2005 LEXUS ES300 torque spec

A78383
N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
220 (2,250, 162)
8.5 (87, 75 in.Vlbf)
28 (286, 21)
27 (280, 20)
Timing Belt Tensioner Assy Crankshaft PulleyTiming Belt No. 1 Cover
Timing Belt Guide No. 2
Engine Mounting Bracket RH Timing Belt No. 2 Cover
Timing Belt
Engine Wire
Protector
14-90
- ENGINE MECHANICALCAMSHAFT (RH BANK) (3MZ-FE)
2182 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78384N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
43 (438, 32)
Timing Belt Idler
Sub-assy No. 2x6Timing Belt No. 3 Cover
CollarGasket
Bushing
Camshaft Timing Pulley
125 (1,275, 92)
Engine Wire
- ENGINE MECHANICALCAMSHAFT (RH BANK) (3MZ-FE)
14-91
2183 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78385
Camshaft Bearing Cap No. 2
Camshaft Bearing Cap No. 3
Camshaft Bearing Cap No. 6
Camshaft Timing Gear Assy
150 (1,530, 111)
Camshaft Bearing Cap No. 5
16 (163, 12)
x10
Camshaft
N´m (kgf´cm, ft´lbf)
: Specified torque

Non-reusable partCamshaft Setting
Oil Seal
8.0 (80, 71 in.Vlbf)
8.4 (85, 74 in.Vlbf)
8.0 (80, 71 in.Vlbf)
16 (163, 12)
Ignition Coil AssyEngine Wire
Engine Wire
Cylinder Head
Cover GasketCylinder Head Cover Sub-assy
Camshaft Bearing
Cap No. 2
x10Camshaft Bearing
Cap No. 4Camshaft Timing Gear
Bolt Washer
Camshaft Sub Gear
Camshaft Sub Gear
Wave Washer
Camshaft Sub Gear
Shaft Snap Ring


Camshaft Bearing Cap No. 2
No. 2 Camshaft
Camshaft Bearing
Cap No. 1
x9 14-92
- ENGINE MECHANICALCAMSHAFT (RH BANK) (3MZ-FE)
2184 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78733
SST
A78734
Align
A05738
- ENGINE MECHANICALCAMSHAFT (RH BANK) (3MZ-FE)
14-97
2189 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(e) Using SST, align the holes of the camshaft main gear and
sub gear by turning the camshaft sub gear counterclock-
wise, then temporarily install a service bolt.
SST 09960-10010 (09962-01000, 09963-00500)
(f) Align the gear teeth of the main gear and sub gear, then
tighten the service bolt.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
NOTICE:
Be careful not to damage the camshaft journals.
HINT:
When installing the camshaft, make certain that the torsional
spring force of the sub gear has been eliminated by installation
of the service bolt.
31. INSTALL CAMSHAFT TIMING GEAR ASSY
(a) Align the alignment pin with the alignment pin groove,
then install the VVT-i on the camshaft.
NOTICE:
Install it with the lock pin engaged and locked at the most
retard angle position.
(b) Apply engine oil to the nut, mounting surface of the VVT-i
and screw threads.
NOTICE:

Be sure to apply the oil, otherwise the specified
torque cannot be obtained.

New nut must be used when replacing the VVT-i unit.
(c) Using a 46 mm socket wrench, install and tighten a lock
nut by turning it counterclockwise.
Torque: 150 NVm (1,530 kgfVcm, 111 ftVlbf)
NOTICE:

The lock nut has LH threads.

Never use any tools other than the socket wrench.
Other tools will deform the cam angle rotor.
32. INSTALL NO.2 CAMSHAFT
NOTICE:
Since the thrust clearance of the camshaft is small, the
camshaft must be kept level while being installed. If the
camshaft is not kept level, the cylinder head or camshaft
may be damaged. To avoid this, the following steps must
be carried out.
(a) Apply new engine oil to the thrust portion and journal of
the camshaft.

A78763
150 mm
(5.91 in.)SST RH:
A78762
SSTLH:
- ENGINE MECHANICALCAMSHAFT (RH BANK) (3MZ-FE)
14-101
2193 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Using SST, tighten the RH pulley bolt.
SST 09960- 10010 (09962- 01000, 09963- 01000),
09249-63010
Torque: 125 NVm (1,275 kgfVcm, 92 ftVlbf)
NOTICE:
The torque indicated above is used without SST on the ex-
tension tool. If you are using the extension tool, find the
reading of the torque wrench by the formula (see page
01-5).
Extended length:
SST (09249-63010) 150mm (5.91 in.)
(c) Using SST, tighten the LH pulley bolt.
SST 09960-10010 (09962-01000, 09963-01000)
Torque: 125 NVm (1275 kgfVcm, 92 ftVlbf)
36. INSTALL TIMING BELT IDLER SUB-ASSY NO.2
Torque: 43 NVm (438 kgfVcm, 32 ftVlbf)
37. INSPECT TIMING BELT (See page 14-79)
38. INSTALL TIMING BELT (See page 14-79)
SST 09960-10010 (09962-01000, 09963-01000)
39. INSTALL TIMING BELT TENSIONER ASSY (See page 14-79)
40. INSTALL TIMING BELT GUIDE NO.2 (See page 14-79)
41. INSTALL ENGINE MOUNTING BRACKET RH (See page 14-79)
42. INSTALL TIMING BELT NO.2 COVER (See page 14-79)
43. INSTALL TIMING BELT NO.1 COVER (See page 14-79)
44. INSTALL CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021
45. INSTALL GENERATOR BRACKET NO.2 (See page 14-79)
46. INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
47. INSTALL ENGINE MOVING CONTROL ROD (See page 14-79)
48. INSPECT VALVE CLEARANCE (See page 14-7)
49. ADJUST VALVE CLEARANCE (See page 14-7)
SST 09248-55040 (09248-05410, 09248-05420)
50. INSTALL VANE PUMP V BELT (See page 14-5)
51. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
52. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
53. INSTALL CYLINDER HEAD COVER SUB-ASSY (See page 14-7)
54. INSTALL IGNITION COIL ASSY (See page 14-7)

141JE-01
A84916
64 (653, 47)
64 (653, 47)
Front Fender Apron
Seal RH
Vane Pump V Belt
V Belt No. 1
Generator Bracket No. 2
Engine Mounting Stay No. 2 RHEngine Moving Control Rod
N´m (kgf´cm, ft´lbf)
: Specified torque
23 (235, 17)
58 (591, 43)
28 (286, 21)
Radio Setting Condenser
- ENGINE MECHANICALCAMSHAFT (LH BANK) (3MZ-FE)
14-103
2195 Author
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:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
CAMSHAFT (LH BANK) (3MZ-FE)
COMPONENTS

A78353
N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
220 (2,250, 162)8.5 (87, 75 in.Vlbf)
28 (286, 21)
27 (280, 20)
Timing Belt Tensioner AssyCrankshaft PulleyTiming Belt No. 1 Cover
Timing Belt Guide No. 2
Engine Mounting Bracket RH Timing Belt No. 2 Cover
Timing Belt
Engine Wire
Protector
14-104
- ENGINE MECHANICALCAMSHAFT (LH BANK) (3MZ-FE)
2196 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78384N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
43 (438, 32)
Timing Belt Idler
Sub-assy No. 2x6Timing Belt No. 3 Cover
CollarGasket
Bushing
Camshaft Timing Pulley
125 (1,275, 92)
Engine Wire
- ENGINE MECHANICALCAMSHAFT (LH BANK) (3MZ-FE)
14-105
2197 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)