2005 MITSUBISHI LANCER EVOLUTION IX Workshop Manual

EXTERIOR – GENERAL
51-1
SECTION 51
EXTERIOR
CONTENTS
General........................................................1
Front bumper..............................................2
Front bumper .......................................................2
Rear bumper ...............................................4
Rear bumper ........................................................4
Markings .....................................................6
General
Servicing guidelines have been changed in conjunction with the changes or additions listed below.
Other servicing guidelines remain unchanged.
•Changes made to the shape and component of the front bumper.
•Changes made to the shape and component of the rear bumper.
•Changes made to the method for affixing the front 3-diamonds badge.
•Changes made to the position for affixing the LANCER badge and the EVOLUTION badge.

EXTERIOR – FRONT BUMPER51-2
Front bumper
Front bumper
Removal and fitting
Removal procedure
1. Side valence
2. Centre valence
3. valence centre bracket
4. Front valence
5. Clip for attaching the splash shield•Inter-cooler water spray hose connection
(Ref Section 15)
6. Front bumper ASSY
7. Front bumper stay
Cross section through A-A
clip
clip
Cross section through B-B
Cross section through C-C
capbumper

EXTERIOR – FRONT BUMPER
51-3
Dismantling and assembly
Dismantling procedure
1. Front 3-diamonds badge
2. Front bumper nut
3. Front number plate garnish
4. Front bumper cover A
5. Front bumper cover B
6. Air dam skirt panel
7. Front bumper centre net
8. Front bumper lower plate
9. Front bumper upper plate
10. Front bumper upper support11.Air intake cover
12. Front bumper net
13. Bumper side net (LH)
14. Oil cooler duct
15. Bumper side net (RH)
•Inter-cooler water spray hose and nozzle
(Ref Section 15)
16. Front bumper side plate
17. Front bumper upper reinforcement
18. Front bumper facing
Note:
The main points for dismantling and assembly remain unchanged.
Cross section through A-A
hook
Cross section through B-B
clip
 
A






A 

EXTERIOR – FRONT BUMPER, REAR BUMPER51-4
Rear bumper
Rear bumper
Removal and fitting
Jobs to be completed before removal and after fitting
•Removal and refitting of the rear combination lamp
•Removal and refitting of the rear end trim
•Removal and refitting of the boot area side trim lid
Removal procedure
1. Screw for attaching the splash shield
2. Rear bumper bracket3. Rear bumper ASSY
4. Rear number plate bracket
Cross section
through A-A
clip
splash
shield

EXTERIOR – REAR BUMPER
51-5
Dismantling and assembly
Dismantling procedure
1. Number plate lamp bracket
•Number plate lamp ASSY
2. Rear bumper reinforcement
3. Rear bumper side plate4. Rear bumper facing support, side
reinforcement
5. Rear bumper valence
6. Rear bumper facing
Note:
The main points for dismantling and assembly remain unchanged.
 
A






A 


A






A 

EXTERIOR – MARKINGS 51-6
Markings
Removal and affixing
1. Front 3-diamonds badge (Ref P.51- 3) 2. LANCER badge
3. EVOLUTION badge
Guidelines for affixing markings



A 
Affixing markings
1. Positioning
2. Guidelines for affixing
(1) Using white spirit, remove any grease from the place where the
badges will be affixed.
(2) Remove the protective paper from the back of the badges, and
affix them in the designated places.
Caution
1) Perform this job in an ambient temperature of 20~38ºC, and
in a dust free location.
2) If the job is being performed in an ambient temperature of
less than 20ºC, warm up the badges, and the area of the
body onto which they will be affixed, to a temperature of
20~38ºC.
3) Ensure that air bubbles are not trapped in the adhesive tape
when the badges are affixed.



A 



A 
2. LANCER badge 3. EVOLUTION badge
edge of boot lid

CHASSIS ELECTRICAL – LICENCE PLATE LAMP
SRS AIRBAG – GENERAL54A-1
52B-1
SECTION 52B
SRS AIRBAG
CONTENTS
General........................................................1
General
Acaution label for the airbag has been added on the inside of the bonnet. Other servicing guidelines remain unchanged.
Warning/caution label
SECTION 54A
CHASSIS ELECTRICAL
CONTENTS
Number plate lamp ....................................1
bonnet
Number plate lamp
Due to changes made to the licence plate lamp, servicing guidelines have
been changed to be the same as for the ’03 model Lancer.
Other servicing guidelines remain unchanged.