2005 MERCEDES-BENZ SPRINTER cooling

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Page 1195 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (11) Position the metal routing clip around the
suction line and install the routing clip onto the body
stud.
(12) Install the routing clip retaining nut. Tighten
the nut to 5 N´m (45 in. lbs.).
(13)

Page 1196 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (7) Connect the wire harness connector to the
heater water valve.
(8) Reconnect the battery negative cable.
(9) Fill the cooling system (Refer to 7 - COOLING/
ENGINE/COOLANT - STANDARD PROCEDURE).
UND

Page 1205 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual NOTE: Do not activate the Dosing Pump Prime
more than one time. This will put excess fuel in the
DCHA Heater Module an cause smoke to emit from
the DCHA exhaust pipe when heater activation
occurs.
NOT

Page 1206 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual INSTALLATION
INSTALLATION
(1) Install the unit mounting bracket between the
exhaust bracket and the rail mounting location.
(2) Install the fasteners that support the heater
while supporting the weigh

Page 1207 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (4) Install the heater tubes to the lower heater
connection and the lower EGR cooler connection and
tighten the retaining clamps.(5) Lower the vehicle.
(6) Refill the engine cooling system (Refer to 7

Page 1214 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual CIRCUIT BREAKER - OPERATION......8W-97-2
CIRCUIT INFORMATION - DESCRIPTION . 8W-01-5
CLAMP PLATES - INSTALLATION,
SPRING..............................2-8
CLAMP PLATES - REMOVAL, SPRING......2-8
CLASSI

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MERCEDES-BENZ SPRINTER 2005  Service Repair Manual COVER - REMOVAL, TIMING CHAIN.......9-59
COVER - REMOVAL, TOP..............23-64
COVER - TRAY - INSTALLATION, TOP.....23-64
COVER - TRAY - REMOVAL, TOP........23-63
COVER(S) - INSTALLATION, CYLINDER
H

Page 1220 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual LATCH STRIKER - REMOVAL, REAR......23-41
LEAD - DIAGNOSIS AND TESTING,
TIRE/VEHICLE........................22-8
LEAK DOWN TEST - STANDARD
PROCEDURE, CYLINDER.................9-3
LEAKAGE - DIAGNOSIS AN