
JEM202G