2005 LEXUS ES300 torque spec

A78384N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
43 (438, 32)
Timing Belt Idler
Sub-assy No. 2x6Timing Belt No. 3 Cover
CollarGasket
Bushing
Camshaft Timing Pulley
125 (1,275, 92)
Engine Wire
14-130
- ENGINE MECHANICALCYLINDER HEAD GASKET NO.2 (3MZ-FE)
2222 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A84920
Exhaust Pipe
Assy Front Gasket

49 (500, 36)
Manifold Stay No. 2 O-ringOil Level Gage Guide
Oil Level Gage
Sub-assy
8.0 (82, 71 in.Vlbf)
 Non-reusable part
: Specified torqueN´m (kgf´cm, ft´lbf)
62 (633, 46)
49 (500, 36)
- ENGINE MECHANICALCYLINDER HEAD GASKET NO.2 (3MZ-FE)
14-131
2223 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A86599
8.0 (80, 71 in.Vlbf)
Ignition Coil Assy
Cylinder Head Cover Sub-assy LH
8.4 (85, 74 in.Vlbf)
Engine Wire
Cylinder Head Cover Gasket No. 2
Camshaft Bearing
Cap No. 2
16 (163, 12)
Camshaft Bearing Cap No. 2Camshaft Bearing Cap No. 3
Camshaft Bearing
Cap No. 6 Camshaft Bearing Cap No. 5
Camshaft Bearing Cap No. 4
Camshaft Bearing Cap No. 2
16 (163, 12)
Camshaft Bearing Cap No. 1
No. 4 Camshaft Sub-assy
N´m (kgf´cm, ft´lbf)
: Specified torque Non-reusable part
8.0 (80, 71 in.Vlbf)
Camshaft Setting
Oil Seal 
19 (189, 14)
 Cylinder Head
Gasket No. 2
1st: 54 (550, 40)
2st: Turn 90
See page 14-133
5.4 (55, 48 in.Vlbf)
5.4 (55, 48 in.Vlbf)
No. 3 Camshaft Sub-assy
Water Inlet Pipe
20 (199, 14)
 O-ring
Cylinder Head LH
x9
x10
x8 x10 14-132
- ENGINE MECHANICALCYLINDER HEAD GASKET NO.2 (3MZ-FE)
2224 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A86573
O-ring
14-136
- ENGINE MECHANICALCYLINDER HEAD GASKET NO.2 (3MZ-FE)
2228 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
49. INSTALL OIL LEVEL GAGE GUIDE
(a) Install a new O-ring to the oil level gage guide.
(b) Apply soapy water to the O-ring.
(c) Push in the oil level gage guide end into the guide hole of
the cylinder block.
(d) Install the oil level gage guide with the bolt.
Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)
(e) Install the oil level gage.
50. INSTALL EXHAUST PIPE ASSY FRONT (See page 15-2)
51. INSTALL MANIFOLD STAY NO.2 (See page 14-29)
52. INSTALL TIMING BELT NO.3 COVER (See page 14-93)
53. INSTALL CAMSHAFT TIMING PULLEY (See page 14-93)
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
54. INSTALL TIMING BELT IDLER SUB-ASSY NO.2 (See page 14-93)
55. INSPECT TIMING BELT (See page 14-79)
56. INSTALL TIMING BELT (See page 14-79)
SST 09960-10010 (09962-01000, 09963-01000)
57. INSTALL TIMING BELT TENSIONER ASSY (See page 14-79)
58. INSTALL TIMING BELT GUIDE NO.2 (See page 14-79)
59. INSTALL ENGINE MOUNTING BRACKET RH (See page 14-79)
60. INSTALL TIMING BELT NO.2 COVER (See page 14-79)
61. INSTALL TIMING BELT NO.1 COVER (See page 14-79)
62. INSTALL CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021
63. INSTALL GENERATOR BRACKET NO.2 (See page 14-79)
64. INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
65. INSTALL ENGINE MOVING CONTROL ROD (See page 14-79)
66. INSTALL VANE PUMP V BELT (See page 14-5)
67. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
68. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
69. INSTALL WATER OUTLET (See page 10-16)
70. INSTALL INTAKE MANIFOLD (See page 10-16)
71. INSTALL INTAKE AIR SURGE TANK (See page 11-13)
72. INSTALL EMISSION CONTROL VALVE SET (See page 11-13)
73. INSTALL AIR CLEANER CASE (See page 19-5)
74. INSTALL AIR CLEANER CAP SUB-ASSY (See page 10-1 1)
75. INSTALL AIR CLEANER INLET ASSY (See page 19-5)
76. CHECK CONNECTION OF VACUUM HOSE (See page 14-29)
77. INSTALL V-BANK COVER SUB-ASSY (See page 10-1 1)
78. INSTALL FRONT SUSPENSION UPPER BRACE CENTER (W/O TEMS) (See page 10-1 1)
79. INSTALL FRONT WHEEL RH (See page 14-5)
80. ADD ENGINE OIL (See page 17-20)
81. ADD ENGINE COOLANT (See page 16-9)
82. CHECK FOR ENGINE OIL LEAKS
83. CHECK FOR ENGINE COOLANT LEAKS (See page 16-1)
84. INSPECT FOR FUEL LEAKS

A78766
SST
A78746
Inward
Sensor
- ENGINE MECHANICALOIL PUMP SEAL (3MZ-FE)
14-139
2231 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
16. INSTALL OIL PUMP SEAL
(a) Apply multi-purpose grease to a new oil seal lip.
NOTICE:
Keep the lip free of foreign objects.
(b) Using SST and a hammer, tap in the new oil seal until its
surface is flush with the oil pump edge.
SST 09223-00010
NOTICE:

Be careful not to tap the oil seal at an angle.

Wipe off extra grease on the crankshaft.
17. INSTALL CRANKSHAFT TIMING PULLEY
(a) Align the keyway of the pulley with the key located on the
crankshaft, then slide the pulley into place.
NOTICE:
Do not scratch the sensor area of the crankshaft timing
pulley.
(b) Install the timing belt plate with the bolt.
Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)
18. INSPECT TIMING BELT (See page 14-79)
19. INSTALL TIMING BELT (See page 14-79)
SST 09960-10010 (09962-01000, 09963-01000)
20. INSTALL TIMING BELT TENSIONER ASSY (See page 14-79)
21. INSTALL TIMING BELT GUIDE NO.2 (See page 14-79)
22. INSTALL ENGINE MOUNTING BRACKET RH (See page 14-79)
23. INSTALL TIMING BELT NO.2 COVER (See page 14-79)
24. INSTALL TIMING BELT NO.1 COVER (See page 14-79)
25. INSTALL CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021
26. INSTALL GENERATOR BRACKET NO.2 (See page 14-79)
27. INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
28. INSTALL ENGINE MOVING CONTROL ROD (See page 14-79)
29. INSTALL VANE PUMP V BELT (See page 14-5)
30. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
31. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
32. INSTALL FRONT WHEEL RH (See page 14-5)
33. CHECK FOR ENGINE OIL LEAKS

1419J-03
A78310
Non-reusable part
N´m (kgf´cm, ft´lbf)
: Specified torque Valve Lifter
Valve Spring Retainer Lock
Valve Spring Retainer
Inner Compression Spring

Exhaust Valve Guide Bush
Valve Stem Oil O Seal or Ring
Valve Spring Seat

Intake Valve Guide Bush
Exhaust Valve Intake Valve
Valve Adjusting Shim
RH Cylinder:
W/ Head Straight Screw
Plug No. 1
LH Cylinder:
W/ Head Straight Screw
Plug No. 2

Gasket
Semicircular Plug
44 (449, 32)
14-142
- ENGINE MECHANICALCYLINDER HEAD ASSY (3MZ-FE)
2234 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
CYLINDER HEAD ASSY (3MZ-FE)
COMPONENTS

A05239
A05240
A78782
RH Cylinder:
10 mm (0.39 in.)
8 mm (0.31 in.)
A78783
LH Cylinder:
10 mm (0.39 in.)
8 mm (0.31 in.) 14-150
- ENGINE MECHANICALCYLINDER HEAD ASSY (3MZ-FE)
2242 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(d) Lay a strip of Plastigage across each of the camshaft jour-
nals.
(e) Install the bearing caps.
Torque: 16 NVm (163 kgfVcm, 12 ftVlbf)
NOTICE:
Do not turn the camshaft.
(f) Remove the bearing caps.
(g) Measure the Plastigage at its widest point.
Standard oil clearance:
Intake #4, #5 journals
0.025 to 0.057 mm (0.0010 to 0.0022 in.)
Other journals 0.025 to 0.062 mm (0.0010 to 0.0024 in.)
Maximum oil clearance 0.10 mm (0.0039 in.)

If the oil clearance is greater than maximum, re-
place the camshaft.

If necessary, replace the bearing caps and cylinder
head together.
NOTICE:
Completely remove the Plastigage.
24. INSTALL RING W/HEAD PIN (RH CYLINDER)
(a) Using a plastic-faced hammer, tap in a new ring pin to the
specified protrusion height.
Protrusion height: 3 mm (0.12 in.)
25. INSTALL RING PIN (LH CYLINDER)
(a) Using a plastic-faced hammer, tap in a new ring pin to the
specified protrusion height.
Protrusion height: 3 mm (0.12 in.)

1419L-03
A78311
1st: 25 (250, 18)
2st: Turn 90
See page (14-158)
N´m (kgf´cm, ft´lbf)
: Specified torque
 Non-reusable partPiston Pin Hole
Snap Ring
 Piston Pin Hole Snap Ring
Connecting Rod Small
End Bush
 Gasket
 Gasket  Gasket
50 (510, 37)
39 (398, 29)
18 (184, 13)
30 (306, 22)
30 (306, 22)
39 (398, 29)
Piston Ring (No. 1 Compression Ring)
Piston Ring (No. 2 Compression Ring)
Piston Ring (Side Rail)Piston Ring (Expander)
Connecting Rod Sub-assy
Connecting Rod Bearing
Connecting Rod Cap
Cylinder Block Sub-assy
Cylinder Block w/ Head
Straight Screw No. 3 Plug
Cylinder Block Water Drain Cock
Sub-assy Cylinder Block w/ Head
Straight Screw No. 2 Plug Cylinder Block w/ Head
Straight Screw No. 1 Plug Cylinder Block Water
Drain Cock Sub-assy
Water Seal Plate


Piston PinPiston
14-156
- ENGINE MECHANICALCYLINDER BLOCK ASSY (3MZ-FE)
2248 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
CYLINDER BLOCK ASSY (3MZ-FE)
COMPONENTS