2005 LEXUS ES300 torque spec

A78733
SST
A78734
Align
A05738
14-60
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2152 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(e) Using SST, align the holes of the camshaft main gear and
sub gear by turning the camshaft sub gear counterclock-
wise, then temporarily install a service bolt.
SST 09960-10010 (09962-01000, 09963-00500)
(f) Align the gear teeth of the main gear and sub gear, then
tighten the service bolt.
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
NOTICE:
Be careful not to damage the camshaft journals.
HINT:
When installing the camshaft, make certain that the torsional
spring force of the sub gear has been eliminated by installation
of the service bolt.
75. INSTALL CAMSHAFT TIMING GEAR ASSY
(a) Align the alignment pin with the alignment pin groove,
then install the VVT-i into the camshaft.
NOTICE:
Install it with the lock pin engaged and locked at the most
retard angle position.
(b) Apply engine oil to the nut, mounting surface of the VVT-i
and screw threads.
NOTICE:

Be sure to apply the oil, otherwise the specified
torque cannot be obtained.

New nuts must be used when replacing the VVT-i
unit.
(c) Using a 46 mm socket wrench, install and tighten a lock
nut by turning it counterclockwise.
Torque: 150 NVm (1,530 kgfVcm, 111 ftVlbf)
NOTICE:

The lock nut has LH threads.

Never use any tools other than the socket wrench.
Other tools will deform the cam angle rotor.
76. INSTALL NO.2 CAMSHAFT
NOTICE:
Since the thrust clearance of the camshaft is small, the
camshaft must be kept level while being installed. If the
camshaft is not kept level, the cylinder head or camshaft
may be damaged. To avoid this, the following steps must
be carried out.
(a) Apply new engine oil to the thrust portion and journal of
the camshaft.

A78753
SST
A52345
14-70
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2162 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
92. INSTALL ENGINE MOUNTING BRACKET RH
Torque: 28 NVm (286 kgfVcm, 21 ftVlbf)
93. INSTALL TIMING BELT NO.2 COVER
(a) Visually check for cracks and breaks on the gasket of the timing belt cover.
If there is a trace of water intrusion when checking visually, replace the timing belt cover.
(b) Install the timing belt cover.
Torque: 8.5 NVm (87 kgfVcm, 75 in.Vlbf)
94. INSTALL TIMING BELT NO.1 COVER
(a) Visually check for cracks and breaks on the gasket of the timing belt cover.
If there is a trace of water intrusion when checking visually, replace the timing belt cover.
(b) Install the timing belt cover.
Torque: 8.5 NVm (87 kgfVcm, 75 in.Vlbf)
95. INSTALL CRANKSHAFT PULLEY
(a) Align the keyway of the pulley with the key located on the
crankshaft, then slide the pulley into place.
(b) Using SST, install the pulley bolt.
SST 09213-54015 (91651-60855), 09330-00021
Torque: 220 NVm (2,250 kgfVcm, 162 ftVlbf)
96. INSTALL VVT SENSOR
Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)
97. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSY
Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)
98. INSTALL ENGINE HANGER NO.2
Torque: 20 NVm (199 kgfVcm, 14 ftVlbf)
99. INSPECT VALVE CLEARANCE
(a) Turn the crankshaft pulley, then align the timing notch with
the timing mark º0º of the timing belt No. 1 cover.
(b) Check that the valve lifters on the intake side of the No.
1 cylinder are not pushed by the cam.
If the valve lifters are pushed, turn the crankshaft 1 revolution
(360) and align the marks as above.

141JA-01
A84916
64 (653, 47)
64 (653, 47)
Front Fender Apron
Seal RH
Vane Pump V Belt
V Belt No. 1
Generator Bracket No. 2
Engine Mounting Stay No. 2 RHEngine Moving Control Rod
N´m (kgf´cm, ft´lbf)
: Specified torque
23 (235, 17)
58 (591, 43)
28 (286, 21)
Radio Setting Condenser
- ENGINE MECHANICALTIMING BELT (3MZ-FE)
14-77
2169 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
TIMING BELT (3MZ-FE)
COMPONENTS

A78353
N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
220 (2,250, 162)8.5 (87, 75 in.Vlbf)
28 (286, 21)
27 (280, 20)
Timing Belt Tensioner AssyCrankshaft PulleyTiming Belt No. 1 Cover
Timing Belt Guide No. 2
Engine Mounting Bracket RH Timing Belt No. 2 Cover
Timing Belt
Engine Wire
Protector
14-78
- ENGINE MECHANICALTIMING BELT (3MZ-FE)
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78546
A
B
A
A 14-86
- ENGINE MECHANICALTIMING BELT (3MZ-FE)
2178 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
24. INSTALL ENGINE MOVING CONTROL ROD
(a) Install the engine moving control rod and bracket with the
4 bolts.
Torque:
64 NVm (653 kgfVcm, 47 ftVlbf) for bolt A
23 NVm (235 kgfVcm, 17 ftVlbf) for bolt B
25. INSTALL VANE PUMP V BELT (See page 14-5)
26. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
27. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
28. INSTALL FRONT WHEEL RH (See page 14-5)

141JC-01
A86358N´m (kgf´cm, ft´lbf) : Specified torque
7.9 (81, 70 in.Vlbf)x3
V-bank Cover Sub-assy
Mass Air Flow
Meter Connector Fuel Vapor Feed Hose
Assy
Vacuum Hose
Air Cleaner Cap
Sub-assy
Air Cleaner Filter
Element Sub-assy
5.0 (51, 44 in.Vlbf)
W/O TEMS:
Front Suspension Upper Brace Center
80 (816, 59)
Spacer
x2
Vacuum Hose
80 (816, 59)x2
Spacer
- ENGINE MECHANICALCAMSHAFT (RH BANK) (3MZ-FE)
14-87
2179 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
CAMSHAFT (RH BANK) (3MZ-FE)
COMPONENTS

A86260
Non-reusable part
: Specified torque VSV Connector
8.0 (82, 71 in.Vlbf)x2
Emission
Control Valve Set
Emission Control Valve Bracket
Intake Air Surge Tank

Air Surge Tank
to Intake Manifold
Gasket
Throttle Motor Connector
Water By-pass Hose No. 3
Water By-pass Hose No. 2
N´m (kgf´cm, ft´lbf)
Union to Check Valve Hose
Fuel Vapor Feed Hose
x2 x3
Engine Hunger No. 1Surge Tank Stay
No. 1
Surge Tank Stay
No. 2
20 (199, 14)
20 (199, 14)
20 (199, 14)
7.8 (80, 69 in.Vlbf)
x2
x2 Pressure Feed
Tube Assy
28 (286, 21)
x2
x2
Bond Cable No. 1
Connector
28 (286, 21)
14-88
- ENGINE MECHANICALCAMSHAFT (RH BANK) (3MZ-FE)
2180 Author
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2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A84916
64 (653, 47)
64 (653, 47)
Front Fender Apron
Seal RH
Vane Pump V Belt
V Belt No. 1
Generator Bracket No. 2
Engine Mounting Stay No. 2 RHEngine Moving Control Rod
N´m (kgf´cm, ft´lbf)
: Specified torque
23 (235, 17)
58 (591, 43)
28 (286, 21)
Radio Setting Condenser
- ENGINE MECHANICALCAMSHAFT (RH BANK) (3MZ-FE)
14-89
2181 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)