2005 LEXUS ES300 torque spec

A86590
A86591
A87087
Core PlateCore Plate
A86592
16-24
- COOLINGRADIATOR ASSY (3MZ-FE)
2302 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
7. REMOVE INLET NO.2
(a) Remove the nut and inlet No. 2.
8. REMOVE ATM OIL COOLER
(a) Remove the 2 nuts and 2 washers, then remove the oil
cooler from the radiator tank.
(b) Remove the 2 O-rings from the oil cooler.
9. INSPECT RADIATOR CORE SUB-ASSY
Check the core plate for damage.
HINT:

If the sides of the core plate groove are deformed, it will
be impossible to reassemble the radiator tank. Therefore,
first correct any deformation with pliers or a similar tool.

Water leakage will result if the bottom of the core plate
groove is damaged or dented. Repair or replace if neces-
sary.
NOTICE:
The radiator can only be recaulked 2 times. After being re-
caulked 2 times, the radiator core must be replaced.
10. INSTALL ATM OIL COOLER
(a) Install the 2 new O-rings to the oil cooler.
(b) Install the oil cooler to the radiator tank.
(c) Install the 2 nuts and 2 washers.
Torque: 8.3 N´m (85 kgf´cm, 74 in.´lbf)
11. INSTALL INLET NO.2
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
12. INSTALL INLET NO.1
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)

170HM-01
A84921
64 (653, 47)
64 (653, 47)
Front Fender Apron
Seal RH
Vane Pump V Belt
V Belt No. 1
Generator Bracket No. 2
Engine Mounting Stay No. 2 RH
Engine Moving Control Rod
23 (235, 17)
58 (591, 43)
28 (286, 21)
9.8 (100, 7)
Generator Assy
18 (178, 13)
Engine Under Cover No. 1
Engine Under Cover No. 2
N´m (kgf´cm, ft´lbf)
: Specified torque
Radio Setting Condenser
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
17-3
2308 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
OIL PUMP ASSY (3MZ-FE)
COMPONENTS

A78353
N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
220 (2,250, 162)8.5 (87, 75 in.Vlbf)
28 (286, 21)
27 (280, 20)
Timing Belt Tensioner AssyCrankshaft PulleyTiming Belt No. 1 Cover
Timing Belt Guide No. 2
Engine Mounting Bracket RH Timing Belt No. 2 Cover
Timing Belt
Engine Wire
Protector
17-4
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
2309 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78396
8.5 (87, 75 in.Vlbf)
125 (1,275, 92)
43 (438, 32)
Timing Belt Idler
Sub-assy No. 2Camshaft Timing
Pulley x6Timing Belt No. 3 Cover
CollarGasket
Bushing
Engine Wire
34 (347, 25)
Timing Belt Idler Sub-assy No. 1
N´m (kgf´cm, ft´lbf)
: Specified torque
8.0 (82, 71 in.Vlbf)
Crankshaft Timing Pulley
Timing Belt Plate
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
17-5
2310 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A84922
N´m (kgf´cm, ft´lbf)
: Specified torqueEngine Mounting Bracket RH
54 (551, 40)
8.4 (85, 74 in.Vlbf)
87 (887, 64)
43 (438, 32)
18 (184, 13)
25 (250, 18)
25 (250, 18)
52 (530, 38)
87 (887, 64)
Engine Mounting Insulator RH
Generator Belt
Adjusting Bar
Compressor Mounting
Bracket No. 1
Fan Belt Adjusting
Bar Bracket Compressor and Magnetic Clutch
Engine Mounting
Insulator FR
43 (439, 32)95 (969, 70)
25 (250, 18)
25 (250, 18)
26 (260, 19)
54 (551, 40)
54 (551, 40)
62 (633, 46)
Exhaust Pipe Assy Front
Exhaust Pipe No. 1 Support Bracket Front

Exhaust Pipe
Gasket

Non-reusable part33 (337, 24)


56 (571, 41)
33 (337, 24)
Exhaust Pipe No. 1
Support Bracket Rear


21 (214, 15)
Exhaust Pipe Support
Bracket No. 1

O-ring
8.0 (82, 71 in.Vlbf)
Oil Level Gage Guide
Oil Level Gage
Sub-assy
62 (633, 46)

Exhaust Pipe
Gasket

Exhaust Pipe
Gasket 17-6
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
2311 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A86564
N´m (kgf´cm, ft´lbf)
: Specified torque

Non-reusable part
Gasket
O-ring

Oil Pump Seal
20 (199, 14)
20 (199, 14)
20 (199, 14)
8.0 (82, 71 in.Vlbf)
20 (199, 14)
20 (199, 14)
8.0 (82, 71 in.Vlbf)
45 (459, 33)

Gasket
8.0 (82, 71 in.Vlbf)
7.8 (80, 69 in.Vlbf)
8.0 (82, 71 in.Vlbf)
37 (379, 27)
20 (199, 14)
8.0 (82, 71 in.Vlbf)
8.0 (80, 71 in.Vlbf)
Crankshaft Position Sensor
Oil Pan Sub-assy
Oil Strainer Sub-assy
Oil Pan Drain Plug
Oil Pan Sub-assy No. 2Flywheel Housing
Under Cover
43 (439, 32)
8.0 (82, 71 in.Vlbf)
20 (199, 14)
Oil Pump Assy
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
17-7
2312 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A80109N´m (kgf´cm, ft´lbf)
: Specified torqueOil Pump Relief Valve Plug Oil Pump Relief Valve SpringOil Pump Relief ValveOil Pump Assy Driven Rotor
Drive RotorOil Pump Cover
49 (500, 36)
10 (105, 8)
x10
17-8
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
2313 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

1809A-01
- IGNITIONIGNITION SYSTEM (3MZ-FE)
18-1
2326 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
IGNITION SYSTEM (3MZ-FE)
ON-VEHICLE INSPECTION
NOTICE:
ºColdº and ºHotº in this section mean temperature of the coils themselves. ºColdº is from -10C
(14F) to 50C (122F) and ºHotº is from 50C (122F) to 100C (212F).
1. INSPECT IGNITION COIL AND SPARK TEST
(a) Check the DTCs.
NOTICE:
If a DTC is present, perform troubleshooting in accordance with a procedure for that DTC.
(b) Check that a spark occurs.
(1) Remove the 6 ignition coils (see page 18-7).
(2) Using a spark plug wrench 16 mm, remove the 6 spark plugs.
Torque: 25 NVm (250 kgfVcm, 18 ftVlbf)
(3) Install the spark plugs to each ignition coil, then connect the ignition coil connectors.
(4) Disconnect the 6 fuel injector connectors.
(5) Ground the spark plugs.
(6) Check that the spark plug occurs at each spark plug while the engine is being cranked.
NOTICE:

Be sure to ground the spark plugs when checking.

Replace the ignition coil if physical impact is felt.

Do not crank the engine for more than 2 seconds.
If a spark does not occur, perform the following test.
1 SPARK TEST
NG
2 CHECK CONNECTION OF IGNITION COIL CONNECTOR
NG CONNECT SECURELY
OK
3 REPLACE IT WITH NORMAL IGNITION COIL AND PERFORM SPARK TEST AGAIN
OK REPLACE IGNITION COIL ASSY
(See page 18-7)
NG
4 CHECK POWER SUPPLY TO IGNITION COIL
(a) Turn the ignition switch ON.
(b) Check that there is battery voltage at the ignition coil positive (+) terminal.
NG CHECK WIRE HARNESS (BETWEEN IGNITION
(START) SWITCH ASSY AND IGNITION COIL
ASSY)
OK