2005 LEXUS ES300 brake

D26457
N´m (kgf´cm, ft´lbf): Specified torque
 Non-reusable part
x 7 Oil Pump AssyThrust Needle
Roller Bearing
Forward Clutch AssyThrust Needle
Roller Bearing
22 (226, 16)
O/D Brake gasket
Counter Drive
Gear Bearing Counter
Drive Gear
Washer
Nut
Thrust Bearing
Race No. 1
Thrust Needle
Roller Bearing
Multiple
Disc Clutch
Clutch Hub
210 (2,141, 155) - 350 (3,569, 258)
1st & Reverse
Brake Piston
O-Ring
Snap RingSnap RingPlateFlange
Disc
1st & Reverse Brake
Return Spring
Counter Drive
Gear Bearing
Planetary Carrier
Thrust Washer No. 1Front Planetary
Gear Assy
Brake Hub
Snap Ring
Flange
Plate
Disc
Snap Ring
Second Brake Piston AssyFront Planetary
Ring GearThrust Bearing Race
Thrust Needle
Roller Bearing
Planetary Carrier
Thrust Washer No. 2
Thrust Needle
Roller Bearing
1-W ay Clutch
Inner Race1-W ay Clutch Assy
1-W ay Clutch Outer Sleeve
Rear Planetary
Gear Assy
Thrust Bearing
Race No. 2
Thrust Needle
Roller Bearing
Input Sun Gear
Thrust Needle
Roller BearingSnap Ring
Thrust BearingTransaxle Rear Cover
Needle Roller Bearing
Outer Rear Clutch Oil Seal Ring
Direct Clutch Assy
Thrust Bearing Race
O/D Direct
Clutch Hub Sub-assyThrust Bearing
Rear Planetary
Sun Gear Assy
U151F:
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSMISSION /
TRANSAXLE (U151E/U151F)40-7
31 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)

C89125
O-Ring 
N´m (kgf´cm, ft´lbf): Specified torque
 Non-reusable partThrust Needle
Roller Bearing Thrust Bearing
Underdrive Race No. 2Underdrive Planetary
Gear AssyUnderdrive Clutch Assy
Snap RingFlangePlate
Disc
Underdrive 1-Way
Clutch Assy
Thrust Bearing Race
Needle Roller Bearing
Snap Ring
Underdrive Brake Return
Spring Sub-assyUnderdrive Clutch
Drum Oil Seal RingNeedle Roller
Bearing Underdrive Brake Piston

Parking Lock Pawl
Parking Lock Pawl Shaft
Torsion
Spring
Parking Lock Pawl Pin
Pawl Shaft Clamp
9.8 (100, 87 in.Vlbf)
Front Differential Assy
Clutch Apply Tube
Brake Apply Tube
Transaxle Apply
Tube Clamp
Governor Apply Gasket No. 1 
U151F:
5.4 (55, 48 in.Vlbf)
40-8- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSMISSION /
TRANSAXLE (U151E/U151F)
32 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)

D26702
Snap Ring
2nd Brake Piston Return Spring Sub-assy2nd Brake Piston2nd Brake Cylinder
 O-ring
 Non-reusable part
40-12- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSMISSION /
TRANSAXLE (U151E/U151F)
36 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)

C91931
Valve Body Oil
Strainer Assy
C91932
O-ring
C91933
C83127
C83128
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U151E/U151F)
40-21
45 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
13. REMOVE VALVE BODY OIL STRAINER ASSY
(a) Remove the 3 bolts and oil strainer.
(b) Remove the O-ring from the oil strainer.
14. REMOVE TRANSMISSION VALVE BODY ASSY
(a) Support the valve body assy and remove the 17 bolts and
valve body assy.
15. REMOVE GOVERNOR APPLY GASKET NO.1
(a) Remove the governor apply gasket No.1 from the trans-
axle case.
16. REMOVE TRANSAXLE CASE 2ND BRAKE GASKET
(a) Remove the transaxle case 2nd brake gasket from the
transaxle case.

C83129
D03554
Check Ball
D03555
D03556
D03902
O-ring
C-3 Accumulator Piston 40-22
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U151E/U151F)
46 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
17. REMOVE BRAKE DRUM GASKET
(a) Remove the brake drum gasket from the transaxle case.
18. REMOVE CHECK BALL BODY
(a) Remove the check ball body and spring from the trans-
axle case.
19. REMOVE C-3 ACCUMULATOR PISTON
(a) Remove the spring from the C-3 accumulator piston.
(b) Apply compressed air (392 kPa, 4.0 kgf/cm
2, 57 psi) to the
oil hole and remove the C-3 accumulator piston.
NOTICE:

Blowing off the air may cause the piston to jump-out.
When removing the piston, hold it by your hand using
a waste cloth.

Take care not to splash ATF when air-blowing.
(c) Remove the O-ring from the C-3 accumulator piston.

D26450
Differential
Gear Assy
D03573
D03574
Forward Clutch
Assy
D03906
Thrust Needle
Roller Bearing
D26787
Multiple Disc
Clutch Clutch
HubThrust Needle
Roller Bearing
Thrust Needle
Roller Bearing
Thrust
Bearing
Race
No.1
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U151E/U151F)
40-27
51 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
34. REMOVE DIFFERENTIAL GEAR ASSEMBLY
(a) Remove the differential gear assy from the transaxle
case.
35. REMOVE OVERDRIVE BRAKE GASKET
(a) Remove the 2 overdrive brake gaskets from the transaxle
case.
36. REMOVE FORWARD CLUTCH ASSY
(a) Remove the forward clutch assy from the transaxle case.
(b) Remove the thrust needle roller bearing from the forward
clutch.
37. REMOVE MULTIPLE DISC CLUTCH CLUTCH HUB
(a) Remove the thrust needle roller bearing, multiple disc
clutch clutch hub, thrust needle roller bearing and thrust
bearing race No.1 from the transaxle case.

D26388
Rear Clutch
Oil Seal
Ring Outer
D26389
D26472
SST
D26390
D26391
Brake Apply Tube
Clutch Apply Tube
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U151E/U151F)
40-31
55 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
46. REMOVE TRANSAXLE CASE NO.1 PLUG
(a) Remove the 4 transaxle case No.1 plugs from the trans-
axle rear cover.
(b) Remove the 4 O-rings from the 4 transaxle case No.1
plugs.
47. REMOVE REAR CLUTCH OIL SEAL RING OUTER
(a) Remove the 3 rear clutch oil seal rings from the transaxle
rear cover.
48. REMOVE NEEDLE ROLLER BEARING
(a) Using SST, remove the needle-roller bearing from the
transaxle rear cover.
SST 09387- 00041 (09387- 01021, 09387- 01030,
09387-01040)
49. REMOVE GOVERNOR APPLY GASKET NO.1
(a) Using a screwdriver, remove the 3 apply gaskets.
50. REMOVE BRAKE APPLY TUBE
(a) Remove the bolt, clamp and brake apply tube.
(b) Remove the clutch apply tube.
(c) Remove the brake apply tube from the clamp.

D26394
Planetary Carrier
Thrust Washer No.1
D26395
Snap Ring
D26717
D08058
Snap Ring
D26396
Second Brake
Piston Assy
40-34
- AUTOMATIC TRANSMISSION / TRANSAUTOMATIC TRANSAXLE ASSY (U151E/U151F)
58 Author
: Date
:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
57. REMOVE PLANETARY CARRIER THRUST WASHER
NO.1
(a) Remove the planetary carrier thrust washer No.1 from the
planetary gear assy.
58. REMOVE 2ND BRAKE CLUTCH DISC
(a) Using a screwdriver, remove the snap ring.
(b) Remove the flange, 4 discs and 4 plates from the trans-
axle case.
59. INSPECT 2ND BRAKE CLUTCH DISC
(a) Check to see if the sliding surface of the disc, plate and
flange are worn or burnt.
If necessary, replace them.
NOTICE:

If the lining of the disc comes off or discolors, or even
if a part of the groove is defaced, replace all discs.

Before assembling new discs, soak them in ATF for
at least 15 minutes.
60. REMOVE SECOND BRAKE PISTON ASSY
(a) Using a screwdriver, remove the snap ring.
(b) Remove the second brake piston assy from the transaxle
case.